WO2012116017A2 - Polythiophene–fullerene conjugates for photovoltaic cells - Google Patents
Polythiophene–fullerene conjugates for photovoltaic cells Download PDFInfo
- Publication number
- WO2012116017A2 WO2012116017A2 PCT/US2012/026035 US2012026035W WO2012116017A2 WO 2012116017 A2 WO2012116017 A2 WO 2012116017A2 US 2012026035 W US2012026035 W US 2012026035W WO 2012116017 A2 WO2012116017 A2 WO 2012116017A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- group
- fullerene
- polythiophene
- composition
- groups
- Prior art date
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- 229910003472 fullerene Inorganic materials 0.000 title claims abstract description 157
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical class C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 claims abstract description 204
- 229920000123 polythiophene Polymers 0.000 claims abstract description 159
- 239000000203 mixture Substances 0.000 claims abstract description 81
- 238000000034 method Methods 0.000 claims abstract description 75
- 239000000463 material Substances 0.000 claims abstract description 14
- -1 NR.1 Inorganic materials 0.000 claims description 186
- 125000005647 linker group Chemical group 0.000 claims description 103
- 125000000217 alkyl group Chemical group 0.000 claims description 68
- 125000001544 thienyl group Chemical group 0.000 claims description 68
- 229920000642 polymer Polymers 0.000 claims description 55
- 239000002243 precursor Substances 0.000 claims description 53
- 125000003118 aryl group Chemical group 0.000 claims description 38
- 125000005842 heteroatom Chemical group 0.000 claims description 36
- 239000003153 chemical reaction reagent Substances 0.000 claims description 29
- 150000001875 compounds Chemical class 0.000 claims description 28
- 125000000623 heterocyclic group Chemical group 0.000 claims description 27
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 21
- 150000002148 esters Chemical class 0.000 claims description 19
- 229910052757 nitrogen Inorganic materials 0.000 claims description 19
- 125000002947 alkylene group Chemical group 0.000 claims description 17
- 125000004429 atom Chemical group 0.000 claims description 16
- 229910052739 hydrogen Inorganic materials 0.000 claims description 16
- 239000001257 hydrogen Substances 0.000 claims description 16
- 229910052760 oxygen Inorganic materials 0.000 claims description 16
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 15
- 229910052717 sulfur Inorganic materials 0.000 claims description 14
- 150000001408 amides Chemical class 0.000 claims description 13
- 125000005843 halogen group Chemical group 0.000 claims description 13
- 229910052751 metal Chemical class 0.000 claims description 13
- 239000002184 metal Chemical class 0.000 claims description 13
- 125000000129 anionic group Chemical group 0.000 claims description 12
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 12
- 125000002091 cationic group Chemical group 0.000 claims description 12
- MBVFRSJFKMJRHA-UHFFFAOYSA-N 4-fluoro-1-benzofuran-7-carbaldehyde Chemical compound FC1=CC=C(C=O)C2=C1C=CO2 MBVFRSJFKMJRHA-UHFFFAOYSA-N 0.000 claims description 11
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 11
- 230000000269 nucleophilic effect Effects 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- MCEWYIDBDVPMES-UHFFFAOYSA-N [60]pcbm Chemical compound C123C(C4=C5C6=C7C8=C9C%10=C%11C%12=C%13C%14=C%15C%16=C%17C%18=C(C=%19C=%20C%18=C%18C%16=C%13C%13=C%11C9=C9C7=C(C=%20C9=C%13%18)C(C7=%19)=C96)C6=C%11C%17=C%15C%13=C%15C%14=C%12C%12=C%10C%10=C85)=C9C7=C6C2=C%11C%13=C2C%15=C%12C%10=C4C23C1(CCCC(=O)OC)C1=CC=CC=C1 MCEWYIDBDVPMES-UHFFFAOYSA-N 0.000 claims description 9
- 150000008064 anhydrides Chemical class 0.000 claims description 9
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 9
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 125000003277 amino group Chemical group 0.000 claims description 8
- 150000007942 carboxylates Chemical class 0.000 claims description 8
- 125000004122 cyclic group Chemical group 0.000 claims description 8
- 125000001979 organolithium group Chemical group 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 8
- 239000007818 Grignard reagent Substances 0.000 claims description 7
- 150000004795 grignard reagents Chemical class 0.000 claims description 7
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005804 alkylation reaction Methods 0.000 claims description 6
- 125000002524 organometallic group Chemical group 0.000 claims description 6
- 229910052725 zinc Inorganic materials 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 5
- 150000001733 carboxylic acid esters Chemical class 0.000 claims description 5
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- KBVDUUXRXJTAJC-UHFFFAOYSA-N 2,5-dibromothiophene Chemical compound BrC1=CC=C(Br)S1 KBVDUUXRXJTAJC-UHFFFAOYSA-N 0.000 claims description 4
- 230000029936 alkylation Effects 0.000 claims description 4
- 125000004103 aminoalkyl group Chemical group 0.000 claims description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 239000000376 reactant Substances 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 125000005599 alkyl carboxylate group Chemical group 0.000 claims description 3
- 150000001350 alkyl halides Chemical class 0.000 claims description 3
- 238000006664 bond formation reaction Methods 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 3
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims description 2
- 238000005286 illumination Methods 0.000 claims description 2
- 125000000468 ketone group Chemical group 0.000 claims description 2
- 238000006772 olefination reaction Methods 0.000 claims description 2
- 239000003960 organic solvent Substances 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 125000003107 substituted aryl group Chemical group 0.000 claims description 2
- 239000003863 metallic catalyst Substances 0.000 claims 2
- 150000003573 thiols Chemical class 0.000 claims 2
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical group OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 claims 1
- FGYBDASKYMSNCX-UHFFFAOYSA-N 2,5-dichlorothiophene Chemical compound ClC1=CC=C(Cl)S1 FGYBDASKYMSNCX-UHFFFAOYSA-N 0.000 claims 1
- 229910052748 manganese Inorganic materials 0.000 claims 1
- 239000011572 manganese Substances 0.000 claims 1
- 238000013086 organic photovoltaic Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 35
- 235000013350 formula milk Nutrition 0.000 description 34
- 125000001424 substituent group Chemical group 0.000 description 33
- 229910052799 carbon Inorganic materials 0.000 description 31
- 238000006243 chemical reaction Methods 0.000 description 20
- 125000000753 cycloalkyl group Chemical group 0.000 description 20
- 125000001072 heteroaryl group Chemical group 0.000 description 18
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical group C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 15
- 238000005859 coupling reaction Methods 0.000 description 15
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 14
- 150000001721 carbon Chemical group 0.000 description 14
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 14
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 12
- 229920001940 conductive polymer Polymers 0.000 description 12
- 230000008878 coupling Effects 0.000 description 12
- 238000010168 coupling process Methods 0.000 description 12
- 239000000178 monomer Substances 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 239000002322 conducting polymer Substances 0.000 description 11
- 238000006467 substitution reaction Methods 0.000 description 11
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 10
- 125000003545 alkoxy group Chemical group 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 10
- 125000000392 cycloalkenyl group Chemical group 0.000 description 10
- 125000002252 acyl group Chemical group 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 229910052794 bromium Inorganic materials 0.000 description 9
- 229960001231 choline Drugs 0.000 description 9
- 125000003342 alkenyl group Chemical group 0.000 description 8
- 150000001412 amines Chemical class 0.000 description 8
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical compound BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 8
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 7
- OEYIOHPDSNJKLS-UHFFFAOYSA-N choline Chemical compound C[N+](C)(C)CCO OEYIOHPDSNJKLS-UHFFFAOYSA-N 0.000 description 7
- 238000010926 purge Methods 0.000 description 7
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 125000000304 alkynyl group Chemical group 0.000 description 6
- 150000002431 hydrogen Chemical class 0.000 description 6
- HZVOZRGWRWCICA-UHFFFAOYSA-N methanediyl Chemical compound [CH2] HZVOZRGWRWCICA-UHFFFAOYSA-N 0.000 description 6
- 125000004430 oxygen atom Chemical group O* 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 125000004434 sulfur atom Chemical group 0.000 description 6
- 125000003184 C60 fullerene group Chemical group 0.000 description 5
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 5
- 125000003710 aryl alkyl group Chemical group 0.000 description 5
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 229910052736 halogen Inorganic materials 0.000 description 5
- 150000002367 halogens Chemical class 0.000 description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- 125000003367 polycyclic group Chemical group 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 5
- 241000894007 species Species 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 229930192474 thiophene Natural products 0.000 description 5
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 4
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 4
- QOSSAOTZNIDXMA-UHFFFAOYSA-N Dicylcohexylcarbodiimide Chemical compound C1CCCCC1N=C=NC1CCCCC1 QOSSAOTZNIDXMA-UHFFFAOYSA-N 0.000 description 4
- 150000001540 azides Chemical class 0.000 description 4
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- VILAVOFMIJHSJA-UHFFFAOYSA-N dicarbon monoxide Chemical group [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 125000001153 fluoro group Chemical group F* 0.000 description 4
- 125000001475 halogen functional group Chemical group 0.000 description 4
- 125000004404 heteroalkyl group Chemical group 0.000 description 4
- 125000004446 heteroarylalkyl group Chemical group 0.000 description 4
- 125000001041 indolyl group Chemical group 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 125000001453 quaternary ammonium group Chemical group 0.000 description 4
- 125000000335 thiazolyl group Chemical group 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001299 aldehydes Chemical class 0.000 description 3
- 125000004450 alkenylene group Chemical group 0.000 description 3
- 125000004419 alkynylene group Chemical group 0.000 description 3
- 125000003785 benzimidazolyl group Chemical group N1=C(NC2=C1C=CC=C2)* 0.000 description 3
- 125000004541 benzoxazolyl group Chemical group O1C(=NC2=C1C=CC=C2)* 0.000 description 3
- 125000003917 carbamoyl group Chemical class [H]N([H])C(*)=O 0.000 description 3
- 125000002837 carbocyclic group Chemical group 0.000 description 3
- 125000004452 carbocyclyl group Chemical group 0.000 description 3
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 125000004415 heterocyclylalkyl group Chemical group 0.000 description 3
- 229910052740 iodine Inorganic materials 0.000 description 3
- 125000000842 isoxazolyl group Chemical group 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 125000001624 naphthyl group Chemical group 0.000 description 3
- 125000002868 norbornyl group Chemical group C12(CCC(CC1)C2)* 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 125000002971 oxazolyl group Chemical group 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 125000004076 pyridyl group Chemical group 0.000 description 3
- 125000002294 quinazolinyl group Chemical group N1=C(N=CC2=CC=CC=C12)* 0.000 description 3
- 125000002943 quinolinyl group Chemical group N1=C(C=CC2=CC=CC=C12)* 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 125000005346 substituted cycloalkyl group Chemical group 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- XOAAWQZATWQOTB-UHFFFAOYSA-N taurine Chemical compound NCCS(O)(=O)=O XOAAWQZATWQOTB-UHFFFAOYSA-N 0.000 description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 description 3
- 125000001425 triazolyl group Chemical group 0.000 description 3
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- JVVRCYWZTJLJSG-UHFFFAOYSA-N 4-dimethylaminophenol Chemical compound CN(C)C1=CC=C(O)C=C1 JVVRCYWZTJLJSG-UHFFFAOYSA-N 0.000 description 2
- 229960000549 4-dimethylaminophenol Drugs 0.000 description 2
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-dimethylaminopyridine Substances CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 description 2
- 125000005426 adeninyl group Chemical group N1=C(N=C2N=CNC2=C1N)* 0.000 description 2
- 239000002671 adjuvant Substances 0.000 description 2
- 125000003368 amide group Chemical group 0.000 description 2
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 description 2
- 125000002102 aryl alkyloxo group Chemical group 0.000 description 2
- 125000004104 aryloxy group Chemical group 0.000 description 2
- 125000005602 azabenzimidazolyl group Chemical group 0.000 description 2
- 125000005334 azaindolyl group Chemical group N1N=C(C2=CC=CC=C12)* 0.000 description 2
- 125000000852 azido group Chemical group *N=[N+]=[N-] 0.000 description 2
- 125000000499 benzofuranyl group Chemical group O1C(=CC2=C1C=CC=C2)* 0.000 description 2
- 125000005874 benzothiadiazolyl group Chemical group 0.000 description 2
- 125000001164 benzothiazolyl group Chemical group S1C(=NC2=C1C=CC=C2)* 0.000 description 2
- 125000004196 benzothienyl group Chemical group S1C(=CC2=C1C=CC=C2)* 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- 230000005587 bubbling Effects 0.000 description 2
- 235000013877 carbamide Nutrition 0.000 description 2
- 125000003739 carbamimidoyl group Chemical group C(N)(=N)* 0.000 description 2
- 235000011089 carbon dioxide Nutrition 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 125000006165 cyclic alkyl group Chemical group 0.000 description 2
- 125000001316 cycloalkyl alkyl group Chemical group 0.000 description 2
- 125000000582 cycloheptyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 125000003678 cyclohexadienyl group Chemical group C1(=CC=CCC1)* 0.000 description 2
- 125000000596 cyclohexenyl group Chemical group C1(=CCCCC1)* 0.000 description 2
- 125000002433 cyclopentenyl group Chemical group C1(=CCCC1)* 0.000 description 2
- 125000004855 decalinyl group Chemical group C1(CCCC2CCCCC12)* 0.000 description 2
- NKLCNNUWBJBICK-UHFFFAOYSA-N dess–martin periodinane Chemical compound C1=CC=C2I(OC(=O)C)(OC(C)=O)(OC(C)=O)OC(=O)C2=C1 NKLCNNUWBJBICK-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000008049 diazo compounds Chemical class 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- CCGKOQOJPYTBIH-UHFFFAOYSA-N ethenone Chemical compound C=C=O CCGKOQOJPYTBIH-UHFFFAOYSA-N 0.000 description 2
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000014509 gene expression Effects 0.000 description 2
- 125000002795 guanidino group Chemical group C(N)(=N)N* 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 125000004438 haloalkoxy group Chemical group 0.000 description 2
- 125000001188 haloalkyl group Chemical group 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 125000004857 imidazopyridinyl group Chemical group N1C(=NC2=C1C=CC=N2)* 0.000 description 2
- 125000003453 indazolyl group Chemical group N1N=C(C2=C1C=CC=C2)* 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000006713 insertion reaction Methods 0.000 description 2
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 2
- 125000002183 isoquinolinyl group Chemical group C1(=NC=CC2=CC=CC=C12)* 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical group [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
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- 125000005493 quinolyl group Chemical group 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000000526 short-path distillation Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- BEOOHQFXGBMRKU-UHFFFAOYSA-N sodium cyanoborohydride Chemical compound [Na+].[B-]C#N BEOOHQFXGBMRKU-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-M sulfamate Chemical compound NS([O-])(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-M 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 description 1
- 125000003375 sulfoxide group Chemical group 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 125000005555 sulfoximide group Chemical group 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229960003080 taurine Drugs 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 125000001935 tetracenyl group Chemical group C1(=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C12)* 0.000 description 1
- 125000002813 thiocarbonyl group Chemical group *C(*)=S 0.000 description 1
- 125000000101 thioether group Chemical group 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 125000004954 trialkylamino group Chemical group 0.000 description 1
- 125000005259 triarylamine group Chemical group 0.000 description 1
- 125000004044 trifluoroacetyl group Chemical group FC(C(=O)*)(F)F 0.000 description 1
- 125000000876 trifluoromethoxy group Chemical group FC(F)(F)O* 0.000 description 1
- SZYJELPVAFJOGJ-UHFFFAOYSA-N trimethylamine hydrochloride Chemical compound Cl.CN(C)C SZYJELPVAFJOGJ-UHFFFAOYSA-N 0.000 description 1
- 125000003960 triphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C3=CC=CC=C3C12)* 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 125000001834 xanthenyl group Chemical group C1=CC=CC=2OC3=CC=CC=C3C(C12)* 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
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- H10K85/211—Fullerenes, e.g. C60
- H10K85/215—Fullerenes, e.g. C60 comprising substituents, e.g. PCBM
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
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- C01B32/156—After-treatment
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- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
- C08G61/122—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides
- C08G61/123—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds
- C08G61/126—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds with a five-membered ring containing one sulfur atom in the ring
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- C08K3/02—Elements
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- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
- H10K85/113—Heteroaromatic compounds comprising sulfur or selene, e.g. polythiophene
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
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- C08G2261/1412—Saturated aliphatic units
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/142—Side-chains containing oxygen
- C08G2261/1426—Side-chains containing oxygen containing carboxy groups (COOH) and/or -C(=O)O-moieties
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/30—Monomer units or repeat units incorporating structural elements in the main chain
- C08G2261/32—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain
- C08G2261/322—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed
- C08G2261/3223—Monomer units or repeat units incorporating structural elements in the main chain incorporating heteroaromatic structural elements in the main chain non-condensed containing one or more sulfur atoms as the only heteroatom, e.g. thiophene
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- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/90—Applications
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K30/00—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation
- H10K30/30—Organic devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation comprising bulk heterojunctions, e.g. interpenetrating networks of donor and acceptor material domains
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- Photovoltaic cells using organic materials, rather than mono-crystalline silicon, as the light-absorbing, electron-generating substrate offer the promise of low-cost, possibly flexible, solar panels for electrical generation, such as for residences, consumer electronic devices, remote location electrical sources, and the like.
- Mono-crystalline silicon and other inorganic photovoltaic materials can be expensive and of low efficiency, as well as presenting handling challenges due to unfavorable physical properties.
- Photovoltaic devices based on organic materials may circumvent some of these issues and make solar electricity an economic reality.
- Polythiophene polymers are known to be effective electron donors in organic photovoltaic cells, wherein photo-excited electrons are accepted by materials having an effective electron affinity. See, for example: T. Akikyama et al., “Solid-State Solar Cells Consisting of Poly thiophene- Porphyrin Composite Films", Jpn. J. Appl. Phys. (2005), 44 2799-2802; J. Nakamura, et al., “The Photovoltaic Mechanism of a Polythiophene/Perylene Pigment Two-Layer Solar Cell", Bulletin ofthe Chemical Society of Japan (2004), 77(12) 2185-2188; R. Radbeh, et al., “Nanoscale control of the network morphology of high efficiency polymer fullerene solar cells by the use ofhigh material concentration in the liquid phase", Nanotechnology (2010), 21, 1-8; B. Fan, et al.,
- a polythiophene bearing a single fullerene as a polymer-terminating group has been prepared; see J. Lee, et al., "Synthesis of C60-end capped P3HT and its application for high performance of P3HT/PCBM bulk heteroj unction solar cells", J. Mater. Chem. (2010), 20, 3287-3294.
- Polythiophenes are a known class of conductive polymer that are suitable as electron donors in organic photovoltaic cells.
- the polythiophene can be a regioregular polythiophene, such as an H-T 2,5-polythiophene, such as can be prepared according to U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/031 1879 by the inventor herein.
- the present invention is directed to compositions for use in organic photovoltaic cells, such as those wherein polythiophene / fullerene
- interpenetirating networks have previously been used, and to methods of preparation of the composition; to electrically active films comprising the compositions; to photovoltaic cells or devices in which the inventive compositions are used, and to methods of preparing such photovoltaic cells.
- the invention provides a composition for photovoltaic electrical generation, comprising a polythiophene polymer having thienyl repeating units, wherein at least some of the thienyl repeating units not disposed at a polymer chain terminus are covalently or ionically bonded via respective linkers to respective fullerene groups.
- Fullerene groups are disposed along the backbone of the polythiophene polymeric chain, and multiple fullerene groups can be covalently or ionically attached to a single polymer molecule.
- Substantially every thienyl repeating unit can bear a fullerene group bonded thereto, or lower proportions of the thienyl repeating units can bear fullerenes, which can be randomly distributed along the polymer chain, or can be present in blocks of the polymer chain.
- the invention provides a film comprising any of the compositions of the invention.
- the electrically active film can be suitable for assembly into arrays of photovoltaic generation cells or units for manufacture of a solar panel using organic materials.
- the invention provides a method of preparing a composition of the invention, comprising contacting a polythiophene polymer bearing a linker precursor group and a fullerene suitable to react with the linker precursor group to form either a covalent or an ionic bond.
- the invention provides a method of preparing a composition of the invention, comprising polymerizing a fullerene-substituted 2,5 -dihalothiophene and, optionally, copolymerizing a 2,5-dihalothiophene that does not bear a fullerene group, in the presence of a metal catalyst.
- the invention provides a method of preparing a film comprising applying a composition made by a method of the invention to a surface, optionally in solution followed by evaporation of the solvent.
- the invention provides a photovoltaic device comprising the composition or film of the invention, of a composition or film prepared by a method of the invention.
- FIG. 1 shows an example of a photovoltaic device according to an embodiment of the invention.
- FIG. 2 shows another example of a photovoltaic device according to an embodiment of the invention.
- fullerene refers to the family of spheroidal allomorphs of carbon and derivatives thereof. Accordingly, C60 and C61 fullerenes and derivatives can include
- C70- and C71 -fullerenes and related species include:
- a C61 -fullerene can be prepared by reaction of a carbene precursor reagent and an underivatized fullerene wherein the carbene inserts into a fullerene double bond to yield a cyclopropanyl group which can bear substituents on the non-bridgehead carbon atom such as in the case of PCBA.
- Various carbene-generating or carbene precursor reagents include diazo compounds, azides, chlorocarbene reagents (e.g, from dehydrohalogenation of dichloroalkyl groups), Fischer carbene reagents (carbene-metal complexes) and the like. See, for example, N. Bespalova, "Cyclopropanation of
- Buckminsterfullerene by Olefin Metathesis Reaction Russ. Chem. Bull. (1996), 45(5), 1255-1256, and references cited therein.
- the structure above labeled C61 -fullerene is an unsubstituted C61 -fullerene, whereas PCBA and the like are substituted C61 -fullerenes.
- the term "fullerene” as used herein also encompasses analogous C70- and C71 -fullerenes, both underivatized and derivatized, analogously to the C60- and C61 -fullerenes.
- a compound such as PCBA, or any fullerene derivative incorporating a carboxylic acid group is referred to as a "fullerene carboxylic acid; similarly a fullerene derivative incorporating a carboxylic ester group such as PCBM is referred to as a “fullerene carboxylic ester”, a fullerene derivative incorporating a reactive hydroxyl group is referred to as a "fullerene carbinol”, a fullerene derivative incorporating an aldehyde group is referred to as a “fullerene carboxaldehyde”, a fullerene derivative incorporating an amino group is referred to as a “fullerene amine”, and so forth.
- a “cationic fullerene” or “cationic fullerene derivative” as the terms are used herein refer to a fullerene hearing a positive charge at an operative pH; the positive charge can be permanent as in the case of a quaternary ammonium fullerene, or can be pH-dependent as in the case of an amino fullerene.
