RAPIDLY DISPERSING SOLID ORAL COMPOSITIONS
FIELD OF THE INVENTION
The present invention relates to the rapidly dispersing solid oral composition and process for manufacture of such compositions.
DESCRIPTION OF THE RELEVANT ART
Oral administration in the form of a conventional tablet, pill or capsule constitutes the generally preferred route for administration of pharmaceuticals since this route is generally convenient and acceptable to patients. Unfortunately such compositions may be associated with certain disadvantages, particularly in the treatment of pediatric or geriatric patients, who may dislike or have difficulty in swallowing such compositions, or where administration of a conventional tablet, pill or capsule is not feasible.
In case of patients with psychosis and other mental disorders the administration of conventional solid dosage form is not always suitable due to patient compliance. In case of disorders where water intake needs to be limited or patients have reduced tendency to drink water for eg. Nausea, the use of rapidly dispersing tablet is suitable choice as it can be swallowed without water and disintegrates rapidly when it enters stomach.
U.S. Pat. No. 5,955,488 and 6,063,802 discloses that the Ondansetron hydrochloride dihydrate has bitter taste. In order to solve this problem the patents teaches the use of Ondansetron base in the form of freeze dried dosage form for oral administration. However, such freeze dried dosage form suffers from various drawbacks such as moisture sensitivity, inherent fragility and such like. This causes most of the operations like embossing, packing and handling of such product a difficult and cumbersome operation. In particular, it has been determined that, due to the inherent fragility, surface undulation, moisture sensitivity and chemical makeup of freeze-dried dosage forms, the application of compression for the purpose of embossing would cause deformation, reduced porosity and hence increased dispersion time, and possibly cracking of the dosage forms. Similarly, it is believed that the chemical makeup, moisture sensitivity, porosity and surface undulation of freeze dried dosage forms would cause ink to dissolve the dosage forms at the point of contact or to diffuse throughout the dosage forms leading to clarity problems. The said freeze dried products are also generally not suited for packing and handling
operations.
There have been commercialized rapidly dispersing tablets prepared by lyophilizing solutions containing various drugs (U.S.Pat.Nos.5,631,023) e.g., Pepcid® RPD (famotidine preparation, Merck). However, these tablets have the disadvantage in that the productivity of the process for the preparation thereof is very low because the process involves the steps of injecting a drug solutions into a pre-formed container, lyophilizing and coating the lyophilized product with an expensive material.
The said lyophilization and freeze dried technologies are substantially expensive and require sophisticated technologies. In order to overcome above disadvantages various alternative technologies has been tried in past.
Instead of lyophilization, Yamanouch Pharmaceutical Co. Ltd. has disclosed into WO 99/47126 a rapidly dispersing tablet prepared by using a water-soluble non saccharide polymer as a binder together with an active ingredient; and humidifying the tablet. Further, WO 93/12769 discloses a rapidly dispersing tablet prepared by filling a mold with a suspension containing an active ingredient together with agar and sugar; and drying the suspension to remove the solvent at 30°C in a vacuum. However, these processes suffer from low productivity and uneven product quality.
Cima labs has developed Orasolv technique which is disclosed in U.S.Pat.No. 6,024,981. Among the tablets prepared thereby, Zomig® Rapimelt (zolmitriptan preparation, Astrazeneca) has been commercialized. This tablet contains an effervescent substance but has the problems of incomplete disintegration in the oral cavity and displeasing effect of the effervescent gas generated in the oral cavity.
U.S.Pat.No. 3,885,026 discloses porous tablets prepared by adding a volatilizable adjuvant, e.g., urethane urea, ammonium carbonate or naphthalene, to other tablets components; tableting the resulting mixture; and heating the tablets to volatilize the adjuvant. However, a residual amount of the adjuvant in the tablet may generate a deleterious effect on the patient.
U.S.Pat.No.4, 134,943 discloses porous tablets prepared by adding a liquid having a freezing
temperature in the range of -30 to 25°C to other tablet components; cooling the mixture below the freezing temperature to solidify the liquid; tableting the cooled mixture; and then evaporating the liquid. However, this process suffers from low productivity.
Accordingly, it is an object of the present invention to provide a rapidly dispersing solid oral composition comprising Ondansetron, Olanzapine along with pharmaceutically accepted salts, solvates, enantiomers or mixtures thereof including racemic mixture and method of producing such compositions.
SUMMARY OF THE INVENTION The invention relates to the rapidly dispersing compositions and method of producing such compositions. The present invention uses substantially simple and cost effective manufacturing technique. The rapidly dispersible tablets prepared by such process has acceptable stability as per ICH guidelines and dispersed within 30 seconds preferably within 10 seconds and more preferably within 5 seconds. The rapidly dispersible compositions obtainable according to the invention, in addition to being dispersed rapidly have the following further advantages: It has substantially good organoleptic characteristics; It is devoid of any need for the cautions and measures required during handling and packaging of the freeze dried formulations;
> It avoids the use of organic solvents which might pose environmental safety problems According to one of the embodiments of the invention the active ingredient along with one or more pharmaceutical excipients was blended for 5-10 minutes, the powder blend thus obtained was granulated with solution of wetting agent/surfactant in water, the wet mass thus obtained was sieved to obtain granules. The granules after drying were compressed into the tablets. Alternatively the tablets can be prepared using direct compression technique.
DETAILED DESCRIPTION OF THE INVENTION
The present invention therefore provides the rapidly dispersing tablet formulation for oral administration comprising an active ingredient, in the form of its free base or pharmaceutically accepted salts, solvate, enantiomers or mixtures thereof including racemic mixture and one or more pharmaceutically accepted excipients.
As used in this description and in the appended claims the word "rapidly dispersing" refers to the dosage form which disperses in water within 30 seconds, preferably within 10 seconds and more
preferably within 5 seconds or less as per the test specified in United State Pharmacopoeia.
In the description and in the appended claims the word "pharmaceutically active ingredient" refers to any of the drug selected from ondansetron, olanzapine or pharmaceutically accepted salts, solvate, enantiomers or mixtures thereof including racemic mixture.
The term "pharmaceutically accepted excipients" as used in this description and in the appended claims comprise binders, dispersing agents, fillers, flavoring agents, sweetening agents, lubricants or glidants and such like. The "dispersing agent" in accordance with the present invention comprises crosscarmellose sodium, crosscarmellose calcium, crosspovidone, sodium starch glycolate, sodium carboxymethyl cellulose, hydroxypropylcellulose, xanthan gum, alginic acid and alginates one or more clays selected from bentonite, hectorite, magnesium aluminium silicate, and such like, preferably the dispersing agent used in the present invention is crosspovidone.
The "binders" used in the present invention are selected from gelatin, pregelatinized starch, starch paste, starch DC, starch 1500, acacia, tragacanth, guar gum, hydroxypropylcellulose, hydroxypropylmethylcellulose, methylcellulose, glucose, sucrose, sorbitol, polyvinylpyrrolidone plasdone S-630 and such like. The preferred binder of the present invention is pregelatinized starch.
Suitable "fillers" as used in this invention are selected from one or more starch derivatives selected from corn starch, potato starch or rice starch; one or more polysaccharides selected from the group consisting of dextrins or maltodextrins, microcrystalline cellulose, powdered cellulose, mixture of microcrystalline cellulose and guar gum, coprocessed blends of microcrystalline cellulose; one or more polyhydric alcohols selected from the group consisting of mannitol, xylitol, sorbitol and such like. The preferred fillers used in this invention are mannitol, microcrystalline cellulose and mixture of microcrystalline cellulose and guar gum.
The "surfactant or wetting agent" as used in this specification and in the appended claims is selected from any of polyoxyethylene sorbitan fatty acid esters, e.g., polyoxyethylene 20 sorbitan monolaurate (TWEEN 20), polyoxyethylene (4) sorbitan monolaurate (TWEEN 21), polyoxyethylene 20 sorbitan monopalmitate (TWEEN 40), polyoxyethylene 20 sorbitan monooleate (TWEEN 80); polyoxyethylene alkyl ethers, e.g., polyoxyethylene 4 lauryl
ether (BRIJ 30), polyoxyethylene 23 lauryl ether (BRIJ 35), polyoxyethylene 10 oleyl ether (BRIJ 97); and polyoxyethylene glycol esters, e.g., poloxyethylene 8 stearate (MYRJ 45), poloxyethylene 40 stearate (MYRJ 52) or mixtures thereof, or sodium lauryl sulphate and such like. The preferred surfactant of the present invention is sodium lauryl sulphate.
The suitable "lubricants" are talc, magnesium stearate, stearic acid or glyceryl behenate preferably magnesium stearate and suitable glidants includes colloidal silicon dioxide or talc preferably colloidal silicon dioxide.
Suitable "sweeteners" include, for example, sugars such as sucrose, lactose and glucose; cyclamate and salts thereof; saccharin and salts thereof; and aspartame. Preferably the sweetener of the rapidly dispersing dosage form of the present invention is aspartame. Suitable flavoring agent include strawberry, cherry, mint and caramel flavouring aids, preferably the flavoring agent of the present invention is strawberry flavour.