- An example of a cationic fullerene is the species shown below:
- a cationic fullerene is a choline ester of PCB A or a choline ether ofPCByl-OH:
- a choline or other quaternary ester (structure(A) above), or a choline ether (structure (B) above), can be prepared by reaction of choline with, respectively, an activated ester of PCBA, or an activated carbinol derived from PCBA by, for example, diborane reduction, followed by activation for nucleophilic displacement, for example by formation of a triflate ester, followed by reaction with choline.
- Other C61 -fullerenes can likewise be suitably derivatized with cationic groups such as quaternary ammonium ion bearing groups, as are known in the art and can be prepared by art methods.
- anionic fullerene or “anionic fullerene derivative” as the term is used herein refers to a fullerene bearing a negative electrical charge at an operative pll; for example the carboxylate form of PCBA is an anionic fullerene within the meaning herein; a fullerene alkyl sulfonate derivative is another example of an anionic fullerene.
- C60-fullerenes do not show the bonds that are present on the rear face of the molecule as shown, but it is understood that fullerenes are hollow and have the bond pattern as shown repeated on the rear face, such that fullerenes are roughly spherical or spheroidal.
- An alternati ve depiction of a C60-fullerene showing the bonding on the rear face of the molecule is as shown below.
- bonds on the rear face are shown in grey tone.
- butyl or butanoyl chains of PCBA and its esters or carbinol derivatives or other derivatives can be replaced with linking chains of various lengths.
- linking chains By variation of such linking chains, the spacing between the polythiophene backbone and the fullerene unit can be systematically varied. It is believed that differing linker chain lengths can result in differing efficiencies of electron transfer from polythiophene to fullerene under illumination.
- polythiophene-fullerene conjugate of the invention can have other suitable modifications to the core spherical/spheroidal fullerene structure. Any such derivative that bears a functional group that can be coupled, either covalently or ionically, with a linker precursor group on a polythiophene polymer background can be used.
- Carbene-insertion reaction products of fullerenes and carbene- generating reagents, such as diazo compounds and the like, can provide a range of groups other than the phenyl, carboxyalkyl cyclopropanyl insertion product of PCBA.
- fullerene derivatives within the meaning herein can be di- substituted, or more, provided that the substitutions of the fullerene core do not destroy the electron-accepting properties of the fullerene system necessary for operation in a photovoltaic generation device.
- polythiophene or “polythiophene polymer” as the terms are used herein refer to polymers wherein the repeating unit is a thiophene, often termed a thienyl group or unit, which is coupled directly to other thiophene units such that the polymer contains a conjugated electronic system.
- conjugated polythiophene polymers are known to be electrically conductive.
- Chain terminating groups can be hydrogen, halogen, alkyl, or other monovalent groups, depending upon method of synthesis. See, for example, U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/031 1879 by the inventor herein.
- Degree of polymerization values can run from oligomeric lengths (e.g., n of about 8 or 9) up through multiple thousands, corresponding to polymer molecular weights (weight average molecular weights) from about 1,000 (DP ⁇ 10) to at least about 200,000 (DP ⁇ 2,000) and more.
- Polythiophenes can also be 2,4- or 3 ,4-polythiophenes, as defined by the positions of bonding on each thiophene ring, or can be random mix tures.
- the point of attachment of the fullerene is at a carbon atom not involved in the thienyl-thienyl bonding of the polymer backbone, e.g., at a 3- or 5-position for a 2,4-polythiophene, or at a 2- or a 5- position for a 3 ,4-polythiophene.
- Regioregular polythiophenes are polymeric form wherein the positions of bonding are uniform for each repeating unit.
- An example of a regioregular 2,5-polythiophene is shown below, wherein each star indicates a continuing polythiophene chain, each with a terminal group at the respective end of the polymeric chain of the molecule.
- Each thiophene unit can be substituted, e.g., a regioregular 2,5- polythiophene can bear a substituent on the 3 -position, the 4-position, or both, of each thiophene ring repeating unit.
- the dimeric unit comprising the pair of thiophenes can be coupled head-to-tail (TIT), head-to-head (HH), or tail-to-tail(TT), depending on the distribution of the substituents on the di-thiophene unit.
- a fully regioregular HT polythiophene includes only or at least predominantly the HT form; polythiophenes containing HH dimers necessarily also contain TT or HT dimers, or both.
- Polythiophene polymers well suited for formation of the covalent fullerene conjugates as described herein and their use in photovoltaic cells are regioregular H ⁇ - 2,5 -poly thiphenes, comprising monosubstituted thiophene repeating units, of formula
- star (*) indicates a continuing polythiophene chain, which can be of the same structural type, wherein each chain bears a respective terminal atom or group. See, for example, U.S. Pat. No. 7572880, and U.S. published application Nos. 2010/0004423 and 2010/0311879 by the inventor herein.
- Polythiophene-fullerene covalent conjugates refers to polythiophenes wherein fuller ene units are covalently or ionically coupled thereto via a thiophene substituent, i.e., are not themselves incorporated between thiophene units in the polymeric chain.
- fullerene units are covalently coupled to the polymer backbone via the X groups, as discussed below. Each X group need not bear a fullerene unit, although some proportion of X groups is bonded to a fullerene unit.
- the degree of substitution of the polythiophene backbone with fullerene units can range from 1 in the case of an HT-monosubstituted-2,5-polythiophene wherein every thienyl unit bears a fullerene, down to 0.01 or less, wherein one or fewer of every hundred thienyl units, on average, bears a fullerene.
- a “covalent conjugate” as the term is used herein refers to a molecular species in which the polythiophene polymer chain and the fullerene are bonded by covalent organic bonds, such as single bonds or double bonds.
- Covalent conjugates can be formed by any appropriate bond-forming technique known in the art of organic synthesis, provided suitable precursors having reactive groups on both the polythiophene and the fullerene can be obtained.
- covalent conjugates of the invention can be prepared by condensation of a carboxylic acid or a derivative group on either the polythiophene or the fullerene with a respective alcohol or amino group on the reaction partner fullerene or polythiophene, such than an ester or an amide bond is formed in making the covalent conjugate.
- an alkylation reaction involving a nucleophile and an electrophile can be used.
- a Wittig-type reaction can be carried out between an aldehyde derivative of either the polythiophene or the fullerene with a respective phosphonium ylide formed from the fullerene or the polythiophene.
- Linkers can include amine, amide, ester, anhydride, and other linkages that can be formed from appropriate precursors under conditions as are known in the art of organic synthesis.
- thienyl repeating unit “bears” or “is covalently bonded to” a fullerene, what is meant is that the particular thienyl repeating unit is the repeating unit to which the fullerene is directly (via the linker) or primarily attached, although it is understood to also be bonded to other thienyl repeating units via the thieny l-thienyl bonds of the polymer.
- an "ionic conjugate” as the term is used herein refers to a molecular entity wherein an electrically charged fullerene derivative and a polythiophene bearing a suitable electrically charged group of opposite polarity are associated via an ionic interaction.
- a cationic fullerene derivative can form an ionic conjugate with an anionic polythiophene polymer by ionic bond formation between the anionic and cationic groups.
- an anionic conjugate as the term is used herein refers to a molecular entity wherein an electrically charged fullerene derivative and a polythiophene bearing a suitable electrically charged group of opposite polarity are associated via an ionic interaction.
- a cationic fullerene derivative can form an ionic conjugate with an anionic polythiophene polymer by ionic bond formation between the anionic and cationic groups.
- an anionic conjugate can form an ionic conjugate with an anionic polythiophene polymer by ionic bond formation
- polythiophene such as a polythiophene substituted with an alkylcarboxylate substituent
- a cationic fullerene derivative such as described above.
- an anionic fullerene derivative such as a PCBA carboxylate anion can form an ionic conjugate with a cationic polythiophene derivative, such as a choline ester of a alkylcarboxylate substituted
- polythiophene or a polythiophene substituted with a quaternary ammonium group, such as can be formed be reaction of a polythiophene substituted with an alkyl group bearing a leaving group such as halo or a sulfonate ester, and a trialkylamine.
- linker refers to an organic moiety covalently bonded to one or more thiophene rings of the polythiophene polymer, to which the fullerene (including a fullerene derivative) is itself covalently or ionically bonded.
- the linker can be any suitable arrangement of atoms that serves to bond the fullerene group, either covalently or ionically, to the polythiophene backbone, but can include alkylene, alkenylene, or alkynylene chains, optionally additionally comprising therein oxygen, nitrogen, and sulfur atoms, and can include functional groups in the chain such as ethers, esters, amides, ureas, urethanes, anhydrides and other similar groups.
- an “alkylene” chain is meant an at least bifunctional alkyl group such as methylene, ethylene, etc., of formula -(03 ⁇ 4) ⁇ -.
- An "alkenylene” linker is an alkylene linker specifically incorporating at least one double bond (unsaturation).
- alkynylene linker is an alkylene linker incorporating at least one triple bond. Any of these linkers can further include addition functional groups, and can include heteroatoms, as discussed above. As used herein in reference to a linker, an “alkyl” linker comprises an “alkylene”, an “alkenyl” linker comprises an “alkenylene”, and an “alkynyl” linker comprises an "alkynylene”
- a linker can be linear, or a linker can be branched, can include cyclic moieties including cycloalkyl, heterocyclyl, aryl and heteroaryl groups, or both.
- a linker can be formed in the process of coupling a fuller ene to a polythiophene, such as by the reaction of a suitably derivatized fullerene with a suitably derivatized polythiophene, e.g., a polythiophene bearing a "linker precursor group", with formation of a new covalent bond.
- a "linker precursor group” refers to a substituent on the polythiophene polymer backbone, that can undergo reaction with a fullerene derivative to yield a fullerene group covalently or ionically linked to the polythiophene polymer backbone via a linker.
- a fullerene derivative comprising a carboxylic acid group can be coupled with a polythiophene bearing an amino, such as an aminoalkyl, group, to form a linker comprising an amide bond.
- the aminoalkyl group on the polythiophene can be viewed as the linker precursor group.
- a fullerene derivative comprising a carboxylate anion can be coupled with a polythiophene bearing a cationic group, to form a linker comprising an ammonium salt of the carboxylic acid group.
- a linker can be formed by the creation of a carbon-carbon single bond, such as by a C- alkylation reaction, e.g., alkylation of an enolate with an alkyl halide, alkyl sulfonate ester, or other alkyl bearing a leaving group, or by, e.g., formation of an organometallic reagent such as a Grignard or organolithium reaction and reaction with a suitable group such as an aldehyde, ketone, or ester.
- a C- alkylation reaction e.g., alkylation of an enolate with an alkyl halide, alkyl sulfonate ester, or other alkyl bearing a leaving group
- an organometallic reagent such as a Grignard or organolithium reaction and reaction with a suitable group such as an aldehyde, ketone, or ester.
- a linker can also be formed with creation of a new carbon-carbon double bond, such as by a Wittig type reaction of a phosphonium ylide with an aldehyde or ketone, or by other similar reactions such as a Horner- Wadsworth-Emmons reaction of a phosphonate anion with a carbonyl group, etc.
- only about 1%, or only about 1-5%, or only about 1-10%, of the thienyl repeating units bear a linked fullerene derivative via a linker; a majority of thienyl repeating units can bear their respective linker precursor groups or derivatives thereof, unreacted with a fullerene derivative, while a minority of the thienyl repeating groups actually bear the covalently linker fullerene derivative bonded thereto. In other embodiments, up to 50%, or more, of the thienyl units can bear a fullerene group.
- a thienyl monomer unit bearing a fullerene bonded thereto can be polymerized using methods developed by the inventor herein to provide a fully fullerene-substituted polythiophene.
- a thienyl unit bearing a fullerene bonded thereto can be copolymerized with other thienyl units not bearing fullerene units to prepare partly fullerene-substituted polythiophene.
- the spacing between the polythiophene backbone and the pendant fullerene groups can have an effect on the efficiency of a photovoltaic device formed of the material.
- the length of the linker, and the rigidity of the linker can serve to define an average separation between the electron-accepting fullerene group and the electron-donating polythiophene backbone.
- a “film” refers to a self-supporting or freestanding fil that shows mechanical stability and flexibility, as well as to a coating or layer on a supporting substrate or between two substrates.
- conjugate or a “covalent conjugate” as the terms are used herein refer to two molecular entities that are conjoined by covalent or ionic chemical bonds, i.e., not just by non-bonding association or complexation.
- An example of a covalent bond is a carbon-carbon bond.
- An example of an ionic bond is a salt bond.
- DP or “degree of polymerization” refers to the number of repeating units in a polymer molecule; for a polythiophene, the individual molecular weight of a thienyl unit, about 100 daltons, provides that a DP of 100 corresponds to a polymer molecular weight of about 10,000 daltons.
- DS or “degree of substitution” refers to the average number of repeating units in a polymer chain bearing a substituent.
- Substantially as the term is used herein means completely or almost completely; for example, a composition that is "substantially free” of a component either has none of the component or contains such a trace amount that any relevant functional property of the composition is unaffected by the presence of the trace amount, or a compound is "substantially pure” is th ere are only negligible traces of impurities present.
- chemically feasible is meant a bonding arrangement or a compound where the generally understood rules of organic structure are not violated; for example a structure within a definition of a claim that would contain in certain situations a pentavalent carbon atom that would not exist in nature would be understood to not be within the claim.
- the structures disclosed herein, in all of their embodiments are intended to include only “chemically feasible” structures, and any recited structures that are not chemically feasible, for example in a structure shown with variable atoms or groups, are not intended to be disclosed or claimed herein.
- substituted refers to an organic group as defined herein in which one or more bonds to a hydrogen atom contained therein are replaced by one or more bonds to a non-hydrogen atom such as, but not limited to, a halogen (i.e., F, CI, Br, and I); an oxygen atom in groups such as hydroxyl groups, alkoxy groups, aryloxy groups, aralkyloxy groups, oxo(carbonyl) groups, carboxyl groups including carboxylic acids, carboxylates, and carboxylate esters; a sulfur atom in groups such as thiol groups, alkyl and aryl sulfide groups, sulfoxide groups, sulfone groups, sulfonyl groups, and sulfonamide groups; a nitrogen atom in groups such as amines, hydroxylamines, nitriles, nitro groups, N-oxides, hydrazides, azides, and enamines
- Non-limiting examples of substituents J that can be bonded to a substituted carbon (or other) atom include F, CI, Br, I, OR', OC(O)N(R') 2 , CN, NO, N0 2 , ON0 2 , azido, CF 3 , OCF 3 , R', O (oxo), S (thiono), C(O), S(O), methylenedioxy, ethylenedioxy, N(R') 2 , SR', SOR', S0 2 R, S0 2 N(R') 2 , S0 3 R', C(O)R', C(O)C(O)R', C(O)CH 2 C(O)R', C(S)R, C(O)OR, OC(O)R, C(O)N(R') 2 , OC(O)N(R') 2 , C(S)N(R') 2 , (CH 2 ) 0-2 N(R ,
- R' can be hydrogen or a carbon-based moiety, and wherein the carbon-based moiety can itself be further substituted; for example, wherein R' can be hydrogen, alkyl, acyl, cycloalkyl, aryl, aralkyl, heterocyclyl, heteroaryl, or heteroarylalkyl, wherein any alkyl, acyl, cycloalkyl, aryl, aralkyl, heterocyclyl, heteroaryl, or heteroarylalkyl or R' can be independently mono- or multi-substituted with J; or wherein two R' groups bonded to a nitrogen atom or to adjacent nitrogen
- a substituent When a substituent is monovalent, such as, for example, F or CI, it is bonded to the atom it is substituting by a single bond.
- a divalent substituent such as O, S, C(O), S(O), or S(O) 2 can be connected by two single bonds to two different carbon atoms.
- O a divalent substituent
- any substituent can be bonded to a carbon or other atom by a linker, such as (CH 2 ) n or (CR'2) n wherein n is 1, 2, 3, or more, and each R' is independently selected.
- C(O) and S(O) 2 groups can also be bound to one or two heteroatoms, such as nitrogen or oxygen, rather than to a carbon atom.
- a C(O) group is bound to one carbon and one nitrogen atom, the resulting group is called an "amide” or “carboxamide.”
- the functional group is termed a "urea.”
- a C(O) is bonded to one oxygen and one nitrogen atom, the resulting group is termed a
- alkyl, alkenyl, alkynyl, cycloalkyl, and cycloalkenyl groups as well as other substituted groups also include groups in which one or more bonds to a hydrogen atom are replaced by one or more bonds, including double or triple bonds, to a carbon atom, or to a heteroatom such as, but not limited to, oxygen in carbonyl (oxo), carboxyl, ester, amide, imide, urethane, and urea groups; and nitrogen in imines, hydroxyimines, oximes, hydrazones, amidmes, guanidines, and nitrites.
- Substituted ring groups such as substituted cycloalkyl, aryl, heterocyclyl and heteroaryl groups also include rings and fused ring systems in which a bond to a hydrogen atom is replaced with a bond to a carbon atom. Therefore, substituted cycloalkyl, aryl, heterocyclyl and heteroaryl groups can also be substituted with alkyl, alkenyl, and alkynyl groups as defined herein.
- ring system as the term is used herein is meant a moiety comprising one, two, three or more rings, which can be substituted with non-ring groups or with other ring systems, or both, which can be fully saturated, partially unsaturated, fully unsaturated, or aromatic, and when the ring system includes more than a single ring, the rings can be fused, bridging, or spirocyclic.
- spirocyclic is meant the class of structures wherein two rings are fused at a single tetrahedral carbon atom, as is well known in the art.
- any of the groups described herein, which contain one or more substituents it is understood, of course, that such groups do not contain any substitution or substitution patterns which are sterically impractical and/or synthetically non-feasible.
- the compounds of this disclosed subject matter include all stereochemical isom ers arising from th e substituti on of these compounds.
- substituents within the compounds described herein are present to a recursive degree.
- "recursive substituent” means that a substituent may recite another instance of itself or of another substituent that i tself recites the first substi tuent. Because of the recursive nature of such substituents, theoretically, a large number may be present in any given claim.
- One of ordinary skill in the art of medicinal chemistry and organic chemistry understands that the total number of such substituents is reasonably limited by the desired properties of the compound intended. Such properties include, by way of example and not limitation, physical properties such as molecular weight, solubility or log P, application properties such as acti vity against the intended target, and practical properties such as ease of synthesis.
- Recursive substituents are an intended aspect of the disclosed subject matter.
- One of ordinary skill in the art of medicinal and organic chemistry understands the versatility of such substituents.
- Alkyl groups include straight chain and branched alkyl groups and cycloalkyl groups having from 1 to about 20 carbon atoms, and typically from 1 to 12 carbons or, in some embodiments, from 1 to 8 carbon atoms.
- straight chain alkyl groups include those with from 1 to 8 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, and n-octyl groups.
- alkyl groups include, but are not limited to, isopropyl, iso-butyl, sec-butyl, t-butyl, neopentyl, isopentyl, and 2,2-dimethylpropyl groups.
- alkyl encompasses n-alkyl, isoalkyl, and anteisoalkyl groups as well as other branched chain forms of alkyl.
- substituted alkyl groups can be substituted one or more times with any of the groups listed above, for example, amino, hydroxy, cyano, carboxy, nitro, thio, alkoxy, and halogen groups.
- Cycloalkyl groups are cyclic alkyl groups such as, but not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl groups.
- the cycloalkyl group can have 3 to about 8-12 ring members, whereas in other embodiments the number of ring carbon atoms range from 3 to 4, 5, 6, or 7.
- Cycloalkyl groups further include polycyclic cycloalkyl groups such as, but not limited to, norbornyl, adamantyl, bornyl, camphenyl, isocamphenyl, and carenyl groups, and fused rings such as, but not limited to, decalinyl, and the like. Cycloalkyl groups also include rings that are substituted with straight or branched chain alkyl groups as defined above.
- Representative substituted cycloalkyl groups can be mono-substituted or substituted more than once, such as, but not limited to, 2,2-, 2,3-, 2,4- 2,5- or 2,6-disubstituted cyclohexyl groups or mono-, di- or tri-substituted norbornyl or cycloheptyl groups, which can be substituted with, for example, amino, hydroxy, cyano, carboxy, nitro, thio, alkoxy, and halogen groups.
- cycloalkenyl alone or in combination denotes a cyclic alkenyl group.
- the carbocyclic ring can be substituted with as many as N-l substituents wherein N is the size of the carbocyclic ring with, for example, alkyl, alkenyl, alkynyl, amino, aryl, hydroxy, cyano, carboxy, heteroaryl, heterocyclyl, nitro, thio, alkoxy, and halogen groups, or other groups as are listed above.
- a carbocyclyl ring can be a cycloalkyl ring, a cycloalkenyl ring, or an aryl ring.
- a carbocyclyl can be monocyclic or polycyclic, and if polycyclic each ring can be independently be a cycloalkyl ring, a cycloalkenyl ring, or an aryl ring.
- (Cycloalkyl)alkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of the alkyl group is replaced with a bond to a cycloalkyl group as defined above.
- -CH C(CH 3 ) 2
- -C(CH 3 ) CH 2
- -C(CH 3 ) CH(CH 3 )
- -C(CH 2 CH 3 ) CH 2
- Cycloalkenyl groups include cycloalkyl groups having at least one double bond between 2 carbons.
- cycloalkenyl groups include but are not limited to cyclohexenyl, cyclopentenyl, and cyclohexadienyl groups.
- Cycloalkenyl groups can have from 3 to about 8-12 ring members, whereas in other embodiments the number of ring carbon atoms range from 3 to 5, 6, or 7.
- Cycloalkyl groups further include polycyclic cycloalkyl groups such as, but not limited to, norbornyl, adamantyl, bornyl, camphenyl, isocamphenyl, and carenyl groups, and fused rings such as, but not limited to, decalinyl, and the like, provided they include at least one double bond within a ring. Cycloalkenyl groups also include rings that are substituted with straight or branched chain alkyl groups as defined above. (Cycloalkenyl)alkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of the alkyl group is replaced with a bond to a cycloalkenyl group as defined above.
- Alkynyl groups include straight and branched chain alkyl groups, except that at least one triple bond exists between two carbon atoms.
- heteroalkyl by itself or in combination with another term means, unless otherwise stated, a stable straight or branched chain alkyl group consisting of the stated number of carbon atoms and one or two heteroatoms selected from the group consisting of O, N, and S, and wherein the nitrogen and sulfur atoms may be optionally oxidized and the nitrogen heteroatom may be optionally quaternized.
- the heteroatom(s) may be placed at any position of the heteroalkyl group, including between the rest of the heteroalkyl group and the fragment to which it is attached, as well as attached to the most distal carbon atom in the heteroalkyl group. Examples include: -0-CH 2 -CH 2 -CH 3 ,
- Up to two heteroatoms may be consecutive, such as, for example, -CII 2 -NH-OCII 3 , or -- CH 2 -CH 2 -S-S-CH 3 .
- a “cycloheteroalkyl” ring is a cycloalkyl ring containing at least one heteroatom.
- a cycloheteroalkyl ring can also be termed a “heterocyclyl,” described below.
- heteroalkenyl by itself or in combination with another term means, unless otherwise stated, a stable straight or branched chain
- aryl groups are cyclic aromatic hydrocarbons that do not contain heteroatoms in the ring.
- aryl groups include, but are not limited to, phenyl, azulenyl, heptalenyl, biphenyl, indacenyl, fluorenyl, phenanthrenyl, triphenylenyl, pyrenyl, naphthacenyl, chrysenyl, biphenylenyl, anthracenyl, and naphthyl groups.
- aryl groups contain about 6 to about 14 carbons in the ring portions of the groups.
- Aryl groups can be unsubstituted or substituted, as defined above.
- Representative substituted aryl groups can be mono-substituted or substituted more than once, such as, but not limited to, 2-, 3-, 4-, 5-, or 6-substituted phenyl or 2-8 substituted naphthyl groups, which can be substituted with carbon or non-carbon groups such as those listed above.
- Aralkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of an alkyl group is replaced with a bond to an aryl group as defined above.
- Representative aralkyl groups include benzyl and phenylethyl groups and fused (cycloalkylaryl)alkyl groups such as 4-ethyl-indanyl.
- Aralkenyl group are alkenyl groups as defined above in which a hydrogen or carbon bond of an alkyl group is replaced with a bond to an aryl group as defined above.
- Heterocyclyl groups or the term "heterocyclyl” includes aromatic and non-aromatic ring compounds containing 3 or more ring members, of which, one or more is a heteroatom such as, but not limited to, N, O, and S.
- a heterocyclyl can be a cycloheteroalkyl, or a heteroaryl, or if polycyclic, any combination thereof.
- heterocyclyl groups include 3 to about 20 ring members, whereas other such groups have 3 to about 15 ring members.
- a heterocyclyl group designated as a C2-heterocyclyl can be a 5 -ring with two carbon atoms and three heteroatoms, a 6-ring wi th two carbon atoms and four heteroatoms and so forth.
- a C4-heterocyclyl can be a 5 -ring with one heteroatom, a 6-ring with two heteroatoms, and so forth.
- the number of carbon atoms plus the number of heteroatoms sums up to equal the total number of ring atoms.
- a heterocyclyl ring can also include one or more double bonds.
- a heteroaryl ring is an embodiment of a heterocyclyl group.
- heterocyclyl group includes fused ring species including those comprising fused aromatic and non-aromatic groups.
- a dioxolanyl ring and a benzdioxolanyl ring system are both heterocyclyl groups within the meaning herein.
- the phrase also includes polycyclic ring systems containing a heteroatom such as, but not limited to, quinuclidyl.
- Heterocyclyl groups can be unsubstituted, or can be substituted as discussed above.
- Heterocyclyl groups include, but are not limited to, pyrrolidinyl, piperidinyl, piperazinyl, morpholinyl, pyrrolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, thiazolyl, pyridinyl, thiophenyl,
- benzothiophenyl benzofuranyl, dihydrobenzofuranyl, indolyl, dihydroindolyl, azaindolyl, indazolyl, benzimidazolyl, azabenzimidazolyl, benzoxazolyl, benzothiazolyl, benzothiadiazolyl, imidazopyridinyl, isoxazolopyridinyl, thianaphthalenyl, purinyl, xanthinyl, adeninyl, guaninyl, quinolinyl,
- substituted heterocyclyl groups can be mono-substituted or substituted more than once, such as, but not limited to, piperidinyl or quinolinyl groups, which are 2-, 3-, 4-, 5-, or 6-substituted, or disubstituted with groups such as those listed above.
- Heteroaryl groups are aromatic ring compounds containing 5 or more ring members, of which, one or more is a heteroatom such as, but not limited to, N, O, and S; for instance, heteroaryl rings can have 5 to about 8-12 ring members.
- a heteroaryl group is a variety of a heterocyclyl group that possesses an aromatic electronic structure.
- a heteroaryl group designated as a Cj- heteroaryl can be a 5 -ring with two carbon atoms and three heteroatoms, a 6-ring with two carbon atoms and four heteroatoms and so forth.
- a C 4 - heteroaryl can be a 5 -ring with one heteroatom, a 6-ring with two heteroatoms, and so forth.
- Heteroaryl groups include, but are not limited to, groups such as pyrrolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, thiazolyl, pyridinyl, thiophenyl, benzothiophenyl, benzofuranyl, indolyl, azaindolyl, indazolyl, benzimidazolyl, azabenzimidazolyl, benzoxazolyl, benzothiazolyl, benzothiadiazolyl, imidazopyridinyl, isoxazolopyridinyl, thianaphthalenyl, purinyl, xanthinyl, adeninyl, guaninyl, quinolinyl,
- Heteroaryl groups can be unsubstituted, or can be substituted with groups as is discussed above. Representative substituted heteroaryl groups can be substituted one or more times with groups such as those listed above. Additional examples of aryl and heteroaryl groups include but are not limited to phenyl, biphenyl, indenyl, naphthyl (1-naphthyl, 2-naphthyl), N- hydroxytetrazolyl, N-hydroxytriazolyl, N-hydroxyimidazolyl, anthracenyl (1- anthracenyl, 2-antbracenyl, 3-anthracenyl), thiophenyl (2-thienyl, 3-thienyl), furyl (2-furyl, 3 -fury 1) , indolyl, oxadiazolyl, isoxazolyl, quinazolinyl, fluorenyl, xanthenyl, isoindanyl, benzhydryl
- Heterocyclylalkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of an alkyl group as defined above is replaced with a bond to a heterocyclyl group as defined above.
- Representative heterocyclyl alkyl groups include, but are not limited to, furan-2-yl methyl, furan-3-yl methyl, pyridine-3-yl methyl, tetrahydrofuran-2-yl ethyl, and indol-2-yl propyl.
- Heteroarylalkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of an alkyl group is replaced with a bond to a heteroaryl group as defined above.
- alkoxy refers to an oxygen atom connected to an alkyl group, including a cycloalkyl group, as are defined above.
- linear alkoxy groups include but are not limited to methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, and the like.
- branched alkoxy include but are not limited to isopropoxy, sec-butoxy, tert-butoxy, isopentyloxy, isohexyloxy, and the like.
- cyclic alkoxy include but are not limited to cyclopropyloxy, cyclobutyloxy, cyclopentyloxy, cyclohexyloxy, and the like.
- An alkoxy group can include one to about 12-20 carbon atoms bonded to the oxygen atom, and can further include double or triple bonds, and can also include heteroatoms.
- an allyloxy group is an alkoxy group within the meaning herein.
- a methoxyethoxy group is also an alkoxy group within the meaning herein, as is a methylenedioxy group in a context where two adjacent atoms of a structures are substituted therewith.
- haloalkyl group includes mono-halo alkyl groups, poly-halo alkyl groups wherein all halo atoms can be the same or different, and per-halo alkyl groups, wherein all hydrogen atoms are replaced by halogen atoms, such as fluoro.
- haloalkyl include trifluoromethyl, 1 , 1 -dichloroethyl, 1,2- dichloroethyl, 1 ,3-dibromo-3,3-difluoropropyl, perfluorobutyl, and the like.
- haloalkoxy includes mono-halo alkoxy groups, poly-halo alkoxy groups wherein all halo atoms can be the same or different, and per-halo alkoxy groups, wherein all hydrogen atoms are replaced by halogen atoms, such as fluoro.
- haloalkoxy include trifluoromethoxy, 1,1 - dichloroethoxy, 1 ,2-dichloroethoxy, 1 ,3-dibromo-3,3-difluoropropoxy, perfluorobutoxy, and the like.
- (C x -C y )perfluoroalkyl wherein x ⁇ y, means an alkyl group with a minimum of x carbon atoms and a maximum of y carbon atoms, wherein all hydrogen atoms are replaced by fluorine atoms. Preferred is
- (Cx-Cy)perfluoroalkylene wherein x ⁇ y, means an alkyl group with a minimum of x carbon atoms and a maximum of y carbon atoms, wherein all hydrogen atoms are replaced by fluorine atoms.
- x ⁇ y means an alkyl group with a minimum of x carbon atoms and a maximum of y carbon atoms, wherein all hydrogen atoms are replaced by fluorine atoms.
- Preferred is -(C 1 -C 6 )perfluoroalkylene, more preferred is -(Ci-Cj)perfluoroalkylene, most preferred is -CF 2 -.
- aryloxy and arylalkoxy refer to, respectively, an aryl group bonded to an oxygen atom and an aralkyl group bonded to the oxygen atom at the alkyl moiety. Examples include but are not limited to phenoxy, naphthyloxy, and benzyloxy.
- acyl group refers to a group containing a carbonyl moiety wherein the group is bonded via the carbonyl carbon atom.
- the carbonyl carbon atom is also bonded to another carbon atom, which can be part of an alkyl, aryl, aralkyl cycloalkyl, cycloalkylalkyl, heterocyclyl,
- heterocyclylalkyl, heteroaryl, heteroarylalkyl group or the like In the special case wherein the carbonyl carbon atom is bonded to a hydrogen, the group is a "formyl" group, an acyl group as the term is defined herein.
- An acyl group can include 0 to about 12-20 additional carbon atoms bonded to the carbonyl group.
- An acyl group can include double or triple bonds within the meaning herein.
- An acryloyl group is an example of an acyl group.
- An acyl group can also include heteroatoms within the meaning here.
- a nicotinoyl group (pyridyl-3 -carbonyl) group is an example of an acyl group within the meaning herein.
- haloacyl group.
- An example is a trifluoroacetyl group.
- amine includes primary, secondary, and tertiary amines having, e.g., the formula N(group)3 wherein each group can independently be II or non-H, such as alkyl, aryl, and the like.
- Amines include but are not limited to
- R-NH 2 for example, alkylamines, arylamines, alkylarylamines; R 2 NH wherein each R is independently selected, such as dialkylamines, diarylamines, aralkylamines, heterocyclylamines and the like; and R3N wherein each R is independently selected, such as trialkylamines, dialkylarylamines,
- alkyidiarylamines triarylamines, and the like.
- amine also includes ammonium ions as used herein.
- amino group is a substituent of the form -NII2, -NI IR, -NR2, -NR./, wherein each R is independently selected, and protonated forms of each, except for -NR3 + , which cannot be protonated. Accordingly, any compound substituted with an amino group can be viewed as an amine.
- An "amino group" within the meaning herein can be a primary, secondary, tertiary or quaternary amino group.
- alkylamino includes a monoalkylamino, dialkylamino, and trialkylamino group.
- ammonium ion includes the unsubstituted ammonium ion NIL 4 + , but unless otherwise specified, it also includes any protonated or quaternarized forms of amines. Thus, trimethylammonium hydrochloride and
- tetramethylammonium chloride are both ammonium ions, and amines, within the meaning herein.
- amide includes C- and N-amide groups, i,e,, -C(O)NR 2 , and -NRC(O)R groups, respectively.
- Amide groups therefore include but are not limited to primary carboxamide groups (-C(O)NIl2) and formamide groups (-NHC(O)H).
- a "carboxamido” group is a group of the formula C(O)NR 2 , wherein R can be H, alkyl, aryl, etc.
- azido refers to an N3 group.
- An “azide” can be an organic azide or can be a salt of the azide (N 3 -) anion.
- nitro refers to an N0 2 group bonded to an organic moiety.
- nitroso refers to an NO group bonded to an organic moiety.
- nitrate refers to an ONO2 group bonded to an organic moiety or to a salt of the nitrate (NO3 ) anion.
- urethane (“carbamoyl” or “carbamyl”) includes N- and O- urethane groups, i.e., -NRC(O)OR and -OC(O)NR 2 groups, respectively.
- sulfonamide (or “suifonamido”) includes S- and N- sulfonamide groups, i.e., -SO2NR2 and -NRSO2R groups, respectively.
- Sulfonamide groups therefore include but are not limited to sulfamoyl groups (- SO2NH2).
- An organosulfur stiructure represented by the formula -S(O)(NR)- is understood to refer to a sulfoximine, wherein both the oxygen and the nitrogen atoms are bonded to the sulfur atom, which is also bonded to two carbon atoms.
- amidine or “amidino” includes groups of the formula -C(NR)NR-2. Typically, an amidino group is -C(NH)NH2.
- guanidine or "guanidino” includes groups of the formula -NRC(NR)NR 2 .
- a guanidino group is -NIIC(NII)NII 2 .
- a value of a variable that is necessarily an integer, e.g., the number of carbon atoms in an alkyl group or the number of substituents on a ring is described as a range, e.g., 0-4, what is meant is that the value can be any integer between 0 and 4 inclusive, i.e., 0, 1, 2, 3, or 4.
- the compound or set of compounds, such as are used in the inventive methods can be any one of any of the combinations and/or sub- combinations of the above- listed embodiments.
- a compound as shown in any of the Examples, or among the exemplary compounds is provided. Provisos may apply to any of the disclosed categories or embodiments wherein any one or more of the other above disclosed embodiments or species may be excluded from such categories or embodiments.
- compositions of the invention are directed, in various embodiments, to compositions comprising polythiophene polymers substituted along the polymer backbone with one or more pendant groups comprising a linker bearing a fullerene.
- compositions of the invention can be prepared by coupling of polythiophene polymers, wherein all, or at least some, of the thienyl repeating units within the polymer chain, bear a linker precursor group that can react with a suitable fullerene derivative, or with an underivatized fullerene, to yield a covalently or ionically coupled fullerene-polythiophene conjugate.
- the invention provides a composition for photovoltaic electrical generation, comprising a polythiophene polymer having thienyl repeating units, wherein at least some of the thienyl repeating units not disposed at a polymer chain terminus are covalently or ionically bonded via respective linkers to respective fullerene groups.
- fullerene groups are bonded to at least some of the internal thienyl repeating units within the chain, and are not to any substantial degree disposed at polymer chain termini.
- a polythiophene chain can have more than a single fullerene unit bonded thereto.
- some individual polymer molecules may not bear a fullerene group, but most of the individual polymer molecules bear at least one fullerene group and may bear more.
- Polythiophenes are a well known group of polymer that incorporate thiophene rings (thienyls) as repeating units in the polymer. Thienyl groups are directly linked to each other such that the polymer comprises conjugated unsaturations. Polythiophenes can be random, i.e., wherein the positions on each thienyl unit linking it to adjacent thienyl units are random, or can be
- regioregular i.e., wherein the positions of bonding of each thienyl unit to its neighbors is substantially uniform throughout the polymer molecule.
- the composition of the invention comprises a regioregular polythiophene polymer.
- the polythiophene polymer can be a 2,5 -polythiophene, wherein the bonds linking the thienyl repeating units are attached to the carbon atoms adjacent to the thienyl sulfur atom.
- the polythiophene polymer can comprise monosubstituted thienyl repeating units, such as 3-substituted thienyl units.
- the composition of the invention is a regioregular I IT-2,5 -polythiophene, comprising monosubstituted thienyl repeating units, wherein the composition is of formula (I)
- each independently selected X comprises a linker precursor group comprising a reactive group
- X' is a linker bonded covalently to at least one of the monosubstituted thienyl repeating units wherein X' can comprise covalent bonds, ionic bonds, or both;
- FLR is a fullerene bonded covalently or ionically via X' to the regioregular polythiophene
- n and n' are each independently about 3 to about 10,000; and each star * indicates a continuing chain with a terminal atom, each chain optionally bearing additional fullerenes linked to the regioregular polythiophene by linker X'.
- formula (I) depicts a 2,5-head-to-tail regioregular 3- monsubstituted polythiophene, which contains from about 10 to about 2,000 repeating units (i.e., of molecular weight about 1,000 to about 200,000); for example, the polymer can include about 50 to about 2,000 repeating units (i.e., of molecular weight about 5,000 to about 200,000), or can include about 100 to about 200 repeating units (i.e., of molecular weight about 10,000 to about 20,000).
- a bulk sample of a polythiophene of the invention can contain a distribution of individual polymer molecular weights, having a weight average molecular weight, and a polydispersity index. See, for example, U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/0311879 by the inventor herein.
- Each thienyl repeating unit comprises a linker precursor group, X, which is for reaction with a suitable fullerene, such that for at least some of the thienyl repeating units, a fullerene-linker conjugate is obtained, wherein the fullerene is bonded either covalently or ionically via the linker X' to the polythiophene backbone.
- the fullerene can be a C61- fulierene, wherein a fused cyclopropano group is bonded to the C60- fullerene nucleus, such as can be prepared by a carbene insertion reaction with the C60- fullerene, or analogously with a C70-fullerene to produce a C71 -fullerene derivative.
- the composition of the invention can comprise a polythiophene- fullerene conjugate of formula
- R is H, alkyl, or aryl, any alkyl or aryl being optionally substituted; n and n' are each independently about 3 to about 10,000; and
- X' is a linker resulting from covalent or ionic bond formation between the linker precursor group of X and a suitable fullerene reactant.
- PCBA is a commercially available fullerene derivative that can be prepared by reaction of an a-diazophenylpentanoic acid or ester with C60- fullerene.
- the pendant acid or ester group of the C61 -fullerene PCBA is available for further conversions in various organic reactions that are compatible with the C60-fullerene nucleus.
- a polythiophene-fullerene conjugate can be of formula
- Y can include an oxygen atom (forming an ester linkage) or a nitrogen atom (forming an amide linkage) or a carboxylate group (forming an anhydride linkage), wherein Y also includes as a substructure those components of the linker precursor group X that have been incorporated in the course of the coupling reaction, e.g., alkyl chains, and the like.
- the fragment can include an oxygen atom (forming an ester linkage) or a nitrogen atom (forming an amide linkage) or a carboxylate group (forming an anhydride linkage), wherein Y also includes as a substructure those components of the linker precursor group X that have been incorporated in the course of the coupling reaction, e.g., alkyl chains, and the like.
- composition of the invention can be of formula
- carboxyl group of PCBA has been reduced to a carbinol, such as by the action of diborane, which can then be coupled with a suitable X group to yield either an ether, wherein the carbinol oxygen is included, or an alkyl chain, wherein the carbinol hydroxyl group has been activated and displaced by a nucleophile, to form linker Y.
- composition of the invention can be of formula
- linker group is formed via a Wittig type condensation or its equivalent (e.g., HWE reaction) of a carboxaldehyde group on one of the fullerene or the polythiophene linker precursor group and a phosphonium (or phosphorate) on the other reactant.
- a Wittig type condensation or its equivalent e.g., HWE reaction
- composition of the invention can be of formula
- Gri guard or Reformatsky reagent and a fullerene carboxyaldehyde, such as can itself be prepared from gentle oxidation of the fullerene carbinol described above. More specifically, in various embodiments, the invention provides the above structure wherein
- m is 0 to about 12;
- n and n' are each independently about 3 to about 10,000;
- X is a linker precursor group
- Y is (CH 2 ) r , (CH 2 ) r CHOH(CH 2 ) r , (CH 2 ) r NR 1 (CH 2 ) r , (CH 2 ) r 0(CH 2 ) r , (CH 2 ) r S(O) q (CH 2 ) r , or (CH 2 ) r S(O) q NR'(CH 2 ) r , wherein each independently selected r is 0 to about 6, q is 0, 1, or 2, and R 1 is H or alkyl.
- the composition can be any of the above structures wherein X comprises a optionally substituted (CI -CI 2) alkylene chain optionally further comprising unsaturation, cyclic groups, and heteroatoms selected from O, NR, and S, the alkylene bearing a reactive group or derivative thereof.
- the reactive group can be an acid, an ester, a hydroxyl, an amino, or a carbonyl group.
- linker precursor group X can comprise a (Cl-
- C12) alkylene chain terminally substituted with CO2R 1 or COR 1 , OH, halo, or NHR 1 wherein R 5 is H or alkyl.
- the linker X' when formed can comprise an ester, an amide, an anhydride, an alkylation product, or an olefination product. More specifically, X' can comprise an alkylene chain in which is optionally disposed an ester, an amide, an anhydride, a double bond, or a carbinol group.
- composition of the invention can be of formula
- n and n' are as described above.
- a compound of this type can be prepared as described above, via coupling suitable fullerene carboxylate derivatives with alcohols, amines, carboxylic acids, and metallated allcyls, to yield esters, amides, anhydrides, and ketones, respectively.
- composition of the invention can be of formula
- n and n' are as described above.
- Compounds of this type can be prepared as described above by condensation of a fullerene carboxaldehyde derivative and an organometallic group of X.
- composition can be of formula
- R 2 is alkyl, and the other variables are as described above.
- Compounds of this type can be prepared by the formation of an anion adjacent to the carboxylate ester (or ketoester) on the linker precursor group X and a suitably substituted fullerene bearing a leaving group for alkylation by the anionic nucleophilic reactant.
- the linker bonding the fullerene and the polythiophene backbone can comprise at least one ionic bond, i.e., a salt bond, such as between a canonic group and an anionic group, such as in group X' of the formula
- FLR is a fullerene
- X' is a linker formed from linker precursor group X and a suitable group on the fullerene derivative.
- the linker can comprise a bond between a cationic quaternary ammonium ion and an anionic carboxylate or sulfonate ion.
- the cationic ion is comprised by a cationic fullerene derivative, such as a compound of formula
- m and m' are each independently 0 to about 12.
- These exemplary compounds are an ester and an ether, respectively, of choline or a homolog thereof and PCBA or PCByl-OH, as described above.
- the cationic fuller ene derivative can be a compound of formula
- each R is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two R 1 groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR.', and S(O) q wherein q is 0, 1 , or 2.
- R is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two R 1 groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR.', and S(O) q wherein q is 0, 1 , or 2.
- polythiophenes such as polythiophenes bearing carboxylate or sulfonate groups on linker precursor groups thereof, can provide an ionically-linker fullerene- polythiophene conjugate of the invention.
- the invention provides a method of preparing a composition of the invention, comprising contacting a polythiophene polymer bearing a linker precursor group and a fullerene suitable to react with the linker precursor group to form a polythiophene-linker-fullerene material.
- the linker precursor group comprises a carbene- generating moiety such as a diazo group, a ketene, or the like
- the fullerene is an underivatized fullerene, such that carbene insertion of the polythiophene linker precursor into a bond of C60-fullerene takes place.
- reactive groups on the linker precursor groups of the polythiophene can react with suitable functional groups of a fullerene derivative.
- the linker precursor group can comprise a nucleophilic group
- the fullerene can be a derivatized fullerene comprising an electrophilic group.
- the linker precursor group can comprise a electrophilic group
- the fullerene can be a derivatized fullerene comprising an nucleophilic group.
- the derivatized fullerene can be a fullerene carboxylic acid, carboxylic ester, or carboxaldehyde.
- PCBA which is a known compound and has been commercially available, can be used in free acid or ester form, or can be reduced to a carboxaldehyde form, such as by full reducing to a carbinol with diborane and subsequent gentle re-oxidation such as with DCC/DMSO, NCS/DMS, Cr03/pyridine, Dess-Martin periodinane, or the like.
- the derivatized fullerene can be a fullerene alkyl halide or alkyl sulfonate ester.
- Such compounds can be prepared from the fullerene carbinol described above, by conversion using standard reagents such as POCI3 for halogenation and mesyl chloride for sulfonate ester formation.