Within the above preferred aspects of the invention, rapidly dispersing composition, wherein the amount of active ingredient is in the range of 1 to 25 mg. When the pharmaceutically active ingredient is Ondansetron or a free base, salt, solvate, enantiomer or mixture thereof including racemic mixture, the preferred amount is 4, 8, 16 or 24 mg. When the pharmaceutically active ingredient is Olanzapine or a free base, salt, solvate, enantiomer or mixture thereof including racemic mixture, the preferred amount is 5, 10, 15 or 20 mg.
It is worth to mention that though examples given in the present description are limited to the particular amount of dosage form, it is obvious to those skilled in the art to find out the composition for other dosage forms and substitute the equivalent excipients as described in this specification or with the one know to the industry.
The following examples describe the present invention in detail but does not limit the invention in any way.
Example 1.
Ondansetron 4 mg rapidly dispersing tablet:
Preparation method:
1. Ingredients 1 to 4 and half quantity of ingredient 5 were weighed and passed through mesh #60 and blended for 5-10 minutes.
2. The powder blend obtained from step (1) was granulated with the solution of sodium lauryl sulphate (ingredient 11) in water to obtain wet mass.
3. The wet mass of step (2) was passed through mesh # 10 to obtain wet granules. The wet granules were dried at suitable temperature from 40°C-65°C till the LOD (Loss on drying) of the granules was 2% or less.
4. The dried granules of step (3) were passed through mesh # 30.
5. Ingredients 6 to 10, 12 and remaining half the quantity of ingredients 5 were weighed and passed through mesh # 40 and blended with dried granules obtained from step (4) to obtain lubricated blend. 6. The lubricated blend of step (5) was compressed to tablets using suitable punches.
Example 2.
Ondansetron 8mg rapidly dispersing tablet:
Procedure: Same as in example 1. Example 3:
Ondansetron 24 mg rapidly dispersing tablet:
Procedure: Same as in example 1. Example 4:
Ondansetron 4 mg rapidly dispersing tablet:
Preparation method:
1. Ingredients 1 to 3 were weighed and passed through mesh #80 and blended for 5 - 10 minutes.
2. The blend obtained from step (1) was granulated with solution of sodium lauryl sulphate (ingredient 6) in water in FBP (fluid bed processor) and dried.
3. After completion of drying process, ingredients 4, 5, and 7 were charged in to the fluid bed processor and mixed for 3 minutes at 30°C, to obtain a lubricated blend. 4. The lubricated blend of step (3) was passed through mesh # 40 and compressed into tablets using suitable punches. Example 5. Ondansetron 8mg rapidly dispersing tablet:
Preparation method: Same as in example 4. Example 6.
Ondansetron 24 mg rapidly dispersing tablet:
Same as in example 4. Example 7.
Olanzapine 5 mg rapidly dispersing tablet:
The similar method as described in example 1 was adopted for the preparation of above mentioned tablets.
Example 8.
Olanzapine 10 mg rapidly dispersing tablet:
Preparation method:
The similar method as described in example 1 was adopted for the preparation of above mentioned tablets.
Example 9.
Olanzapine 20 mg rapidly dispersing tablet:
Preparation method:
The similar method as described in example 1 was adopted for the preparation of above mentioned tablets.
Example 10.
Olanzapine 5 mg rapidly dispersing tablet:
Preparation method:
The similar method as described in example 4 was adopted for the preparation of above mentioned tablets.
Example 11.
Olanzapine 10 mg rapidly dispersing tablet:
Preparation method:
The similar method as described in example 4 was adopted for the preparation of above mentioned tablets.
Example 12.
Olanzapine 20 mg rapidly dispersing tablet:
Preparation method:
The similar method as described in example 4 was adopted for the preparation of above mentioned tablets.
It is obvious to those skilled in the art that both the methods of wet granulation and direct compression can be suitably and successfully applied for the preparation of the tablets as per any
of the examples 1 to 4. When direct compression method is used for the manufacture of tablets the water and sodium lauryl sulphate is not needed in the formulation which is exemplified by the following example.
Example 13.
Olanzapine/Ondansetron rapidly dispersing tablets:
Preparation procedure:
All the ingredients 1-6 are passed through mesh # 40 and blended in suitable blender for 5-10 minutes and compressed into tablets using suitable punches.
The examples given above are only meant to be explanatory and in no way limit the scope of the present invention. Many variation of the present invention, disclosed in the detailed description, are obvious to those skilled in the art and are contemplated to be within the scope of the present invention.