- the polythiophene linker precursor group can comprise a nucleophilic group such a hydroxyl, amino, thiol, carboxylic acid group, organolithium group, Grignard reagent, or Reformatsky reagent, that can couple to form a covalent linker group.
- the polythiophene can comprise the electrophilic component, such as a carboxylic acid, carboxylic ester, or carboxaldehyde.
- electrophilic component such as a carboxylic acid, carboxylic ester, or carboxaldehyde.
- Such groups can be obtained through the catalyzed coupling reactions of suitably substituted 2,5-dibromothiophenes, e.g., bearing a protected carboxylate or carboxaldehyde group on a 3 -alkyl substituent. See, for example, U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/0311879 by the inventor herein.
- the linker precursor group of the polythiophene can comprise an alkyl halide or alkyl sulfonate ester.
- Derivatized polymers of this type can either be prepared by polymerization of a suitably substituted 2,5-dibromothiophene, as described above, or by conversion of substituent groups present in the polymeric form, such as by reduction of the carboxaldehyde to a carbinol, e.g., with sodium cyanoborohydride, followed by activation to a halide or sulfonate as described above.
- the fullerene derivative can bear a
- nucleophilic group such as a hydroxy 1, amino, thiol, carboxylic acid group, organolithium group, Grignard reagent, or Reformatsky reagent.
- one of the linker precursor group and the derivatized fullerene can comprise a carboxaldehyde or ketone group, and the other can comprise a phosphonium ylide, a a-phosphonyl carbanion, an organolithium reagent, a Grignard reagent, or a Reformasky reagent. Coupling then occurs via a Wittig reaction, a HWE reaction, or addition of the organometallic reagent to the carbonyl, respectively.
- the derivatized fullerene can be PCBA or PCBM
- the linker precursor group of the poiythiophene can comprise a carbinol group, an amino group, or a carboxylic acid group, resulting in formation of an ester, an amide, or an anhydride, respectively, such as when the poiythiophene is a 2,5- HT-regioregular poiythiophene 3 -substituted with a hydroxyalkyl, aminoalkyl, or alkylcarboxylate group.
- an ionic bond is formed in the creation of the linker group.
- one of the poiythiophene linker precursor group and the fullerene can comprise a cationic group, and the other can comprise an anionic group, as described above.
- the fullerene can be a cationic, such as a quaternary ammonium, fullerene derivative and the poiythiophene can bear an anionic linker precursor group, such as a carboxylate.
- at one of the poiythiophene and the fullerene derivative can be water-soluble. This component can dissolved in water, then contacted with the other component, optionally also in solution in water or in a water-soluble organic solvent.
- a water-soluble poiythiophene such as poly [3- (potassium-5-pentanoate)thiophene-2,5-diyl], highly regioregular,
- a sulfonate-containing form can be prepared by conversion of this carboxylic acid to a taurine ( ⁇ -aminoethanesulfonic acid) amide, accordingly providing a method of ionic conjugate formation wherein the polythiophene comprises a linker precursor group comprising a carboxylate or sulfonate group.
- the cationic fullerene derivative can be a compound of formula formula
- m and m' are each independently 0 to about 12, i.e., an ester or ether of PCBA and choline or a homolog thererof.
- the cationic fullerene can be a compound of formula
- each R is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two R l groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR 1 , and S(0) q wherein q is 0, 1, or 2.
- the inventive methods can comprise at least 1%, or at least 5%, or at least 10%, of the thienyl repeating units of the polythiophene reacting with the fullerene to yield a covalently coupled fuller ene-thienyl repeating unit.
- fuller ene-bearing polythiophenes of the invention can be prepared through polymerization of a fullerene-substituted dihalothiophene, such as a fullerene-substituted 2,5-dihalothiophene and, optionally, copolymerizing a dihalothiophene, such as a 2,5-dihalothiophene, that does not bear a fullerene group, in the presence of a metal catalyst.
- a fullerene-substituted dihalothiophene such as a fullerene-substituted 2,5-dihalothiophene
- a dihalothiophene such as a 2,5-dihalothiophene
- methods of polymerization of 2,5-dihalothiophenes whether or not each monomer unit bears a fullerene group can be carried out as described in published PCT patent application WO 2009/056497, and references cited therein, which are incorporated by reference herein.
- the dihalothiophene can be a dichlorothiophene or a dibromothiophene.
- the methods of preparing regioregular conducting polythiophene polymers bearing fullerene groups as disclosed herein can utilize activated metals, which insert metal atoms directly into halo-aromatic or halo- heteroaromatic carbon bonds.
- the activated metal is Rieke zinc (Zn*).
- Regioregular conducting polymers are provided if, for example, a nickel (II) catalyst or a platinum catalyst is used to accomplish the polymerization.
- the fullerene-substituted polythiophene conducting polymers can be poly(3- substituted-thiophene) homopolymers, or poly(3,4-disubstituted-thiophene) homopolymers, wherein some or all of the 3- or the 4-substituents comprise fullerene groups.
- the regioregular conducting polymers bearing fullerene groups are ITT poly(3-substituted-thiophenes) or HT poly(3,4- disubstituted-thiophenes).
- the present invention provides a method of preparing regioregular conducting polymer including adding a nickel (II) catalyst to a solution of a monomer-metal complex to provide the regioregular conducting polymer, wherein at least some of the monomer units bear a fullerene group bonded thereto, typically via a linker.
- This method used can involve "reverse-addition of "normal-addition” methodologies with respect to the order in which a solution of a monomer-metal complex and a solution of a nickel (II) catalyst are combined.
- a manganese (II) catalyst can also be employed.
- the "reverse-addition" method can afford regioregular conducting polymers with higher regioregularity than those obtained by the "normal-addition" method.
- This increase in regioregularity is very advantageous because it is very difficult to raise the ratio of the regioregular to regiorandom polymer.
- higher regioregularity results in higher conductivity of the regioregular conducting polymers. This can be particularly advantageous with the fullerene-bearing regioregu lar polythiophenes of the present invention that are adapted for use in photovoltaic devices such as solar cells.
- the thienyl monomer-metal complex may be prepared by a method including contacting a 2,5-dibalo-substituted monomer, which can bear a fullerene substituent on the 3- position or on both the 3- and 4-positions with an activated metal, a Grignard reagent, or an organozinc reagent such as RZnX wherein R is an alkyl group, a dialkyl zinc reagent (R 2 Zn), or a trialkylzineate reagent (R 3 ZnM wherein M is a metal ion); for example, wherein R is a (C 2 - C 12 )alkyl group, M is magnesium, manganese, lithium, sodium, or potassium, and X is F, C1, Br, or 1.
- the dihalo-substituted monomer is a 2,5- dichloro- or 2,5-dibromo-thiophene and the activated metal is an activated aluminum, manganese, copper, zinc, magnesium, calcium, titanium, iron, cobalt, nickel, indium, or a combination thereof. More preferably, the activated metal is Rieke zinc (Zn*).
- a thienyl monomer bearing a fullerene group can be of formula
- a thienyl monomer unit can be a 3,4- disubstituted thienyl of formula (III)
- X' is an alkylene chain, optionally containing therewithin a double bond, a triple bond, or an aryl group, or a heteroatom selected from the set consisting of O, NR. 1 , S, S(O), and S(0)2, wherein R 1 is H or alkyl, wherein the alkylene chain is optionally substituted with a hydroxyl group or a carbonyl group.
- a fuller ene-bearing polythiophene of the invention can be prepared by polymerization, such as is described in WO2007/146074 and WO 2009/056497 by the inventor herein, using metal catalysts, such as nickel or palladium and the like to bring about coupling of the thienyl units.
- Dihalo thiophenes can be converted to organometallic derivatives such as organo-magnesium, zinc, or manganese derivatives, which then couple in the presence of the catalyst.
- nickel can be used as a catalyst to produce regioregular
- polythiophenes, and palladium can be used to produce regiorandom
- polythiophenes Polymer products resulting from the homo-polymerization of a thienyl monomer of formula (II) will provide a polythiophene bearing a fullerene group on substantially every thienyl repeating unit; homo-polymerization of a thienyl monomer of formula (III) will provide a polythiophene bearing two fullerene groups on substantially every thienyl repeating unit.
- monomelic thienyl reagents of formula (II), or formula (III), or a mixture thereof can be copolymer ized with analogous thienyl monomers lacking fullerene substituents.
- the average degree of substitution (DS) of the polythiophene polymer with fullerene units can be predicted based on the relative proportions of monomer reagents used with and without fullerene groups bonded thereto. For example, as the fuller ene- thiophene bond of a monomeric thienyl unit can be stable to the conditions of polymerization, the average degree of substitution can be directly calculated from the ratio of reagents.
- a fullerene-polythiophene conjugate formed by polymerization or copolymerization of fullerene-substituted thienyl monomeric reagents, optionally with other thienyl monomeric reagents can provide a product wherein the fullerene groups are bonded to the polythiophene backbone via a linker of various lengths and rigidities.
- the linker is an alkyl chain
- the length can be varied from a single carbon up to about 24 carbon atoms total, bearing in mind that the alkyl chain can also contain optional heteroatoms inserted therein, e.g., oxygen, sulfur (thioether, sulfoxide, sulfone), or nitrogen.
- a more rigid linker can be obtained by the presence of groups such as olefmic double bonds, acetylenic triple bonds, aryls, fused bicyclic aryls, and the like, in the linker.
- Unsubstituted alkyl chains are comparatively flexible, and can fold, whereas groups like acetylenic triple bonds are rigid linear groups that cannot fold, forcing at least four carbon atoms per triple bond into a linear
- a phenyl group can add rigidity and can serve to fix a minimum distance between the fullerene group and the polythiophene backbone, as the degrees of freedom are limited. Since it is believed that the spacing between the fullerene group and the polythiophene backbone can influence the efficiency of photo-induced electron transfer therebetween, the inventors herein believe that optimum linkers can be developed without undue experimentation.
- the present invention is also directed to a regioregular conducting polymer composed of an improved regioregular conducting polymer having superior electroconducting properties.
- the improved regioregular conducting polymer is characterized by its monomelic composition, its degree of regioregularity, and its physical properties such as its molecular weight and number average molecular weight, its polydispersity, its conductivity, its purity obtained directly from its preparatory features, as well as other properties.
- the improved regioregular conducting polymer is characterized as well by the process for its preparation.
- the degree of substitution of the polythiophene polymer by the fullerene can vary. Not every thienyl unit of the polythiophene is substituted with a fullerene, as the steric requirements of the C60-fullerene or the even larger C70- fullerene are believed to preclude this high degree of substitution, although it is theoretically possible. In various embodiments, there is on average more than one fullerene per polythiophene molecule, i.e., per polymer chain. Polymers of higher molecular weight, i.e., of a greater number of thienyl repeating units, can bear more fullerene conjugate groups than can shorter-chain forms of the polythiophene.
- 1% to about 10% of the thienyl repeating units of the polythiophene bears a fullerene.
- about 1% to about 5% of the thienyl repeating units of the polythiophene bears a fullerene.
- the fullerene content can be high, such as 50%, or up to 100% in some embodiments.
- the average content of fullerenes in a sample of a polythiophene-fuilerene conjugate of the invention can be determined through the use of standard analytical techniques including elemental analysis, gel permeation chromatography, mass spectrometry, 13 C NMR in solution or in the solid state, and the like.
- a polythiophene-fuilerene of the invention or prepared by a method of the invention, suitable for use in a photovoltaic device, can have a purity of at least about 85%, or at least about 90%, or at least about 95%, or at least about 99%.
- Polythiophene-fullerenes prepared by a method of the invention can be purified following the polymerization step described above, such as by solvent extraction, e.g., with hexane then chloroform or methylene chloride, optionally two or more times in a Sohxlet extractor or similar device.
- compositions of the invention can be formed as films or layers, suitable for use in photovoltaic generation of electrici ty, where the surface area of a light receptor device determines how much light, e.g., sunlight, can be intercepted and consequently sets a limit on the amount of electricity that can be generated by the device, adjusted for the photoefficiency of the photovoltaic device.
- a light receptor device determines how much light, e.g., sunlight
- the invention provides a film comprising a composition of the invention.
- the film can also include other materials, such as binders to increase physical film strength, and such as adjuvant materials for absorbing light and relaying energy from a molecularly excited state to the polythiophene-fuilerene conjugate.
- Film geometry can be adjusted to provide for maximal electrical generation per mass of the inventive composition, which is an economically significant factor in determining the cost of solar electricity. Excessively thick layers of the primary photovoltaic material are economically ineffecient.
- a film of the invention can be prepared by distributing a composition of the invention, optionally combined with binders, adjuvants, and the like, on a supporting surface.
- the supporting surface can include electrically conductive elements to allow collection of the electrical current generated by light exposure.
- a film of the invention can be disposed in a photovoltaic device having a supporting conductor as well as a conductive cover glass, such as ITO (indium titanium oxide) glass, allowing for a device that can generate a voltage potential and support significant flow of electrical current therefrom.
- the invention provides a photovoltaic device incorporating a polythiophene-fullerene conjugate of the invention or prepared by a method of the invention.
- Such photovoltaic devices can exhibit a high photoefficiency relative to other polythiophene-containing organic photovoltaic devices, or relative to other photovoltaic devices in general.
- FIG. 1 shows a block diagram example of a photovoltaic device 100 according to an embodiment of the invention.
- the photovoltaic device 100 includes a first electrode 1 10 and a second electrode 1 12 separated by a polymer 120.
- the polymer 120 includes a donor portion 124 and an acceptor portion 122.
- the donor portion 124 and the acceptor portion 122 are mixed to form bulk heterojunctions that provide short diffusion distances between donor portions 124 and acceptor portions 122.
- a level of microstructural order is present in the mixing of the donor portion 124 and the acceptor portion 122.
- An electronic device 130 is also illustrated, coupled to the photovoltaic device 100 via circuitry 132.
- photons incident upon the photovoltaic device 100 create exitons in the polymer 120.
- the exitons are separated into electrons and holes at interfaces between the donor portions 124 and acceptor portions 122. Electrons then flow through the circuitry 132 to provide current to operate the electronic device 130.
- acceptor portions 122 include fullerene structures as described herein.
- donor portions include polythiophene polymers as described herein.
- FIG 2 shows another block diagram example of a photovoltaic device 200 according to an embodiment of the invention.
- the photovoltaic device 200 includes a first electrode 210 and a second electrode 212.
- An acceptor layer 222 is shown, forming an interface with the first electrode 210
- a donor layer 224 is shown forming an interface with the second electrode 220 and the acceptor layer 222.
- an electronic device 230 is illustrated in Figure 2, coupled to the photovoltaic device 200 via circuitry 232.
- photons incident upon the photovoltaic device 200 create exitons in the donor layer 224. The exitons are separated into electrons and holes at the interface between the donor layer 224 and the acceptor layer 222.
- Electrons then flow through the circuitry 232 to provide current to operate the electronic device 230.
- An example material for the acceptor layer 222 includes fullerene structures as described herein.
- An example material for the donor layer 224 includes polythiophene polymers as described herein.
- a composition of the invention, or a composition prepared by a method of the invention can be a component of a photovoltaic device, such as a solar panel. It is contemplated by the inventor herein that an inventive composition can be used in an art solar panel, such as that described in R. Radbeh, et al, "Nanoscale control of the network morphology of high efficiency polymer fullerene solar cells by the use of high material concentration in the liquid phase", Nanotechnology (2010), 21, 1-8, and references cited therein. The inventor herein believes that the highly intimate, controllable degree of contact between the photo-excited electron-generating polythiophene, and the electron- accepting fullerene, can provide an enhanced photoefficiency in a device such as described in the above document.
- the surface area of contact between electron donor and electron acceptor, being at the molecular level with the conjugates of the invention is necessarily greater than can be achieved using nanoscale control, as nanostructures involve pluralities of individual molecules.
- inventive compositions can be optimized for photoefficiency by variation of the spacing between polythiophene and fullerene, and by the nature of the linker group.
- DMAP 4-(Dimethylaniino)pyridine
- DCC is dicyclohexylcarbodiimide.
- the solution used was 1M in CH 2 Cl 2 . but is also sold in xylenes and l-Methyl-2-pyrroHdone (NMP)
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Abstract
Compositions suitable for manufacture of high-efficiency organic photovoltaic devices, and methods of preparing the compositions, are provided. Polythiophene-fullerene conjugates, wherein a conductive polythiophene polymer, such as a regioregular polythiophene, and a fullerene derivative, are constructed with defined spacing between the electron donor polythiophene and electron acceptor fullerene. Photovoltaic devices containing films including the inventive compositions can provide improved photoefficiencies for solar electrical generation with the flexible, relatively inexpensive, organic photovoltaic materials described herein.
Description
POLYTHIOPHENE-FULLERENE CONJUGATES FOR
PHOTOVOLTAIC CELLS
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims the benefit of priority of U.S. Provisional
Application Serial Number 61/446,234, filed February 24, 2011, the disclosure of which is incorporated by reference herein in its entirety.
BACKGROUND
Photovoltaic cells using organic materials, rather than mono-crystalline silicon, as the light-absorbing, electron-generating substrate offer the promise of low-cost, possibly flexible, solar panels for electrical generation, such as for residences, consumer electronic devices, remote location electrical sources, and the like. Mono-crystalline silicon and other inorganic photovoltaic materials can be expensive and of low efficiency, as well as presenting handling challenges due to unfavorable physical properties. Photovoltaic devices based on organic materials may circumvent some of these issues and make solar electricity an economic reality.
Polythiophene polymers are known to be effective electron donors in organic photovoltaic cells, wherein photo-excited electrons are accepted by materials having an effective electron affinity. See, for example: T. Akikyama et al., "Solid-State Solar Cells Consisting of Poly thiophene- Porphyrin Composite Films", Jpn. J. Appl. Phys. (2005), 44 2799-2802; J. Nakamura, et al., "The Photovoltaic Mechanism of a Polythiophene/Perylene Pigment Two-Layer Solar Cell", Bulletin ofthe Chemical Society of Japan (2004), 77(12) 2185-2188; R. Radbeh, et al., "Nanoscale control of the network morphology of high efficiency polymer fullerene solar cells by the use ofhigh material concentration in the liquid phase", Nanotechnology (2010), 21, 1-8; B. Fan, et al.,
"Polythiophene/fullerene bulk heterojunction solar cell fabricated via electrochemical co-deposition", Solar Energy Materials and Solar Cells (2006), 90(20), 3547-3556; all of which, and references cited therein, are incorporated by reference herein.
A polythiophene bearing a single fullerene as a polymer-terminating group has been prepared; see J. Lee, et al., "Synthesis of C60-end capped P3HT
and its application for high performance of P3HT/PCBM bulk heteroj unction solar cells", J. Mater. Chem. (2010), 20, 3287-3294.
In Radbeh, et al., it is stated that maximization of the interfacial area of the donor and acceptor components of an organic photovoltaic cell is desirable to enhance efficiency of electrical generation, and the use of interpenetrating nanoscale networks of a polythiophene component and a fullerene component is discussed.
Polythiophenes are a known class of conductive polymer that are suitable as electron donors in organic photovoltaic cells. The polythiophene can be a regioregular polythiophene, such as an H-T 2,5-polythiophene, such as can be prepared according to U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/031 1879 by the inventor herein.
SUMMARY
The present invention is directed to compositions for use in organic photovoltaic cells, such as those wherein polythiophene / fullerene
interpenetirating networks have previously been used, and to methods of preparation of the composition; to electrically active films comprising the compositions; to photovoltaic cells or devices in which the inventive compositions are used, and to methods of preparing such photovoltaic cells.
In various embodiments, the invention provides a composition for photovoltaic electrical generation, comprising a polythiophene polymer having thienyl repeating units, wherein at least some of the thienyl repeating units not disposed at a polymer chain terminus are covalently or ionically bonded via respective linkers to respective fullerene groups. Fullerene groups are disposed along the backbone of the polythiophene polymeric chain, and multiple fullerene groups can be covalently or ionically attached to a single polymer molecule. Substantially every thienyl repeating unit can bear a fullerene group bonded thereto, or lower proportions of the thienyl repeating units can bear fullerenes, which can be randomly distributed along the polymer chain, or can be present in blocks of the polymer chain.
In various embodiments, the invention provides a film comprising any of the compositions of the invention. The electrically active film can be suitable
for assembly into arrays of photovoltaic generation cells or units for manufacture of a solar panel using organic materials.
In various embodiments, the invention provides a method of preparing a composition of the invention, comprising contacting a polythiophene polymer bearing a linker precursor group and a fullerene suitable to react with the linker precursor group to form either a covalent or an ionic bond.
In other embodiments, the invention provides a method of preparing a composition of the invention, comprising polymerizing a fullerene-substituted 2,5 -dihalothiophene and, optionally, copolymerizing a 2,5-dihalothiophene that does not bear a fullerene group, in the presence of a metal catalyst.
In vari ous embodiments, the invention provides a method of preparing a film comprising applying a composition made by a method of the invention to a surface, optionally in solution followed by evaporation of the solvent.
In various embodiments, the invention provides a photovoltaic device comprising the composition or film of the invention, of a composition or film prepared by a method of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows an example of a photovoltaic device according to an embodiment of the invention.
FIG. 2 shows another example of a photovoltaic device according to an embodiment of the invention.
DETAILED DESCRIPTION
Definitions
A "fullerene", as the term is used herein refers to the family of spheroidal allomorphs of carbon and derivatives thereof. Accordingly, C60 and C61 fullerenes and derivatives can include
fullerene
as well as C70- and C71 -fullerenes and related species. Some examples include:
Z = leaving group = PCByl-LG (e.g., mesylate, etc.)
The structure shown above labeled as C60- fullerene is termed an
''underivatized fullerene", whereas the C61 -fullerene compounds are
"derivatized Mlerenes" or "fullerene derivatives" as the terms are used herein. For example, a C61 -fullerene can be prepared by reaction of a carbene precursor reagent and an underivatized fullerene wherein the carbene inserts into a fullerene double bond to yield a cyclopropanyl group which can bear substituents on the non-bridgehead carbon atom such as in the case of PCBA. Various carbene-generating or carbene precursor reagents include diazo compounds, azides, chlorocarbene reagents (e.g, from dehydrohalogenation of dichloroalkyl groups), Fischer carbene reagents (carbene-metal complexes) and the like. See, for example, N. Bespalova, "Cyclopropanation of
Buckminsterfullerene by Olefin Metathesis Reaction", Russ. Chem. Bull. (1996), 45(5), 1255-1256, and references cited therein. The structure above labeled C61 -fullerene is an unsubstituted C61 -fullerene, whereas PCBA and the like are substituted C61 -fullerenes.The term "fullerene" as used herein also encompasses analogous C70- and C71 -fullerenes, both underivatized and derivatized, analogously to the C60- and C61 -fullerenes. A compound such as PCBA, or any fullerene derivative incorporating a carboxylic acid group is referred to as a "fullerene carboxylic acid; similarly a fullerene derivative incorporating a carboxylic ester group such as PCBM is referred to as a "fullerene carboxylic ester", a fullerene derivative incorporating a reactive hydroxyl group is referred to as a "fullerene carbinol", a fullerene derivative incorporating an aldehyde
group is referred to as a "fullerene carboxaldehyde", a fullerene derivative incorporating an amino group is referred to as a "fullerene amine", and so forth.
A "cationic fullerene" or "cationic fullerene derivative" as the terms are used herein refer to a fullerene hearing a positive charge at an operative pH; the positive charge can be permanent as in the case of a quaternary ammonium fullerene, or can be pH-dependent as in the case of an amino fullerene. An example of a cationic fullerene is the species shown below:
See, for example, R. Bullard-Dillard, et al., "Tissue Sites of Uptake of 14C- labeled C60" (1996), Bioorg. Chem., 24, 376, incorporated by reference herein. Another example of a cationic fullerene is a choline ester of PCB A or a choline ether ofPCByl-OH:
A choline or other quaternary ester (structure(A) above), or a choline ether (structure (B) above), can be prepared by reaction of choline with, respectively, an activated ester of PCBA, or an activated carbinol derived from PCBA by, for example, diborane reduction, followed by activation for nucleophilic displacement, for example by formation of a triflate ester, followed by reaction with choline. Other C61 -fullerenes can likewise be suitably derivatized with cationic groups such as quaternary ammonium ion bearing groups, as are known in the art and can be prepared by art methods.
An "anionic fullerene" or "anionic fullerene derivative" as the term is used herein refers to a fullerene bearing a negative electrical charge at an operative pll; for example the carboxylate form of PCBA is an anionic fullerene within the meaning herein; a fullerene alkyl sulfonate derivative is another example of an anionic fullerene.
The depictions herein of C60-fullerenes, to avoid confusion, do not show the bonds that are present on the rear face of the molecule as shown, but it is understood that fullerenes are hollow and have the bond pattern as shown repeated on the rear face, such that fullerenes are roughly spherical or spheroidal. An alternati ve depiction of a C60-fullerene showing the bonding on the rear face of the molecule is as shown below.
In this depiction, bonds on the rear face are shown in grey tone.
It is recognized that the butyl or butanoyl chains of PCBA and its esters or carbinol derivatives or other derivatives can be replaced with linking chains of various lengths. By variation of such linking chains, the spacing between the polythiophene backbone and the fullerene unit can be systematically varied. It is believed that differing linker chain lengths can result in differing efficiencies of electron transfer from polythiophene to fullerene under illumination.
Further fullerene derivatives that can be incorporated into a
polythiophene-fullerene conjugate of the invention can have other suitable modifications to the core spherical/spheroidal fullerene structure. Any such derivative that bears a functional group that can be coupled, either covalently or
ionically, with a linker precursor group on a polythiophene polymer background can be used. Carbene-insertion reaction products of fullerenes and carbene- generating reagents, such as diazo compounds and the like, can provide a range of groups other than the phenyl, carboxyalkyl cyclopropanyl insertion product of PCBA. Furthermore, although the derivative shown in mono-substituted with a cyclopropanyl ring, fullerene derivatives within the meaning herein can be di- substituted, or more, provided that the substitutions of the fullerene core do not destroy the electron-accepting properties of the fullerene system necessary for operation in a photovoltaic generation device.
A "polythiophene" or "polythiophene polymer" as the terms are used herein refer to polymers wherein the repeating unit is a thiophene, often termed a thienyl group or unit, which is coupled directly to other thiophene units such that the polymer contains a conjugated electronic system. Some such conjugated polythiophene polymers are known to be electrically conductive.
An example of a 2,5 -polythiophene is shown; the 3- and 4-positions of each thiophene ring can be substituted. Chain terminating groups can be hydrogen, halogen, alkyl, or other monovalent groups, depending upon method of synthesis. See, for example, U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/031 1879 by the inventor herein.
Degree of polymerization values can run from oligomeric lengths (e.g., n of about 8 or 9) up through multiple thousands, corresponding to polymer molecular weights (weight average molecular weights) from about 1,000 (DP ~ 10) to at least about 200,000 (DP ~ 2,000) and more. Polythiophenes can also be 2,4- or 3 ,4-polythiophenes, as defined by the positions of bonding on each thiophene ring, or can be random mix tures. The point of attachment of the fullerene is at a carbon atom not involved in the thienyl-thienyl bonding of the polymer backbone, e.g., at a 3- or 5-position for a 2,4-polythiophene, or at a 2- or a 5- position for a 3 ,4-polythiophene. Regioregular polythiophenes are polymeric form wherein the positions of bonding are uniform for each repeating unit. An example of a regioregular 2,5-polythiophene is shown below, wherein each star indicates a continuing polythiophene chain, each with a terminal group at the respective end of the polymeric chain of the molecule.
(a regioregular 2,5 -polythiophene) Each thiophene unit can be substituted, e.g., a regioregular 2,5- polythiophene can bear a substituent on the 3 -position, the 4-position, or both, of each thiophene ring repeating unit. For every pair of thiophene repeating unit, the dimeric unit comprising the pair of thiophenes can be coupled head-to-tail (TIT), head-to-head (HH), or tail-to-tail(TT), depending on the distribution of the substituents on the di-thiophene unit. For a regioregular 2,5-polythiophene, when 3-substituent and 4-substituent aire identical, the forms are degenerate (identical), but for a regioregular 3-suhstituted-2,5-polythiophene, the isomeric forms of each di-thiophene unit can be as shown below.
wherein a star indicates a continuing polymer chain with a terminus.
Any polythiophene polymer comprising mono-substituted thiophene repeating units or di-substituted thiophene repeating units substituted with two different groups, can include a mixture of these three isomeric dimer forms. A fully regioregular HT polythiophene, however, includes only or at least predominantly the HT form; polythiophenes containing HH dimers necessarily also contain TT or HT dimers, or both. Polythiophene polymers well suited for formation of the covalent fullerene conjugates as described herein and their use
in photovoltaic cells are regioregular HΤ- 2,5 -poly thiphenes, comprising monosubstituted thiophene repeating units, of formula
, wherein the star (*) indicates a continuing polythiophene chain, which can be of the same structural type, wherein each chain bears a respective terminal atom or group. See, for example, U.S. Pat. No. 7572880, and U.S. published application Nos. 2010/0004423 and 2010/0311879 by the inventor herein.
Polythiophene-fullerene covalent conjugates, as the term is used herein, refers to polythiophenes wherein fuller ene units are covalently or ionically coupled thereto via a thiophene substituent, i.e., are not themselves incorporated between thiophene units in the polymeric chain. For example, in the case of a regioregular HT-monosubstituted-2,5-poiythiophene as shown above, fullerene units are covalently coupled to the polymer backbone via the X groups, as discussed below. Each X group need not bear a fullerene unit, although some proportion of X groups is bonded to a fullerene unit. The degree of substitution of the polythiophene backbone with fullerene units can range from 1 in the case of an HT-monosubstituted-2,5-polythiophene wherein every thienyl unit bears a fullerene, down to 0.01 or less, wherein one or fewer of every hundred thienyl units, on average, bears a fullerene.
A "covalent conjugate" as the term is used herein refers to a molecular species in which the polythiophene polymer chain and the fullerene are bonded by covalent organic bonds, such as single bonds or double bonds. Covalent conjugates can be formed by any appropriate bond-forming technique known in the art of organic synthesis, provided suitable precursors having reactive groups on both the polythiophene and the fullerene can be obtained. For instance, covalent conjugates of the invention can be prepared by condensation of a carboxylic acid or a derivative group on either the polythiophene or the fullerene with a respective alcohol or amino group on the reaction partner fullerene or polythiophene, such than an ester or an amide bond is formed in making the covalent conjugate. Or, an alkylation reaction involving a nucleophile and an
electrophile can be used. Alternatively, a Wittig-type reaction can be carried out between an aldehyde derivative of either the polythiophene or the fullerene with a respective phosphonium ylide formed from the fullerene or the polythiophene. Linkers can include amine, amide, ester, anhydride, and other linkages that can be formed from appropriate precursors under conditions as are known in the art of organic synthesis. When it is stated that a thienyl repeating unit "bears" or "is covalently bonded to" a fullerene, what is meant is that the particular thienyl repeating unit is the repeating unit to which the fullerene is directly (via the linker) or primarily attached, although it is understood to also be bonded to other thienyl repeating units via the thieny l-thienyl bonds of the polymer.
An "ionic conjugate" as the term is used herein refers to a molecular entity wherein an electrically charged fullerene derivative and a polythiophene bearing a suitable electrically charged group of opposite polarity are associated via an ionic interaction. For example, a cationic fullerene derivative can form an ionic conjugate with an anionic polythiophene polymer by ionic bond formation between the anionic and cationic groups. For example, an anionic
polythiophene, such as a polythiophene substituted with an alkylcarboxylate substituent, can form an ionic conjugate with a cationic fullerene derivative, such as described above. Or, an anionic fullerene derivative such as a PCBA carboxylate anion can form an ionic conjugate with a cationic polythiophene derivative, such as a choline ester of a alkylcarboxylate substituted
polythiophene, or a polythiophene substituted with a quaternary ammonium group, such as can be formed be reaction of a polythiophene substituted with an alkyl group bearing a leaving group such as halo or a sulfonate ester, and a trialkylamine.
A "linker" or "linker group" as the terms used herein refers to an organic moiety covalently bonded to one or more thiophene rings of the polythiophene polymer, to which the fullerene (including a fullerene derivative) is itself covalently or ionically bonded. The linker can be any suitable arrangement of atoms that serves to bond the fullerene group, either covalently or ionically, to the polythiophene backbone, but can include alkylene, alkenylene, or alkynylene chains, optionally additionally comprising therein oxygen, nitrogen, and sulfur atoms, and can include functional groups in the chain such as ethers, esters, amides, ureas, urethanes, anhydrides and other similar groups. By an "alkylene"
chain is meant an at least bifunctional alkyl group such as methylene, ethylene, etc., of formula -(0¾)η-. An "alkenylene" linker is an alkylene linker specifically incorporating at least one double bond (unsaturation). And
"alkynylene" linker is an alkylene linker incorporating at least one triple bond. Any of these linkers can further include addition functional groups, and can include heteroatoms, as discussed above. As used herein in reference to a linker, an "alkyl" linker comprises an "alkylene", an "alkenyl" linker comprises an "alkenylene", and an "alkynyl" linker comprises an "alkynylene"
A linker can be linear, or a linker can be branched, can include cyclic moieties including cycloalkyl, heterocyclyl, aryl and heteroaryl groups, or both. A linker can be formed in the process of coupling a fuller ene to a polythiophene, such as by the reaction of a suitably derivatized fullerene with a suitably derivatized polythiophene, e.g., a polythiophene bearing a "linker precursor group", with formation of a new covalent bond. As the term is used herein, a "linker precursor group" refers to a substituent on the polythiophene polymer backbone, that can undergo reaction with a fullerene derivative to yield a fullerene group covalently or ionically linked to the polythiophene polymer backbone via a linker.
For example, a fullerene derivative comprising a carboxylic acid group can be coupled with a polythiophene bearing an amino, such as an aminoalkyl, group, to form a linker comprising an amide bond. In this example, the aminoalkyl group on the polythiophene can be viewed as the linker precursor group. Alternatively, a fullerene derivative comprising a carboxylate anion can be coupled with a polythiophene bearing a cationic group, to form a linker comprising an ammonium salt of the carboxylic acid group. Or, a linker can be formed by the creation of a carbon-carbon single bond, such as by a C- alkylation reaction, e.g., alkylation of an enolate with an alkyl halide, alkyl sulfonate ester, or other alkyl bearing a leaving group, or by, e.g., formation of an organometallic reagent such as a Grignard or organolithium reaction and reaction with a suitable group such as an aldehyde, ketone, or ester. A linker can also be formed with creation of a new carbon-carbon double bond, such as by a Wittig type reaction of a phosphonium ylide with an aldehyde or ketone, or by other similar reactions such as a Horner- Wadsworth-Emmons reaction of a phosphonate anion with a carbonyl group, etc.
While every thiophene (thienyl) repeating unit in the polythiophene polymer can bear a linker precursor group, in a fullerene-polythiophene conjugate of the invention, not every linker precursor group has reacted with a Mlerene derivative to provide a covalently or ionically coupled linker-fullerene substituent on the polythiophene. In various embodiments, only about 1%, or only about 1-5%, or only about 1-10%, of the thienyl repeating units, bear a linked fullerene derivative via a linker; a majority of thienyl repeating units can bear their respective linker precursor groups or derivatives thereof, unreacted with a fullerene derivative, while a minority of the thienyl repeating groups actually bear the covalently linker fullerene derivative bonded thereto. In other embodiments, up to 50%, or more, of the thienyl units can bear a fullerene group.
In various embodiments, a thienyl monomer unit bearing a fullerene bonded thereto can be polymerized using methods developed by the inventor herein to provide a fully fullerene-substituted polythiophene. Or, a thienyl unit bearing a fullerene bonded thereto can be copolymerized with other thienyl units not bearing fullerene units to prepare partly fullerene-substituted polythiophene.
The spacing between the polythiophene backbone and the pendant fullerene groups can have an effect on the efficiency of a photovoltaic device formed of the material. The length of the linker, and the rigidity of the linker, can serve to define an average separation between the electron-accepting fullerene group and the electron-donating polythiophene backbone.
As the term is used herein, a "film" refers to a self-supporting or freestanding fil that shows mechanical stability and flexibility, as well as to a coating or layer on a supporting substrate or between two substrates.
A "conjugate" or a "covalent conjugate" as the terms are used herein refer to two molecular entities that are conjoined by covalent or ionic chemical bonds, i.e., not just by non-bonding association or complexation. An example of a covalent bond is a carbon-carbon bond. An example of an ionic bond is a salt bond.
As used in the specification and the appended claims, the singular forms "a," "an" and "the" include plural referents unless the context clearly dictates otherwise.
The term "about" as used herein, when referring to a numerical value or range, allows for a degree of variability in the value or range, for example, within 10%, or within 5% of a stated value or of a stated limit of a range.
All percent compositions are given as weight-percentages, unless otherwise stated.
All average molecular weights of polymers are weight-average molecular weights, unless otherwise specified.
"DP" or "degree of polymerization" refers to the number of repeating units in a polymer molecule; for a polythiophene, the individual molecular weight of a thienyl unit, about 100 daltons, provides that a DP of 100 corresponds to a polymer molecular weight of about 10,000 daltons.
"DS" or "degree of substitution" refers to the average number of repeating units in a polymer chain bearing a substituent. For example, a polytbiophene-fullerene conjugate having a DS = 1 implies that substantially every thienyl unit, on average, bears a single fullerene.
"Substantially" as the term is used herein means completely or almost completely; for example, a composition that is "substantially free" of a component either has none of the component or contains such a trace amount that any relevant functional property of the composition is unaffected by the presence of the trace amount, or a compound is "substantially pure" is th ere are only negligible traces of impurities present.
By "chemically feasible" is meant a bonding arrangement or a compound where the generally understood rules of organic structure are not violated; for example a structure within a definition of a claim that would contain in certain situations a pentavalent carbon atom that would not exist in nature would be understood to not be within the claim. The structures disclosed herein, in all of their embodiments are intended to include only "chemically feasible" structures, and any recited structures that are not chemically feasible, for example in a structure shown with variable atoms or groups, are not intended to be disclosed or claimed herein.
When a substituent is specified to be an atom or atoms of specified identity, "or a bond", a configuration is referred to when the substituent is "a bond" that the groups that are immediately adjacent to the specified substituent
are directly connected to each other in a chemically feasible bonding
configuration.
All chiral, diastereomeric, racemic forms of a structure are intended, unless a particular stereochemistry or isomeric form is specifically indicated. Compounds used in the present invention can include enriched or resolved optical isomers at any or all asymmetric atoms as are apparent from the depictions, at any degree of enrichment. Both racemic and diastereomeric mixtures, as well as the individual optical isomers can be isolated or synthesized so as to be substantially free of their enantiomeric or diastereomeric partners, and these are all within the scope of the invention.
In general, "substituted" refers to an organic group as defined herein in which one or more bonds to a hydrogen atom contained therein are replaced by one or more bonds to a non-hydrogen atom such as, but not limited to, a halogen (i.e., F, CI, Br, and I); an oxygen atom in groups such as hydroxyl groups, alkoxy groups, aryloxy groups, aralkyloxy groups, oxo(carbonyl) groups, carboxyl groups including carboxylic acids, carboxylates, and carboxylate esters; a sulfur atom in groups such as thiol groups, alkyl and aryl sulfide groups, sulfoxide groups, sulfone groups, sulfonyl groups, and sulfonamide groups; a nitrogen atom in groups such as amines, hydroxylamines, nitriles, nitro groups, N-oxides, hydrazides, azides, and enamines; and other heteroatoms in various other groups. Non-limiting examples of substituents J that can be bonded to a substituted carbon (or other) atom include F, CI, Br, I, OR', OC(O)N(R')2, CN, NO, N02, ON02, azido, CF3, OCF3, R', O (oxo), S (thiono), C(O), S(O), methylenedioxy, ethylenedioxy, N(R')2, SR', SOR', S02R, S02N(R')2, S03R', C(O)R', C(O)C(O)R', C(O)CH2C(O)R', C(S)R, C(O)OR, OC(O)R, C(O)N(R')2, OC(O)N(R')2, C(S)N(R')2, (CH2)0-2N(R,)C(O)R', (CH2)0-2N(R')N(R')2,
N(R')N(R')C(Q)R', N(R')N(R,)C(O)OR', N(R')N(R')CON(R)2, N(R')SO2R', N(R')S02N(R')2, N(R')C(O)OR', N(R')C(O)R', N(R')C(S)R!, N(R')C(O)N(R')2, N(R')C(S)N(R')¾ N(COR')COR', N(OR')R', C(=NH)N(R')2, C(O)N(OR')R, or C(=NOR')R' wherein R' can be hydrogen or a carbon-based moiety, and wherein the carbon-based moiety can itself be further substituted; for example, wherein R' can be hydrogen, alkyl, acyl, cycloalkyl, aryl, aralkyl, heterocyclyl, heteroaryl, or heteroarylalkyl, wherein any alkyl, acyl, cycloalkyl, aryl, aralkyl, heterocyclyl, heteroaryl, or heteroarylalkyl or R' can be independently mono- or
multi-substituted with J; or wherein two R' groups bonded to a nitrogen atom or to adjacent nitrogen atoms can together with the nitrogen atom or atoms form a heterocyclyl, which can be mono- or independently multi-substituted with J.
When a substituent is monovalent, such as, for example, F or CI, it is bonded to the atom it is substituting by a single bond. When a substituent is more than monovalent, such as O, which is divalent, it can be bonded to the atom it is substituting by more than one bond, i.e., a divalent substituent is bonded by a double bond; for example, a C substituted with O forms a carbonyl group, C=O, which can also be written as "CO", "C(O)", or "C(=O)", wherein the C and the O are double bonded. When a carbon atom is substituted with a double-bonded oxygen (=O) group, the oxygen substituent is termed an "oxo" group. When a divalent substituent such as NR is double-bonded to a carbon atom, the resulting C(=NR) group is termed an "imino" group. When a divalent substituent such as S is double-bonded to a carbon atom, the results C(=S) group is termed a "thiocarbonyl" group.
Alternatively, a divalent substituent such as O, S, C(O), S(O), or S(O)2 can be connected by two single bonds to two different carbon atoms. For example, O, a divalent substituent, can be bonded to each of two adjacent carbon atoms to provide an epoxide group, or the O can form a bridging ether group, termed an "oxy" group, between adjacent or non-adjacent carbon atoms, for example bridging the 1 ,4- carbons of a cyclohexyl group to form a [2.2.1]- oxabicyclo system. Further, any substituent can be bonded to a carbon or other atom by a linker, such as (CH2)n or (CR'2)n wherein n is 1, 2, 3, or more, and each R' is independently selected.
C(O) and S(O)2 groups can also be bound to one or two heteroatoms, such as nitrogen or oxygen, rather than to a carbon atom. For example, when a C(O) group is bound to one carbon and one nitrogen atom, the resulting group is called an "amide" or "carboxamide." When a C(O) group is bound to two nitrogen atoms, the functional group is termed a "urea." When a C(O) is bonded to one oxygen and one nitrogen atom, the resulting group is termed a
"carbamate" or "urethane." When a S(O)2 group is bound to one carbon and one nitrogen atom, the resulting unit is termed a "sulfonamide." When a S(O)2 group is bound to two nitrogen atoms, the resulting unit is termed a "sulfamate."
Substituted alkyl, alkenyl, alkynyl, cycloalkyl, and cycloalkenyl groups as well as other substituted groups also include groups in which one or more bonds to a hydrogen atom are replaced by one or more bonds, including double or triple bonds, to a carbon atom, or to a heteroatom such as, but not limited to, oxygen in carbonyl (oxo), carboxyl, ester, amide, imide, urethane, and urea groups; and nitrogen in imines, hydroxyimines, oximes, hydrazones, amidmes, guanidines, and nitrites.
Substituted ring groups such as substituted cycloalkyl, aryl, heterocyclyl and heteroaryl groups also include rings and fused ring systems in which a bond to a hydrogen atom is replaced with a bond to a carbon atom. Therefore, substituted cycloalkyl, aryl, heterocyclyl and heteroaryl groups can also be substituted with alkyl, alkenyl, and alkynyl groups as defined herein.
By a "ring system" as the term is used herein is meant a moiety comprising one, two, three or more rings, which can be substituted with non-ring groups or with other ring systems, or both, which can be fully saturated, partially unsaturated, fully unsaturated, or aromatic, and when the ring system includes more than a single ring, the rings can be fused, bridging, or spirocyclic. By "spirocyclic" is meant the class of structures wherein two rings are fused at a single tetrahedral carbon atom, as is well known in the art.
As to any of the groups described herein, which contain one or more substituents, it is understood, of course, that such groups do not contain any substitution or substitution patterns which are sterically impractical and/or synthetically non-feasible. In addition, the compounds of this disclosed subject matter include all stereochemical isom ers arising from th e substituti on of these compounds.
Selected substituents within the compounds described herein are present to a recursive degree. In this context, "recursive substituent" means that a substituent may recite another instance of itself or of another substituent that i tself recites the first substi tuent. Because of the recursive nature of such substituents, theoretically, a large number may be present in any given claim. One of ordinary skill in the art of medicinal chemistry and organic chemistry understands that the total number of such substituents is reasonably limited by the desired properties of the compound intended. Such properties include, by way of example and not limitation, physical properties such as molecular weight,
solubility or log P, application properties such as acti vity against the intended target, and practical properties such as ease of synthesis.
Recursive substituents are an intended aspect of the disclosed subject matter. One of ordinary skill in the art of medicinal and organic chemistry understands the versatility of such substituents. To the degree that recursive substituents are present in a claim of the disclosed subject matter, the total number should be determined as set forth above.
Alkyl groups include straight chain and branched alkyl groups and cycloalkyl groups having from 1 to about 20 carbon atoms, and typically from 1 to 12 carbons or, in some embodiments, from 1 to 8 carbon atoms. Examples of straight chain alkyl groups include those with from 1 to 8 carbon atoms such as methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, and n-octyl groups. Examples of branched alkyl groups include, but are not limited to, isopropyl, iso-butyl, sec-butyl, t-butyl, neopentyl, isopentyl, and 2,2-dimethylpropyl groups. As used herein, the term "alkyl" encompasses n-alkyl, isoalkyl, and anteisoalkyl groups as well as other branched chain forms of alkyl.
Representative substituted alkyl groups can be substituted one or more times with any of the groups listed above, for example, amino, hydroxy, cyano, carboxy, nitro, thio, alkoxy, and halogen groups.
Cycloalkyl groups are cyclic alkyl groups such as, but not limited to, cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl groups. In some embodiments, the cycloalkyl group can have 3 to about 8-12 ring members, whereas in other embodiments the number of ring carbon atoms range from 3 to 4, 5, 6, or 7. Cycloalkyl groups further include polycyclic cycloalkyl groups such as, but not limited to, norbornyl, adamantyl, bornyl, camphenyl, isocamphenyl, and carenyl groups, and fused rings such as, but not limited to, decalinyl, and the like. Cycloalkyl groups also include rings that are substituted with straight or branched chain alkyl groups as defined above.
Representative substituted cycloalkyl groups can be mono-substituted or substituted more than once, such as, but not limited to, 2,2-, 2,3-, 2,4- 2,5- or 2,6-disubstituted cyclohexyl groups or mono-, di- or tri-substituted norbornyl or cycloheptyl groups, which can be substituted with, for example, amino, hydroxy, cyano, carboxy, nitro, thio, alkoxy, and halogen groups. The term
"cycloalkenyl" alone or in combination denotes a cyclic alkenyl group.
The terms "carbocyclic," "carbocyclyl," and "carbocycle" denote a ring structure wherein the atoms of the ring are carbon, such as a cycloalkyl group or an aryl group. In some embodiments, the carbocycle has 3 to 8 ring members, whereas in other embodiments the number of ring carbon atoms is 4, 5, 6, or 7. Unless specifically indicated to the contrary, the carbocyclic ring can be substituted with as many as N-l substituents wherein N is the size of the carbocyclic ring with, for example, alkyl, alkenyl, alkynyl, amino, aryl, hydroxy, cyano, carboxy, heteroaryl, heterocyclyl, nitro, thio, alkoxy, and halogen groups, or other groups as are listed above. A carbocyclyl ring can be a cycloalkyl ring, a cycloalkenyl ring, or an aryl ring. A carbocyclyl can be monocyclic or polycyclic, and if polycyclic each ring can be independently be a cycloalkyl ring, a cycloalkenyl ring, or an aryl ring.
(Cycloalkyl)alkyl groups, also denoted cycloalkylalkyl, are alkyl groups as defined above in which a hydrogen or carbon bond of the alkyl group is replaced with a bond to a cycloalkyl group as defined above.
Alkenyl groups include straight and branched chain and cyclic alkyl groups as defined above, except that at least one double bond exists between two carbon atoms. Thus, alkenyl groups have from 2 to about 20 carbon atoms, and typically from 2 to 12 carbons or, in some embodiments, from 2 to 8 carbon atoms. Examples include, but are not limited to vinyl, -CH=CH(CH3),
-CH=C(CH3)2, -C(CH3)=CH2, -C(CH3)=CH(CH3), -C(CH2CH3)=CH2, cyclohexenyl, cyclopentenyl, cyclohexadienyl, butadienyl, pentadienyl, and hexadienyl among others.
Cycloalkenyl groups include cycloalkyl groups having at least one double bond between 2 carbons. Thus for example, cycloalkenyl groups include but are not limited to cyclohexenyl, cyclopentenyl, and cyclohexadienyl groups. Cycloalkenyl groups can have from 3 to about 8-12 ring members, whereas in other embodiments the number of ring carbon atoms range from 3 to 5, 6, or 7. Cycloalkyl groups further include polycyclic cycloalkyl groups such as, but not limited to, norbornyl, adamantyl, bornyl, camphenyl, isocamphenyl, and carenyl groups, and fused rings such as, but not limited to, decalinyl, and the like, provided they include at least one double bond within a ring. Cycloalkenyl groups also include rings that are substituted with straight or branched chain alkyl groups as defined above.
(Cycloalkenyl)alkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of the alkyl group is replaced with a bond to a cycloalkenyl group as defined above.
Alkynyl groups include straight and branched chain alkyl groups, except that at least one triple bond exists between two carbon atoms. Thus, alkynyl groups have from 2 to about 20 carbon atoms, and typically from 2 to 12 carbons or, in some embodiments, from 2 to 8 carbon atoms. Examples include, but are not limited to -C=CH, -C=C(CH3), -C=C(CH2CH3), -CH2C=CH,
-CH2OC(CH3), and -CH2C=C(CH2CH3) among others.
The term "heteroalkyl" by itself or in combination with another term means, unless otherwise stated, a stable straight or branched chain alkyl group consisting of the stated number of carbon atoms and one or two heteroatoms selected from the group consisting of O, N, and S, and wherein the nitrogen and sulfur atoms may be optionally oxidized and the nitrogen heteroatom may be optionally quaternized. The heteroatom(s) may be placed at any position of the heteroalkyl group, including between the rest of the heteroalkyl group and the fragment to which it is attached, as well as attached to the most distal carbon atom in the heteroalkyl group. Examples include: -0-CH2-CH2-CH3,
-CH2-CH2CH2-OH, -CH2-CH2-NH-CH3, -CH2-S-CH2-CH3,
-CH2CH2-S(=O)-CH3, and -CH2CH2-0-CH2CH2-0-CH3. Up to two heteroatoms may be consecutive, such as, for example, -CII2-NH-OCII3, or -- CH2-CH2-S-S-CH3.
A "cycloheteroalkyl" ring is a cycloalkyl ring containing at least one heteroatom. A cycloheteroalkyl ring can also be termed a "heterocyclyl," described below.
The term "heteroalkenyl" by itself or in combination with another term means, unless otherwise stated, a stable straight or branched chain
monounsaturated or di-unsaturated hydrocarbon group consisting of the stated number of carbon atoms and one or two heteroatoms selected from the group consisting of O, N, and S, and wherein the nitrogen and sulfur atoms may optionally be oxidized and the nitrogen heteroatom may optionally be quaternized. Up to two heteroatoms may be placed consecutively. Examples include -CH=CH-0-CH3, -CH=CH-CH,-OH, -CH2-CH=N-OCH3,
-CH=CH-N(CH3)-CH3, -CH2-CH=CH-CH2-SH, and and -CH=CH-0-CH2CH2-
Aryl groups are cyclic aromatic hydrocarbons that do not contain heteroatoms in the ring. Thus aryl groups include, but are not limited to, phenyl, azulenyl, heptalenyl, biphenyl, indacenyl, fluorenyl, phenanthrenyl, triphenylenyl, pyrenyl, naphthacenyl, chrysenyl, biphenylenyl, anthracenyl, and naphthyl groups. In some embodiments, aryl groups contain about 6 to about 14 carbons in the ring portions of the groups. Aryl groups can be unsubstituted or substituted, as defined above. Representative substituted aryl groups can be mono-substituted or substituted more than once, such as, but not limited to, 2-, 3-, 4-, 5-, or 6-substituted phenyl or 2-8 substituted naphthyl groups, which can be substituted with carbon or non-carbon groups such as those listed above.
Aralkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of an alkyl group is replaced with a bond to an aryl group as defined above. Representative aralkyl groups include benzyl and phenylethyl groups and fused (cycloalkylaryl)alkyl groups such as 4-ethyl-indanyl.
Aralkenyl group are alkenyl groups as defined above in which a hydrogen or carbon bond of an alkyl group is replaced with a bond to an aryl group as defined above.
Heterocyclyl groups or the term "heterocyclyl" includes aromatic and non-aromatic ring compounds containing 3 or more ring members, of which, one or more is a heteroatom such as, but not limited to, N, O, and S. Thus a heterocyclyl can be a cycloheteroalkyl, or a heteroaryl, or if polycyclic, any combination thereof. In some embodiments, heterocyclyl groups include 3 to about 20 ring members, whereas other such groups have 3 to about 15 ring members. A heterocyclyl group designated as a C2-heterocyclyl can be a 5 -ring with two carbon atoms and three heteroatoms, a 6-ring wi th two carbon atoms and four heteroatoms and so forth. Likewise a C4-heterocyclyl can be a 5 -ring with one heteroatom, a 6-ring with two heteroatoms, and so forth. The number of carbon atoms plus the number of heteroatoms sums up to equal the total number of ring atoms. A heterocyclyl ring can also include one or more double bonds. A heteroaryl ring is an embodiment of a heterocyclyl group. The phrase "heterocyclyl group" includes fused ring species including those comprising fused aromatic and non-aromatic groups. For example, a dioxolanyl ring and a benzdioxolanyl ring system (methylenedioxyphenyl ring system) are both heterocyclyl groups within the meaning herein. The phrase also includes
polycyclic ring systems containing a heteroatom such as, but not limited to, quinuclidyl. Heterocyclyl groups can be unsubstituted, or can be substituted as discussed above. Heterocyclyl groups include, but are not limited to, pyrrolidinyl, piperidinyl, piperazinyl, morpholinyl, pyrrolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, thiazolyl, pyridinyl, thiophenyl,
benzothiophenyl, benzofuranyl, dihydrobenzofuranyl, indolyl, dihydroindolyl, azaindolyl, indazolyl, benzimidazolyl, azabenzimidazolyl, benzoxazolyl, benzothiazolyl, benzothiadiazolyl, imidazopyridinyl, isoxazolopyridinyl, thianaphthalenyl, purinyl, xanthinyl, adeninyl, guaninyl, quinolinyl,
isoquinolinyl, tetrahydroquinolinyl, quinoxalinyl, and quinazolinyl groups. Representative substituted heterocyclyl groups can be mono-substituted or substituted more than once, such as, but not limited to, piperidinyl or quinolinyl groups, which are 2-, 3-, 4-, 5-, or 6-substituted, or disubstituted with groups such as those listed above.
Heteroaryl groups are aromatic ring compounds containing 5 or more ring members, of which, one or more is a heteroatom such as, but not limited to, N, O, and S; for instance, heteroaryl rings can have 5 to about 8-12 ring members. A heteroaryl group is a variety of a heterocyclyl group that possesses an aromatic electronic structure. A heteroaryl group designated as a Cj- heteroaryl can be a 5 -ring with two carbon atoms and three heteroatoms, a 6-ring with two carbon atoms and four heteroatoms and so forth. Likewise a C4- heteroaryl can be a 5 -ring with one heteroatom, a 6-ring with two heteroatoms, and so forth. The number of carbon atoms plus the number of heteroatoms sums up to equal the total number of ring atoms. Heteroaryl groups include, but are not limited to, groups such as pyrrolyl, pyrazolyl, triazolyl, tetrazolyl, oxazolyl, isoxazolyl, thiazolyl, pyridinyl, thiophenyl, benzothiophenyl, benzofuranyl, indolyl, azaindolyl, indazolyl, benzimidazolyl, azabenzimidazolyl, benzoxazolyl, benzothiazolyl, benzothiadiazolyl, imidazopyridinyl, isoxazolopyridinyl, thianaphthalenyl, purinyl, xanthinyl, adeninyl, guaninyl, quinolinyl,
isoquinolinyl, tetrahydroquinolinyl, quinoxalinyl, and quinazolinyl groups.
Heteroaryl groups can be unsubstituted, or can be substituted with groups as is discussed above. Representative substituted heteroaryl groups can be substituted one or more times with groups such as those listed above.
Additional examples of aryl and heteroaryl groups include but are not limited to phenyl, biphenyl, indenyl, naphthyl (1-naphthyl, 2-naphthyl), N- hydroxytetrazolyl, N-hydroxytriazolyl, N-hydroxyimidazolyl, anthracenyl (1- anthracenyl, 2-antbracenyl, 3-anthracenyl), thiophenyl (2-thienyl, 3-thienyl), furyl (2-furyl, 3 -fury 1) , indolyl, oxadiazolyl, isoxazolyl, quinazolinyl, fluorenyl, xanthenyl, isoindanyl, benzhydryl, acridinyl, thiazolyl, pyrrolyl (2-pyrrolyl), pyrazolyl (3-pyrazolyl), imidazolyl (1-imidazolyl, 2-imidazolyl, 4-imidazolyl, 5- imidazolyl), triazolyl ( 1 ,2,3-triazol- 1 -yl, 1,2,3-triazol-2-yl 1,2,3-triazol-4-yl, 1,2,4-triazol-3-yl), oxazolyl (2-oxazolyl, 4-oxazolyl, 5-oxazolyl), thiazolyl (2- thiazolyl, 4-thiazolyl, 5-thiazolyl), pyridyl (2-pyridyl, 3-pyridyl, 4-pyridyl), pyrimidinyl (2-pyrimidinyl, 4-pyrimidinyl, 5-pyrimidinyl, 6-pyrimidinyl), pyrazinyl, pyridazinyl (3- pyridazinyl, 4-pyridazinyl, 5-pyridazinyl), quinolyl (2- quinolyl, 3-quinolyl, 4-quinolyl, 5 -quinolyl, 6-quinolyl, 7-quinolyl, 8-quinolyl), isoquinolyl (1-isoquinolyl, 3-isoqumolyl, 4-isoquinolyl, 5-isoquinolyl, 6- isoquinolyl, 7-isoquinolyl, 8-isoquinolyl), benzo[b]furanyl (2-benzo[b]furanyl, 3 -benzo [b] furany 1, 4-benzo [b] furanyl, 5-benzo[b]furanyl, 6-benzo [b] furanyl, 7- benzo[b]furanyl), 2 ,3 -dihydro-benzo [b] furanyl (2-(2,3-dihydro- benzo[b]furanyl), 3-(2,3-dihydro-benzo[b]furanyl), 4-(2,3-dihydro- benzo[b] furanyl), 5-(2,3-dihydro-benzo[b]furanyl), 6-(2,3-dihydro- benzo[b] furanyl), 7-(2 ,3-dihydro-benzo [b] furanyl), benzo [b]thiophenyl (2- benzo [b]thiophenyl, 3 -benzo [b] thiophenyl, 4-benzo [b]thiophenyl ,
5 -benzo [b]thiophenyl, 6-benzo [b] thiophenyl, 7-benzo [b ]thiophenyl),
2,3 -dihydro-benzo [bjthiophenyl, (2-(2,3 -dihydro-benzo [bjthiophenyl), 3 -(2,3 - dihydro-benzo [b]thiophenyl), 4-(2,3-dihydro-benzo[b]thiophenyl), 5-(2,3- dihydro-benzo[b]thiophenyl), 6-(2,3-dihydro-benzo[b]thiophenyl), 7-(2,3- dihydro-benzo[b] thiophenyl), indolyl (1 -indolyl, 2-indolyl, 3-indolyl, 4-indolyl, 5-indolyl, 6-indolyl, 7-indolyl), indazole (1-indazolyl, 3-indazolyl, 4-indazolyl, 5-indazolyl, 6-indazolyl, 7-indazolyl), benzimidazolyl ( 1 -benzimidazoly 1, 2-benzimidazolyl, 4-benzimidazolyl, 5-benzimidazolyl, 6-benzimidazolyl, 7-benzimidazolyl, 8-benzimidazolyl), benzoxazolyl (1-benzoxazolyl, 2- benzoxazolyl), benzothiazoiyl ( 1 -benzothiazoly 1, 2-benzothiazoiyl, 4- benzothiazolyl, 5-benzothiazolyl, 6-benzothiazolyl, 7-benzothiazolyl), carbazolyl ( 1 -carbazolyl, 2-carbazolyl, 3-carbazolyl, 4-carbazolyl),
5H-dibenz[b,fjazepine (5H-dibenz[b,fJazepin- 1 -yl, 5H-dibenz[b,fJazepine-2-yl,
5II-dibenz[b,f]azepine-3-yl, 5H-dibenz[b,f]azepine-4-yl, 5II-dibenz[b,f]azepine- 5-yl), 10,1 l-dihydro-5H-dibenz[b,f]azepine ( 10,11 -dihydro-5H- dibenz[b,fjazepine-1-yl, 10,1 l-dihydro-5H-dibenz[b,fjazepme-2-yl, 10,1 1- dihydro-5H-dibenz[b,f]azepine-3-yl, 10, 11 -dihydro-5H-dibenz[b,fjazepine-4-yl, 10,1 1 -dihydro-5H-dibenz[b,f]azepine-5-yl), and the like.
Heterocyclylalkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of an alkyl group as defined above is replaced with a bond to a heterocyclyl group as defined above. Representative heterocyclyl alkyl groups include, but are not limited to, furan-2-yl methyl, furan-3-yl methyl, pyridine-3-yl methyl, tetrahydrofuran-2-yl ethyl, and indol-2-yl propyl.
Heteroarylalkyl groups are alkyl groups as defined above in which a hydrogen or carbon bond of an alkyl group is replaced with a bond to a heteroaryl group as defined above.
The term "alkoxy" refers to an oxygen atom connected to an alkyl group, including a cycloalkyl group, as are defined above. Examples of linear alkoxy groups include but are not limited to methoxy, ethoxy, propoxy, butoxy, pentyloxy, hexyloxy, and the like. Examples of branched alkoxy include but are not limited to isopropoxy, sec-butoxy, tert-butoxy, isopentyloxy, isohexyloxy, and the like. Examples of cyclic alkoxy include but are not limited to cyclopropyloxy, cyclobutyloxy, cyclopentyloxy, cyclohexyloxy, and the like. An alkoxy group can include one to about 12-20 carbon atoms bonded to the oxygen atom, and can further include double or triple bonds, and can also include heteroatoms. For example, an allyloxy group is an alkoxy group within the meaning herein. A methoxyethoxy group is also an alkoxy group within the meaning herein, as is a methylenedioxy group in a context where two adjacent atoms of a structures are substituted therewith.
The terms "halo" or "halogen" or "halide" by themselves or as part of another substituent mean, unless otherwise stated, a fluorine, chlorine, bromine, or iodine atom, preferably, fluorine, chlorine, or bromine.
A "haloalkyl" group includes mono-halo alkyl groups, poly-halo alkyl groups wherein all halo atoms can be the same or different, and per-halo alkyl groups, wherein all hydrogen atoms are replaced by halogen atoms, such as fluoro. Examples of haloalkyl include trifluoromethyl, 1 , 1 -dichloroethyl, 1,2- dichloroethyl, 1 ,3-dibromo-3,3-difluoropropyl, perfluorobutyl, and the like.
A "haloalkoxy" group includes mono-halo alkoxy groups, poly-halo alkoxy groups wherein all halo atoms can be the same or different, and per-halo alkoxy groups, wherein all hydrogen atoms are replaced by halogen atoms, such as fluoro. Examples of haloalkoxy include trifluoromethoxy, 1,1 - dichloroethoxy, 1 ,2-dichloroethoxy, 1 ,3-dibromo-3,3-difluoropropoxy, perfluorobutoxy, and the like.
The term "(Cx-Cy)perfluoroalkyl," wherein x < y, means an alkyl group with a minimum of x carbon atoms and a maximum of y carbon atoms, wherein all hydrogen atoms are replaced by fluorine atoms. Preferred is
-(C1-C6)perfIuoroalkyl, more preferred is -(C1-C3)perfluoroalkyl, most preferred is -CF3.
The term "(Cx-Cy)perfluoroalkylene," wherein x < y, means an alkyl group with a minimum of x carbon atoms and a maximum of y carbon atoms, wherein all hydrogen atoms are replaced by fluorine atoms. Preferred is -(C1-C6)perfluoroalkylene, more preferred is -(Ci-Cj)perfluoroalkylene, most preferred is -CF2-.
The terms "aryloxy" and "arylalkoxy" refer to, respectively, an aryl group bonded to an oxygen atom and an aralkyl group bonded to the oxygen atom at the alkyl moiety. Examples include but are not limited to phenoxy, naphthyloxy, and benzyloxy.
An "acyl" group as the term is used herein refers to a group containing a carbonyl moiety wherein the group is bonded via the carbonyl carbon atom. The carbonyl carbon atom is also bonded to another carbon atom, which can be part of an alkyl, aryl, aralkyl cycloalkyl, cycloalkylalkyl, heterocyclyl,
heterocyclylalkyl, heteroaryl, heteroarylalkyl group or the like. In the special case wherein the carbonyl carbon atom is bonded to a hydrogen, the group is a "formyl" group, an acyl group as the term is defined herein. An acyl group can include 0 to about 12-20 additional carbon atoms bonded to the carbonyl group. An acyl group can include double or triple bonds within the meaning herein. An acryloyl group is an example of an acyl group. An acyl group can also include heteroatoms within the meaning here. A nicotinoyl group (pyridyl-3 -carbonyl) group is an example of an acyl group within the meaning herein. Other examples include acetyl, benzoyl, phenylacetyl, pyridylacetyl, cinnamoyl, and acryloyl groups and the like. When the group containing the carbon atom that is
bonded to the carbonyl carbon atom contains a halogen, the group is termed a
"haloacyl" group. An example is a trifluoroacetyl group.
The term "amine" includes primary, secondary, and tertiary amines having, e.g., the formula N(group)3 wherein each group can independently be II or non-H, such as alkyl, aryl, and the like. Amines include but are not limited to
R-NH2, for example, alkylamines, arylamines, alkylarylamines; R2NH wherein each R is independently selected, such as dialkylamines, diarylamines, aralkylamines, heterocyclylamines and the like; and R3N wherein each R is independently selected, such as trialkylamines, dialkylarylamines,
alkyidiarylamines, triarylamines, and the like. The term "amine" also includes ammonium ions as used herein.
An "amino" group is a substituent of the form -NII2, -NI IR, -NR2, -NR./, wherein each R is independently selected, and protonated forms of each, except for -NR3+ , which cannot be protonated. Accordingly, any compound substituted with an amino group can be viewed as an amine. An "amino group" within the meaning herein can be a primary, secondary, tertiary or quaternary amino group.
An "alkylamino" group includes a monoalkylamino, dialkylamino, and trialkylamino group.
An "ammonium" ion includes the unsubstituted ammonium ion NIL4 +, but unless otherwise specified, it also includes any protonated or quaternarized forms of amines. Thus, trimethylammonium hydrochloride and
tetramethylammonium chloride are both ammonium ions, and amines, within the meaning herein.
The term "amide" (or "amido") includes C- and N-amide groups, i,e,, -C(O)NR2, and -NRC(O)R groups, respectively. Amide groups therefore include but are not limited to primary carboxamide groups (-C(O)NIl2) and formamide groups (-NHC(O)H). A "carboxamido" group is a group of the formula C(O)NR2, wherein R can be H, alkyl, aryl, etc.
The term "azido" refers to an N3 group. An "azide" can be an organic azide or can be a salt of the azide (N3-) anion. The term "nitro" refers to an N02 group bonded to an organic moiety. The term "nitroso" refers to an NO group bonded to an organic moiety. The term nitrate refers to an ONO2 group bonded to an organic moiety or to a salt of the nitrate (NO3 ) anion.
The term "urethane" ("carbamoyl" or "carbamyl") includes N- and O- urethane groups, i.e., -NRC(O)OR and -OC(O)NR2 groups, respectively.
The term "sulfonamide" (or "suifonamido") includes S- and N- sulfonamide groups, i.e., -SO2NR2 and -NRSO2R groups, respectively.
Sulfonamide groups therefore include but are not limited to sulfamoyl groups (- SO2NH2). An organosulfur stiructure represented by the formula -S(O)(NR)- is understood to refer to a sulfoximine, wherein both the oxygen and the nitrogen atoms are bonded to the sulfur atom, which is also bonded to two carbon atoms.
The term "amidine" or "amidino" includes groups of the formula -C(NR)NR-2. Typically, an amidino group is -C(NH)NH2.
The term "guanidine" or "guanidino" includes groups of the formula -NRC(NR)NR2. Typically, a guanidino group is -NIIC(NII)NII2.
In addition, where features or aspects of the invention are described in terms of Markush groups, those skilled in the art will recognize that the invention is also thereby described in terms of any individual member or subgroup of members of the Markush group. For example, if X is described as selected from the group consisting of bromine, chlorine, and iodine, claims for X being bromine and claims for X being bromine and chlorine are fully described. Moreover, where features or aspects of the invention are described in terms of Markush groups, those skilled in the art will recognize that the invention is also thereby described in terms of any combination of individual members or subgroups of members of Markush groups. Thus, for example, if X is described as selected from the group consisting of bromine, chlorine, and iodine, and Y is described as selected from the group consisting of methyl, ethyl, and propyl, claims for X being bromine and Y being methyl are fully described.
If a value of a variable that is necessarily an integer, e.g., the number of carbon atoms in an alkyl group or the number of substituents on a ring, is described as a range, e.g., 0-4, what is meant is that the value can be any integer between 0 and 4 inclusive, i.e., 0, 1, 2, 3, or 4.
In various embodiments, the compound or set of compounds, such as are used in the inventive methods, can be any one of any of the combinations and/or sub- combinations of the above- listed embodiments.
In various embodiments, a compound as shown in any of the Examples, or among the exemplary compounds, is provided. Provisos may apply to any
of the disclosed categories or embodiments wherein any one or more of the other above disclosed embodiments or species may be excluded from such categories or embodiments. Detailed Description
The invention is directed, in various embodiments, to compositions comprising polythiophene polymers substituted along the polymer backbone with one or more pendant groups comprising a linker bearing a fullerene. In various embodiments, compositions of the invention can be prepared by coupling of polythiophene polymers, wherein all, or at least some, of the thienyl repeating units within the polymer chain, bear a linker precursor group that can react with a suitable fullerene derivative, or with an underivatized fullerene, to yield a covalently or ionically coupled fullerene-polythiophene conjugate.
In various embodiments, the invention provides a composition for photovoltaic electrical generation, comprising a polythiophene polymer having thienyl repeating units, wherein at least some of the thienyl repeating units not disposed at a polymer chain terminus are covalently or ionically bonded via respective linkers to respective fullerene groups. In a composition of the invention, fullerene groups are bonded to at least some of the internal thienyl repeating units within the chain, and are not to any substantial degree disposed at polymer chain termini. A polythiophene chain can have more than a single fullerene unit bonded thereto. Within a bulk sample of a composition of the invention, some individual polymer molecules may not bear a fullerene group, but most of the individual polymer molecules bear at least one fullerene group and may bear more.
Polythiophenes are a well known group of polymer that incorporate thiophene rings (thienyls) as repeating units in the polymer. Thienyl groups are directly linked to each other such that the polymer comprises conjugated unsaturations. Polythiophenes can be random, i.e., wherein the positions on each thienyl unit linking it to adjacent thienyl units are random, or can be
regioregular, i.e., wherein the positions of bonding of each thienyl unit to its neighbors is substantially uniform throughout the polymer molecule.
In various embodiments, the composition of the invention comprises a regioregular polythiophene polymer. For example, the polythiophene polymer
can be a 2,5 -polythiophene, wherein the bonds linking the thienyl repeating units are attached to the carbon atoms adjacent to the thienyl sulfur atom.
In a polythiophene polymer, for each thienyl repeating unit there are four carbon atoms available for bonding in addition to the sulfur atom, which is fully substituted. Accordingly, in a regioregular polythiophene such as a 2,5- polythiophene there are two additional positions, the 3- and 4-positions, available for substitution. Substitution on one or both of these positions not involved in formation of the polymer backbone pro vides groups that are pendant from the polymer backbone. For example, the polythiophene polymer can comprise monosubstituted thienyl repeating units, such as 3-substituted thienyl units. In various embodiments, the composition of the invention is a regioregular I IT-2,5 -polythiophene, comprising monosubstituted thienyl repeating units, wherein the composition is of formula (I)
wherein each independently selected X comprises a linker precursor group comprising a reactive group;
X' is a linker bonded covalently to at least one of the monosubstituted thienyl repeating units wherein X' can comprise covalent bonds, ionic bonds, or both;
"FLR" is a fullerene bonded covalently or ionically via X' to the regioregular polythiophene;
n and n' are each independently about 3 to about 10,000; and each star * indicates a continuing chain with a terminal atom, each chain optionally bearing additional fullerenes linked to the regioregular polythiophene by linker X'.
As described above, formula (I) depicts a 2,5-head-to-tail regioregular 3- monsubstituted polythiophene, which contains from about 10 to about 2,000 repeating units (i.e., of molecular weight about 1,000 to about 200,000); for example, the polymer can include about 50 to about 2,000 repeating units (i.e.,
of molecular weight about 5,000 to about 200,000), or can include about 100 to about 200 repeating units (i.e., of molecular weight about 10,000 to about 20,000). A bulk sample of a polythiophene of the invention can contain a distribution of individual polymer molecular weights, having a weight average molecular weight, and a polydispersity index. See, for example, U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/0311879 by the inventor herein.
Each thienyl repeating unit comprises a linker precursor group, X, which is for reaction with a suitable fullerene, such that for at least some of the thienyl repeating units, a fullerene-linker conjugate is obtained, wherein the fullerene is bonded either covalently or ionically via the linker X' to the polythiophene backbone.
More specifically, as described above, the fullerene can be a C61- fulierene, wherein a fused cyclopropano group is bonded to the C60- fullerene nucleus, such as can be prepared by a carbene insertion reaction with the C60- fullerene, or analogously with a C70-fullerene to produce a C71 -fullerene derivative. Accordingly, in various embodiments, the composition of the invention can comprise a polythiophene- fullerene conjugate of formula
wherein R is H, alkyl, or aryl, any alkyl or aryl being optionally substituted; n and n' are each independently about 3 to about 10,000; and
X' is a linker resulting from covalent or ionic bond formation between the linker precursor group of X and a suitable fullerene reactant.
As described above, PCBA is a commercially available fullerene derivative that can be prepared by reaction of an a-diazophenylpentanoic acid or ester with C60- fullerene. The pendant acid or ester group of the C61 -fullerene PCBA is available for further conversions in various organic reactions that are compatible with the C60-fullerene nucleus.
For example, a polythiophene-fullerene conjugate can be of formula
wherein the variables m, n, and n' are as described above, wherein Y can include an oxygen atom (forming an ester linkage) or a nitrogen atom (forming an amide linkage) or a carboxylate group (forming an anhydride linkage), wherein Y also includes as a substructure those components of the linker precursor group X that have been incorporated in the course of the coupling reaction, e.g., alkyl chains, and the like. In this example, the fragment
-CH2(CH2)mCH2C(=O)Y- makes up the linker X' of the preceding form ula.
Alternatively, the composition of the invention can be of formula
wherein the carboxyl group of PCBA has been reduced to a carbinol, such as by the action of diborane, which can then be coupled with a suitable X group to yield either an ether, wherein the carbinol oxygen is included, or an alkyl chain, wherein the carbinol hydroxyl group has been activated and displaced by a nucleophile, to form linker Y.
Alternatively, the composition of the invention can be of formula
wherein the linker group is formed via a Wittig type condensation or its equivalent (e.g., HWE reaction) of a carboxaldehyde group on one of the fullerene or the polythiophene linker precursor group and a phosphonium (or phosphorate) on the other reactant.
Alternatively, the composition of the invention can be of formula
wherein the coupling of the fullerene and the polythiophene is carried out by condensation of an X group organometallie agent such as an organolithium,
Gri guard, or Reformatsky reagent and a fullerene carboxyaldehyde, such as can itself be prepared from gentle oxidation of the fullerene carbinol described
above. More specifically, in various embodiments, the invention provides the above structure wherein
m is 0 to about 12;
n and n' are each independently about 3 to about 10,000; and
X is a linker precursor group;
Y is (CH2)r, (CH2)rCHOH(CH2)r, (CH2)rNR1(CH2)r, (CH2)r 0(CH2)r, (CH2)r S(O)q(CH2)r, or (CH2)r S(O)qNR'(CH2)r, wherein each independently selected r is 0 to about 6, q is 0, 1, or 2, and R1 is H or alkyl.
In various embodiments, the composition can be any of the above structures wherein X comprises a optionally substituted (CI -CI 2) alkylene chain optionally further comprising unsaturation, cyclic groups, and heteroatoms selected from O, NR, and S, the alkylene bearing a reactive group or derivative thereof. For example, the reactive group can be an acid, an ester, a hydroxyl, an amino, or a carbonyl group.
In various embodiments, linker precursor group X can comprise a (Cl-
C12) alkylene chain, terminally substituted with CO2R1 or COR1, OH, halo, or NHR1 wherein R5 is H or alkyl.
In various embodiments, the linker X' when formed can comprise an ester, an amide, an anhydride, an alkylation product, or an olefination product. More specifically, X' can comprise an alkylene chain in which is optionally disposed an ester, an amide, an anhydride, a double bond, or a carbinol group.
In various embodiments, the composition of the invention can be of formula
wherein m = 2 and Y is NR(CII2)r, 0(CH2)r, OC(-0)(CII2)r, or (CH2)r, and *, n and n' are as described above. A compound of this type can be prepared as described above, via coupling suitable fullerene carboxylate derivatives with alcohols, amines, carboxylic acids, and metallated allcyls, to yield esters, amides, anhydrides, and ketones, respectively.
Alternatively, the composition of the invention can be of formula
wherein m = 2 and Y is (CH2)r, or CH2C(=O)(CH2)r, and *, n and n' are as described above. Compounds of this type can be prepared as described above by condensation of a fullerene carboxaldehyde derivative and an organometallic group of X.
Alternatively, in other embodiments, the composition can be of formula
or of formula
wherein R2 is alkyl, and the other variables are as described above. Compounds of this type can be prepared by the formation of an anion adjacent to the carboxylate ester (or ketoester) on the linker precursor group X and a suitably substituted fullerene bearing a leaving group for alkylation by the anionic nucleophilic reactant.
In other embodiments, the linker bonding the fullerene and the polythiophene backbone can comprise at least one ionic bond, i.e., a salt bond, such as between a canonic group and an anionic group, such as in group X' of the formula
X' is a linker formed from linker precursor group X and a suitable group on the fullerene derivative. For example, the linker can comprise a bond between a cationic quaternary ammonium ion and an anionic carboxylate or sulfonate ion.
In various embodiments, the cationic ion is comprised by a cationic fullerene derivative, such as a compound of formula
wherein m and m' are each independently 0 to about 12. These exemplary compounds are an ester and an ether, respectively, of choline or a homolog thereof and PCBA or PCByl-OH, as described above.
Alternatively, the cationic fuller ene derivative can be a compound of formula
wherein each R is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two R1 groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR.', and S(O)q wherein q is 0, 1 , or 2. Compounds of this type can be prepared as detailed in the reference noted above.
Combination of cationic fuller ene derivatives with anionic
polythiophenes, such as polythiophenes bearing carboxylate or sulfonate groups on linker precursor groups thereof, can provide an ionically-linker fullerene- polythiophene conjugate of the invention.
In various embodiments, the invention provides a method of preparing a composition of the invention, comprising contacting a polythiophene polymer bearing a linker precursor group and a fullerene suitable to react with the linker precursor group to form a polythiophene-linker-fullerene material. For example, in various embodiments, the linker precursor group comprises a carbene-
generating moiety such as a diazo group, a ketene, or the like, and the fullerene is an underivatized fullerene, such that carbene insertion of the polythiophene linker precursor into a bond of C60-fullerene takes place.
In other embodiments, reactive groups on the linker precursor groups of the polythiophene can react with suitable functional groups of a fullerene derivative. For instance, the linker precursor group can comprise a nucleophilic group, and the fullerene can be a derivatized fullerene comprising an electrophilic group. Alternatively, the linker precursor group can comprise a electrophilic group, and the fullerene can be a derivatized fullerene comprising an nucleophilic group.
In embodiments wherein the fullerene comprises an electrophilic reactive group, the derivatized fullerene can be a fullerene carboxylic acid, carboxylic ester, or carboxaldehyde. For example, PCBA, which is a known compound and has been commercially available, can be used in free acid or ester form, or can be reduced to a carboxaldehyde form, such as by full reducing to a carbinol with diborane and subsequent gentle re-oxidation such as with DCC/DMSO, NCS/DMS, Cr03/pyridine, Dess-Martin periodinane, or the like.
In other embodiments, the derivatized fullerene can be a fullerene alkyl halide or alkyl sulfonate ester. Such compounds can be prepared from the fullerene carbinol described above, by conversion using standard reagents such as POCI3 for halogenation and mesyl chloride for sulfonate ester formation.
When the fullerene comprises the electrophilic component of the coupling reaction, the polythiophene linker precursor group can comprise a nucleophilic group such a hydroxyl, amino, thiol, carboxylic acid group, organolithium group, Grignard reagent, or Reformatsky reagent, that can couple to form a covalent linker group.
Alternatively, the polythiophene can comprise the electrophilic component, such as a carboxylic acid, carboxylic ester, or carboxaldehyde. Such groups can be obtained through the catalyzed coupling reactions of suitably substituted 2,5-dibromothiophenes, e.g., bearing a protected carboxylate or carboxaldehyde group on a 3 -alkyl substituent. See, for example, U.S. Pat. No. 7572880 and U.S. published application Nos. 2010/0004423 and 2010/0311879 by the inventor herein. Alternatively, the linker precursor group of the polythiophene can comprise an alkyl halide or alkyl sulfonate ester. Derivatized
polymers of this type can either be prepared by polymerization of a suitably substituted 2,5-dibromothiophene, as described above, or by conversion of substituent groups present in the polymeric form, such as by reduction of the carboxaldehyde to a carbinol, e.g., with sodium cyanoborohydride, followed by activation to a halide or sulfonate as described above.
When the poiythiophene bears the electrophilic group, the fullerene derivative can bear a
nucleophilic group such as a hydroxy 1, amino, thiol, carboxylic acid group, organolithium group, Grignard reagent, or Reformatsky reagent.
Or, in various embodiments of methods of preparation of compositions of the invention, one of the linker precursor group and the derivatized fullerene can comprise a carboxaldehyde or ketone group, and the other can comprise a phosphonium ylide, a a-phosphonyl carbanion, an organolithium reagent, a Grignard reagent, or a Reformasky reagent. Coupling then occurs via a Wittig reaction, a HWE reaction, or addition of the organometallic reagent to the carbonyl, respectively.
More specifically, the derivatized fullerene can be PCBA or PCBM, and the linker precursor group of the poiythiophene can comprise a carbinol group, an amino group, or a carboxylic acid group, resulting in formation of an ester, an amide, or an anhydride, respectively, such as when the poiythiophene is a 2,5- HT-regioregular poiythiophene 3 -substituted with a hydroxyalkyl, aminoalkyl, or alkylcarboxylate group.
In other embodiments, an ionic bond is formed in the creation of the linker group. For example, one of the poiythiophene linker precursor group and the fullerene can comprise a cationic group, and the other can comprise an anionic group, as described above. For example, the fullerene can be a cationic, such as a quaternary ammonium, fullerene derivative and the poiythiophene can bear an anionic linker precursor group, such as a carboxylate. In various embodiments, at one of the poiythiophene and the fullerene derivative can be water-soluble. This component can dissolved in water, then contacted with the other component, optionally also in solution in water or in a water-soluble organic solvent. For instance, a water-soluble poiythiophene such as poly [3- (potassium-5-pentanoate)thiophene-2,5-diyl], highly regioregular,
is commercially available from Rieke Metals, Inc., of Lincoln, NE, can be used.
A sulfonate-containing form can be prepared by conversion of this carboxylic acid to a taurine (β-aminoethanesulfonic acid) amide, accordingly providing a method of ionic conjugate formation wherein the polythiophene comprises a linker precursor group comprising a carboxylate or sulfonate group.
The cationic fullerene derivative can be a compound of formula formula
wherein m and m' are each independently 0 to about 12, i.e., an ester or ether of PCBA and choline or a homolog thererof. Or, the cationic fullerene can be a compound of formula
formula
wherein each R is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two Rl groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR1, and S(0)q wherein q is 0, 1, or 2. See, for example, R. Bullard-Dillard, et al., "Tissue Sites of Uptake of I4C-iabeled C60" (1996), Bioorg. Chem., 24, 376.
As described above, the inventive methods can comprise at least 1%, or at least 5%, or at least 10%, of the thienyl repeating units of the polythiophene reacting with the fullerene to yield a covalently coupled fuller ene-thienyl repeating unit.
In various embodiments, fuller ene-bearing polythiophenes of the invention can be prepared through polymerization of a fullerene-substituted dihalothiophene, such as a fullerene-substituted 2,5-dihalothiophene and, optionally, copolymerizing a dihalothiophene, such as a 2,5-dihalothiophene, that does not bear a fullerene group, in the presence of a metal catalyst. In various embodiments, methods of polymerization of 2,5-dihalothiophenes whether or not each monomer unit bears a fullerene group, can be carried out as described in published PCT patent application WO 2009/056497, and references cited therein, which are incorporated by reference herein. For example, the dihalothiophene can be a dichlorothiophene or a dibromothiophene.
The methods of preparing regioregular conducting polythiophene polymers bearing fullerene groups as disclosed herein can utilize activated metals, which insert metal atoms directly into halo-aromatic or halo- heteroaromatic carbon bonds. Preferably, the activated metal is Rieke zinc (Zn*). Regioregular conducting polymers are provided if, for example, a nickel (II) catalyst or a platinum catalyst is used to accomplish the polymerization. The fullerene-substituted polythiophene conducting polymers can be poly(3- substituted-thiophene) homopolymers, or poly(3,4-disubstituted-thiophene) homopolymers, wherein some or all of the 3- or the 4-substituents comprise fullerene groups. Preferably, the regioregular conducting polymers bearing fullerene groups are ITT poly(3-substituted-thiophenes) or HT poly(3,4- disubstituted-thiophenes).
The present invention provides a method of preparing regioregular conducting polymer including adding a nickel (II) catalyst to a solution of a monomer-metal complex to provide the regioregular conducting polymer, wherein at least some of the monomer units bear a fullerene group bonded thereto, typically via a linker. This method used can involve "reverse-addition of "normal-addition" methodologies with respect to the order in which a solution of a monomer-metal complex and a solution of a nickel (II) catalyst are combined. In various embodiments, a manganese (II) catalyst can also be employed. In various embodiments, the "reverse-addition" method can afford regioregular conducting polymers with higher regioregularity than those obtained by the "normal-addition" method. This increase in regioregularity is very advantageous because it is very difficult to raise the ratio of the regioregular
to regiorandom polymer. Further, higher regioregularity results in higher conductivity of the regioregular conducting polymers. This can be particularly advantageous with the fullerene-bearing regioregu lar polythiophenes of the present invention that are adapted for use in photovoltaic devices such as solar cells.
The thienyl monomer-metal complex may be prepared by a method including contacting a 2,5-dibalo-substituted monomer, which can bear a fullerene substituent on the 3- position or on both the 3- and 4-positions with an activated metal, a Grignard reagent, or an organozinc reagent such as RZnX wherein R is an alkyl group, a dialkyl zinc reagent (R2Zn), or a trialkylzineate reagent (R3ZnM wherein M is a metal ion); for example, wherein R is a (C2- C12)alkyl group, M is magnesium, manganese, lithium, sodium, or potassium, and X is F, C1, Br, or 1. Preferably the dihalo-substituted monomer is a 2,5- dichloro- or 2,5-dibromo-thiophene and the activated metal is an activated aluminum, manganese, copper, zinc, magnesium, calcium, titanium, iron, cobalt, nickel, indium, or a combination thereof. More preferably, the activated metal is Rieke zinc (Zn*).
In various embodiments, a thienyl monomer bearing a fullerene group can be of formula
wherein Z is independently selected halo, such as chloro or bromo or iodo, although typically the two Z groups are the same halogen; R1 is hydrogen, alkyl, or the like; and FLR is a fullerene group, coupled via linker X' to the 3-position of the thienyl monomer of formula (II). Or, a thienyl monomer unit can be a 3,4- disubstituted thienyl of formula (III)
wherein the groups are as defined for formula (II), provided that the two fullerene groups FLR and the two linkers X' can but need not be identical. In various embodiments, X' is an alkylene chain, optionally containing therewithin a double bond, a triple bond, or an aryl group, or a heteroatom selected from the set consisting of O, NR.1, S, S(O), and S(0)2, wherein R1 is H or alkyl, wherein the alkylene chain is optionally substituted with a hydroxyl group or a carbonyl group.
A fuller ene-bearing polythiophene of the invention can be prepared by polymerization, such as is described in WO2007/146074 and WO 2009/056497 by the inventor herein, using metal catalysts, such as nickel or palladium and the like to bring about coupling of the thienyl units. Dihalo thiophenes can be converted to organometallic derivatives such as organo-magnesium, zinc, or manganese derivatives, which then couple in the presence of the catalyst. For example, nickel can be used as a catalyst to produce regioregular
polythiophenes, and palladium can be used to produce regiorandom
polythiophenes. Polymer products resulting from the homo-polymerization of a thienyl monomer of formula (II) will provide a polythiophene bearing a fullerene group on substantially every thienyl repeating unit; homo-polymerization of a thienyl monomer of formula (III) will provide a polythiophene bearing two fullerene groups on substantially every thienyl repeating unit.
In various other embodiments, monomelic thienyl reagents of formula (II), or formula (III), or a mixture thereof, can be copolymer ized with analogous thienyl monomers lacking fullerene substituents. In this way, the average degree of substitution (DS) of the polythiophene polymer with fullerene units can be predicted based on the relative proportions of monomer reagents used with and without fullerene groups bonded thereto. For example, as the fuller ene- thiophene bond of a monomeric thienyl unit can be stable to the conditions of polymerization, the average degree of substitution can be directly calculated from the ratio of reagents.
Similarly to the fullerene-polymer conjugate prepared by coupling a fullerene to a linker precursor group in an intact (e.g., preformed) polythiophene polymer, a fullerene-polythiophene conjugate formed by polymerization or copolymerization of fullerene-substituted thienyl monomeric reagents, optionally with other thienyl monomeric reagents, can provide a product wherein the
fullerene groups are bonded to the polythiophene backbone via a linker of various lengths and rigidities. For example, if the linker is an alkyl chain, the length can be varied from a single carbon up to about 24 carbon atoms total, bearing in mind that the alkyl chain can also contain optional heteroatoms inserted therein, e.g., oxygen, sulfur (thioether, sulfoxide, sulfone), or nitrogen. A more rigid linker can be obtained by the presence of groups such as olefmic double bonds, acetylenic triple bonds, aryls, fused bicyclic aryls, and the like, in the linker. Unsubstituted alkyl chains are comparatively flexible, and can fold, whereas groups like acetylenic triple bonds are rigid linear groups that cannot fold, forcing at least four carbon atoms per triple bond into a linear
configuration. Similarly, a phenyl group can add rigidity and can serve to fix a minimum distance between the fullerene group and the polythiophene backbone, as the degrees of freedom are limited. Since it is believed that the spacing between the fullerene group and the polythiophene backbone can influence the efficiency of photo-induced electron transfer therebetween, the inventors herein believe that optimum linkers can be developed without undue experimentation.
The present invention is also directed to a regioregular conducting polymer composed of an improved regioregular conducting polymer having superior electroconducting properties. The improved regioregular conducting polymer is characterized by its monomelic composition, its degree of regioregularity, and its physical properties such as its molecular weight and number average molecular weight, its polydispersity, its conductivity, its purity obtained directly from its preparatory features, as well as other properties. The improved regioregular conducting polymer is characterized as well by the process for its preparation.
The degree of substitution of the polythiophene polymer by the fullerene can vary. Not every thienyl unit of the polythiophene is substituted with a fullerene, as the steric requirements of the C60-fullerene or the even larger C70- fullerene are believed to preclude this high degree of substitution, although it is theoretically possible. In various embodiments, there is on average more than one fullerene per polythiophene molecule, i.e., per polymer chain. Polymers of higher molecular weight, i.e., of a greater number of thienyl repeating units, can bear more fullerene conjugate groups than can shorter-chain forms of the polythiophene.
In various embodiments, about 1% to about 10% of the thienyl repeating units of the polythiophene bears a fullerene. Or, about 1% to about 5% of the thienyl repeating units of the polythiophene bears a fullerene. In other embodiments, the fullerene content can be high, such as 50%, or up to 100% in some embodiments. The average content of fullerenes in a sample of a polythiophene-fuilerene conjugate of the invention can be determined through the use of standard analytical techniques including elemental analysis, gel permeation chromatography, mass spectrometry, 13C NMR in solution or in the solid state, and the like.
In various embodiments, a polythiophene-fuilerene of the invention, or prepared by a method of the invention, suitable for use in a photovoltaic device, can have a purity of at least about 85%, or at least about 90%, or at least about 95%, or at least about 99%. Polythiophene-fullerenes prepared by a method of the invention can be purified following the polymerization step described above, such as by solvent extraction, e.g., with hexane then chloroform or methylene chloride, optionally two or more times in a Sohxlet extractor or similar device.
Compositions of the invention can be formed as films or layers, suitable for use in photovoltaic generation of electrici ty, where the surface area of a light receptor device determines how much light, e.g., sunlight, can be intercepted and consequently sets a limit on the amount of electricity that can be generated by the device, adjusted for the photoefficiency of the photovoltaic device.
In various embodiments, the invention provides a film comprising a composition of the invention. The film can also include other materials, such as binders to increase physical film strength, and such as adjuvant materials for absorbing light and relaying energy from a molecularly excited state to the polythiophene-fuilerene conjugate. Film geometry can be adjusted to provide for maximal electrical generation per mass of the inventive composition, which is an economically significant factor in determining the cost of solar electricity. Excessively thick layers of the primary photovoltaic material are economically ineffecient.
A film of the invention can be prepared by distributing a composition of the invention, optionally combined with binders, adjuvants, and the like, on a supporting surface. The supporting surface can include electrically conductive elements to allow collection of the electrical current generated by light exposure.
A film of the invention can be disposed in a photovoltaic device having a supporting conductor as well as a conductive cover glass, such as ITO (indium titanium oxide) glass, allowing for a device that can generate a voltage potential and support significant flow of electrical current therefrom.
In various embodiment, the invention provides a photovoltaic device incorporating a polythiophene-fullerene conjugate of the invention or prepared by a method of the invention. Such photovoltaic devices can exhibit a high photoefficiency relative to other polythiophene-containing organic photovoltaic devices, or relative to other photovoltaic devices in general.
Figure 1 shows a block diagram example of a photovoltaic device 100 according to an embodiment of the invention. The photovoltaic device 100 includes a first electrode 1 10 and a second electrode 1 12 separated by a polymer 120. The polymer 120 includes a donor portion 124 and an acceptor portion 122. In the example of Figure 1, the donor portion 124 and the acceptor portion 122 are mixed to form bulk heterojunctions that provide short diffusion distances between donor portions 124 and acceptor portions 122. In one example the mixing of th e d onor portion 124 an d the acceptor portion 122 i s random. In one example a level of microstructural order is present in the mixing of the donor portion 124 and the acceptor portion 122.
An electronic device 130 is also illustrated, coupled to the photovoltaic device 100 via circuitry 132. In an example operation, photons incident upon the photovoltaic device 100 create exitons in the polymer 120. The exitons are separated into electrons and holes at interfaces between the donor portions 124 and acceptor portions 122. Electrons then flow through the circuitry 132 to provide current to operate the electronic device 130. Examples of acceptor portions 122 include fullerene structures as described herein. Examples of donor portions include polythiophene polymers as described herein.
Figure 2 shows another block diagram example of a photovoltaic device 200 according to an embodiment of the invention. The photovoltaic device 200 includes a first electrode 210 and a second electrode 212. An acceptor layer 222 is shown, forming an interface with the first electrode 210, A donor layer 224 is shown forming an interface with the second electrode 220 and the acceptor layer 222.
Similar to Figure I, an electronic device 230 is illustrated in Figure 2, coupled to the photovoltaic device 200 via circuitry 232. In an example operation, photons incident upon the photovoltaic device 200 create exitons in the donor layer 224. The exitons are separated into electrons and holes at the interface between the donor layer 224 and the acceptor layer 222. Electrons then flow through the circuitry 232 to provide current to operate the electronic device 230. An example material for the acceptor layer 222 includes fullerene structures as described herein. An example material for the donor layer 224 includes polythiophene polymers as described herein.
A composition of the invention, or a composition prepared by a method of the invention, can be a component of a photovoltaic device, such as a solar panel. It is contemplated by the inventor herein that an inventive composition can be used in an art solar panel, such as that described in R. Radbeh, et al, "Nanoscale control of the network morphology of high efficiency polymer fullerene solar cells by the use of high material concentration in the liquid phase", Nanotechnology (2010), 21, 1-8, and references cited therein. The inventor herein believes that the highly intimate, controllable degree of contact between the photo-excited electron-generating polythiophene, and the electron- accepting fullerene, can provide an enhanced photoefficiency in a device such as described in the above document. The surface area of contact between electron donor and electron acceptor, being at the molecular level with the conjugates of the invention is necessarily greater than can be achieved using nanoscale control, as nanostructures involve pluralities of individual molecules.
The inventor herein also contemplates that the inventive compositions can be optimized for photoefficiency by variation of the spacing between polythiophene and fullerene, and by the nature of the linker group.
Preparation of alcohol
Method 1
Procedure:
Put 0.5g of polymer [4033] in a 50 mL round bottom flask (rbf). Attach an oil bubbler and purge with Ar for 5 minutes. Add 10 mL of chloroform and cool to 0° C. 2.5 mL of borane tetrahydrofuran complex. Stir for 3 hours. Add 10 mL water. Separate phases and back extract 3 times with 20 mL chloroform Strip off solvent and dry under high vacuum for 1 hour.
Coupling [4033] alcohol with PCBM
Method 1
Procedure:
Put 0.5g of polymer alcohol in a 500 mL round bottom flask (rbf) under Ar. Purge with Ar for 5 minutes. Add 100 mL of chloroform and 0 35mL pyridine Added 0020g of (6,6>Phenyl-C61 butyric acid (PCBM). Reflux for 3 hours. Strip off solvent on rotovap. Dry under high vacuum for 1 hour.
Coupling [4033] alcohol with PCBM
Method 2
Procedure:
Put 0.5g of polymer alcohol in a 500 mL round bottom flask (rbf) under Ar. Purge with Ar for 5 minutes. Add 100 mL of THF and 4 mL n-Butyllithium (1.6M in hexanes) and stirred 30 minutes. Added 0.020g of (<5.6)-Phenyl-C61 butyric acid (PCBM). Reflux for 3 hours. Strip off solvent on rotovap. Dry under high vacuum for 1 hour.
Preparation of acid chloride
Method 1
Procedure:
Put 0.5g of polymer [4033] in a 50 mL round bottom flask (rbf). Attach a condenser, oil bubbler, and KOH trap. Purge with Ar for 5 minutes. Add 10 mL of chloroform and 0.1 mL DMF. Add thionyl chloride and heat gently until bubbling stops. Remove solvent by simple distillation. Pull high vacuum for 1 hour using a dry ice trap and a KOH trap to protect the vacuum pump.
Preparation of acid chloride
Method 2
Procedure:
Put 0.5g of polymer [4033] in a 50 mL round bottom flask (rbf) Attach a short path distillation apparatus connected to an oil bubbler, and KOH trap. Purge with Ar for 5 minutes. Add 10 mL of thionyl chloride and heat gentry until bubbling stops. Remove excess thionyl chloride by simple distillation under atmospheric pressure. Pull high vacuum for 1 hour to remove any trace thionyl chloride, using a dry ice trap and a KOH trap to protect the vacuum pump.
Coupling [4033] with PCBA
Method 1
Procedure:
Put 0.5g of polymer acid chloride in a 50 mL round bottom flask (rbf). Attach a condenser and purge with Ar for 5 minutes. Add 10 mL of chloroform and 0.18 mL pyridine. Added 0.020g of (6,6)-Phenyl-C61 butyric acid (PCBA) . Reflux gently for 3 hours. Strip off solvent on rotovap. Add 20 mL toluene and strip off using the rotovap to help remove any residual pyridine. Dry under high vacuum for 1 hour.
Coupling [4033] with PCBA
Method 2
Procedure:
Put 0.5g of polymer [4033] in a 500 mL round bottom flask (rbf) under Ar. Purge with Ar for 5 minutes. Add 100 mL of chloroform and O.lg DMAP. Added 0.020g of (6,6)- Phenyi-C61 butyric acid (PCBA) . Add 2.2 mL of DCC solution. Stir for 12 hours. Strip off solvent on rotovap Dry under nigh vacuum for 1 hour.
Notes:
DMAP is 4-(Dimethylaniino)pyridine
DCC is dicyclohexylcarbodiimide. The solution used was 1M in CH2Cl2. but is also sold in xylenes and l-Methyl-2-pyrroHdone (NMP)
Ketene Coupling with Fullerene-C60
Method 1
Procedure:
Put 0.5g of polymer acid chloride in a 50 mL round bottom flask (rbf). Add 10 mL of THF and 0.35 mL Triemylamine. Stirred for 1 hour. Added 0.016g of Fulerene-C60. Stirred for 3 hours. Strip off solvent on rotovap. Dry under high vacuum for 1 hour.
Note: Can also be done with fullerene-C70
All patents and publications referred to herein are incorporated by
reference herein to the same extent as if each indi vidual publication was
specifically and individually indicated to be incorporated by reference in its
entirety.
The terms and expressions which have been employed are used as terms
of description and not of limi tation, and there is no intention that in the use of
such terms and expressions of excluding any equivalents of the features shown
and described or portions thereof, but it is recognized that various modifications
are possible within th e scope of th e invention claimed. Thus, i t should be
understood that although the present invention has been specifically disclosed by
preferred embodiments and optional features, modification and variation of the
concepts herein disclosed may be resorted to by those skilled in the art, and that
such modifications and variations are considered to be within the scope of this
invention as defined by the appended claims.
Claims
1. A composition for photovoltaic electrical generation, comprising a polythiophene polymer having thienyl repeating units, wherein at least some of the thienyl repeating units not disposed at a polymer chain terminus are co valently or ionically bonded via respective linkers to respective fullerene groups.
2. The composition of claim 1 wherein the polythiophene polymer is a regioregular polymer.
3. The composition of claim 1 wherein the polythiophene polymer has a molecular weight of about 1,000 to about 200,000 daltons.
4. The composition of claim 1 wherein the polythiophene polymer is a 2,5- polythiophene.
5. The composition of claim 1 wherein the polythiophene polymer comprises monosubstituted thienyl repeating units.
6. The composition of claim 1 comprising a regioregular HT-2,5- polythiophene, comprising monosubstituted thienyl repeating units, wherein the composition is of formula (I)
wherein each independently selected X comprises a linker precursor group comprising a reactive group; X' is a linker bonded covalently to at least one of the monosubstituted thienyl repeating units wherein X' can comprise covalent bonds, ionic bonds, or both;
"FLR" is a fullerene bonded covalently or ionically via X' to the regioregular polythiophene;
n and n' are each independently about 3 to about 10,000; and each star * indicates a continuing chain with a terminal atom, each chain optionally bearing additional Mlerenes linked to the regioregular polythiophene by linker X'.
7. The composition of claim 6 wherein X' is an alkylene chain, optionally containing therewithin a double bond, a triple bond, or an aryl group, or a heteroatom selected from the set consisting of O, NR.1, S, S(Q), and S(O)2 wherein R1 is H or alkyl, wherein the alkylene chain is optionally substituted with a hydroxyl group or a carbonyl group.
8. The composition of claim 1 comprising a polythiophene- fullerene conjugate of formula
wherein R is H, alkyl, or aryl, any alkyl or aryl being optionally substituted; n and n' are each independently about 3 to about 10,000; and
X' is a linker resulting from covalent or ionic bond formation between the linker precursor group of X and a suitable fullerene reactant.
9. The composition of claim 8 comprising a polythiophene-fullerene conjugate of formula
or of formula
or of formula
or of formula
and
m is 0 to about 12:
n and n' are each independently about 3 to about 10,000; and X is a linker precursor group;
Y is (CH2)r, (CII2)rCHOH(CH2)r, (CH2)rNR1 (CH2)r, (CH2)r 0(CH2)r, (CH2), S(O)q(CH2)r, or (CH,)r S(O)0NR1 (CH2)r, wherein each independently selected r is 0 to about 24, q is 0, 1, or 2, and R1 is H or alkyl.
10. The composition of any one of claims 7-9 wherein X comprises a optionally substituted (C1-C12) alkylene chain optionally further comprising unsaturation, cyclic groups, and heteroatoms selected from O, NR, and S, wherein R is H or alkyl, the alkylene bearing a reactive group or derivative thereof.
11. The composition of claim 10 wherein the reactive group is an acid, an ester, a hydroxyl, an amino, or a carbonyl group.
12. The composition of claim 10 wherein X comprises a (C1 -C 12) alkylene chain, terminally substituted with C02R1 or COR1, OH, halo, or NHR1 wherein R1 is H or alkyl.
13. The composition of claim 8 wherein X' comprises an ester, an amide, an anhydride, an alkylation product, or an olefination product.
14. The composition of claim 13 wherein X' comprises an alkylene chain in which is optionally disposed an ester, an amide, an anhydride, a double bond, or a carbinol group..
15. The composition of claim 9 of formula
wherein m - 2 and Y is NR(CH2)r, 0(CH2)r, OC(=O)(CH2)r, or (CH2)r,
16. The composition of claim 9 of formula
wherein m = 2 and Y is (CH2)r, or CH2C(=O)(CH2)r.
17. The composition of claim 9 of formula
or of formula
wherein R2 is alkyl.
18. The composition of claim 7 wherein X' comprises at least one ionic bond.
19. The composition of claim 18 wherein X' comprises a bond between a cationic quaternary ammonium ion and an anionic carboxylate or sulfonate ion.
20. The composition of claim 19 wherein the cationic ion is comprised by a cationic fullerene derivative.
21 , The composition of claim 20 wherein the cationic fullerene derivative is a compound of formula
wherein m and m' are each independently 0 to about 12.
22. The composition of claim 20 wherein the canonic Mlerene derivative is a compound of formula
wherein each R1 is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two R1 groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR1, and S(O)q wherein q is 0, 1, or 2.
23. The composition of claim 1 wherein there is on average more than one fulierene per polythiophene molecule.
24. The composition of claim 1 wherein about 0.1 % to at least about 50 % of the thienyl repeating units of the polythiophene bears a fulierene.
25. The composition of claim 24 wherein about 1% to about 5% of the thienyl repeating units of the polythiophene bears a fulierene.
26. A film comprising a composition of claim 1.
27. The film of claim 26 further comprising additional light-gathering substances.
28. A method of preparing a composition of claim 1, comprising contacting a polythiophene polymer bearing a linker precursor group and a fulierene suitable to react with the linker precursor group to form a polythiophene-linker-fullerene material.
29. The method of claim 28 wherein the linker precursor group comprises a carbene-generating moiety and the fullerene is an underivatized fullerene.
30. The method of claim 28 wherein the linker precursor group comprises a nucleophilic group, and the fullerene is a derivatized fullerene comprising an electrophilic group.
31. The method of claim 28 wherein the linker precursor group comprises a electrophilic group, and the fullerene is a derivatized fullerene comprising an nucleophilic group.
32. The method of claim 30 wherein the derivatized fullerene is a fullerene carboxylic acid, carboxylic ester, or carboxaldehyde.
33. The method of claim 30 wherein the derivatized fullerene is a fullerene alkyl halide or alkyl sulfonate ester.
34. The method of claim 32 or 33 wherein the nucleophilic group is a hydroxyl, amino, thiol, carboxylic acid group, organolithium group, Grignard reagent, or Reformatsky reagent.
35. The method of claim 31 wherein the linker precursor group comprises a carboxylic acid, carboxylic ester, or carboxaldehyde.
36. The method of claim 31 wherein the linker precursor group comprises an alkyl halide or alkyl sulfonate ester.
37. The method of claim 35 or 36 wherein the nucleophilic group is a hydroxyl, amino, thiol, carboxylic acid group, organolithium group, Grignard reagent, or Reformatsky reagent.
38. The method of claim 28 wherein one of the linker precursor group and the derivatized fullerene comprises a carboxaldehyde or ketone group, and the other comprises a phosphonium ylide, a a-phosphonyl carbanion, an
organolithium reagent, a Grignard reagent, or a Reformasky reagent.
39. The method of claim 28 wherein the derivatized fullerene is PCBA or PCBM, and the linker precursor group of the polythiophene comprises a carbinol group, an amino group, or a carboxylic acid group.
40. The method of claim 39 wherein the polythiophene is a 2,5-HT- regioregular polythiophene 3 -substituted with a hydroxyalkyl, aminoalkyl, or alkylcarboxylate group.
41. The method of claim 28 wherein one of the polythiophene linker precursor group and the fullerene comprises a cationic group, and the other comprises an anionic group.
42. The method of claim 41 wherein at least one of the polythiophene and the fullerene is water-soluble, and the water-soluble polythiophene or fullerene is dissolved in water, then is contacted with the other of the polythiophene or fullerene, optionally also in solution in water or in a water-soluble organic solvent.
43. The method of claim 41 wherein the polythiophene comprises a linker precursor group comprising a carboxylate or sulfonate group.
The method of claim 41 wherein the fullerene is a compound of formula
wherein m and m' are each independently 0 to about 12.
The method of claim 41 wherein the fullerene is a compound of formula
wherein each R is independently selected from the set consisting of hydrogen, alkyl, and aryl, or two Rl groups together with the nitrogen atom to which they are bonded form a 3-8 membered heterocyclyl, optionally substituted, and optionally further comprising 1-3 addition heteroatoms selected from O, NR1, and S(O)q wherein q is 0, 1, or 2.
46. A method of preparing the composition of claim 1 , comprising polymerizing, in the presence of a metallic catalyst, a halothiophene
organometallic reagent, the reagent being prepared by contacting a
dihalothiophene bearing a fullerene group and metal or metal derivative.
47. The method of claim 46 wherein the metallic catalyst comprises nickel or palladium.
48. The method of claim 46 wherein the halothiophene organometallic reagent is a zinc, magnesium, or manganese organometallic reagent.
49. The method of claim 46, further comprising copolymerizing with the dihalothiophene bearing a fullerene group a second dihalothiophene not bearing a fullerene group.
50 The method of any one of claims 46-49 wherein the dihalothiophene bearing a fullerene group is of formula (II) or of formula (III)
wherein each Z is independently selected halo; R1 is hydrogen, or is unsubstituted or substituted alkyl or is unsubstituted or substituted aryl; each FLR is an independently selected fuller ene, and each X' is an independently selected linker.
51. The method of claim 46 wherein the dihalothiophene is a 2,5- dichlorothiophene or a 2,5-dibromothiophene, bearing a fullerene.
52. The method of claim 50 wherein the dihalothiophene bearing a fullerene group is of formula (II), and X' is an alkylene chain, optionally containing therewithin a double bond, a triple bond, or an aryl group, or a heteroatom selected from the set consisting of O, NR1, S, S(O), and S(O)2, wherein R1 is II or alkyl, wherein the alkylene chain is optionally substituted with a hydroxyl group or a carbonyl group.
53. A method of preparing a film comprising applying a composition made by a method of claim 26 to a surface.
54. The method of claim 53 wherein the composition is first dissolved in a solvent, then applied to a surface, then the solvent removed.
55. A photovoltaic device comprising the composition of claim 1.
56. The photovoltaic device of claim 55 wherein a plurality of cells of the composition or film, respectively connected to conductors, is adapted to produce a voltage between conductors when the cells are under solar illumination.
57. A photovoltaic device comprising:
a first electrode and a second electrode separated by a polymer, wherein the polymer includes:
a polythiophene polymer having thienyl repeating unite; and a number of fullerene groups in contact with the polythiophene polymer; wherein at least some of the thienyl repeating units not disposed at a polymer chain terrain as are covalently or ionically bonded via respective linkers to respective fullerene groups.
58. The photovoltaic device of claim 57, wherein the polythiophene polymer and fullerene groups are mixed to form a composite material.
59. The photovoltaic device of claim 57, wherein the polythiophene polymer and fullerene groups are formed in alternating layers.
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CN113444255A (en) * | 2021-05-28 | 2021-09-28 | 云南大学 | Imine covalent organic framework loaded fullerene C60Material, preparation method thereof and application of supercapacitor |
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