WO2001041858A2 - Catheter with stylet lumen - Google Patents

Catheter with stylet lumen Download PDF

Info

Publication number
WO2001041858A2
WO2001041858A2 PCT/US2000/033476 US0033476W WO0141858A2 WO 2001041858 A2 WO2001041858 A2 WO 2001041858A2 US 0033476 W US0033476 W US 0033476W WO 0141858 A2 WO0141858 A2 WO 0141858A2
Authority
WO
WIPO (PCT)
Prior art keywords
catheter
lumen
stylet
delivery
drug
Prior art date
Application number
PCT/US2000/033476
Other languages
French (fr)
Other versions
WO2001041858A3 (en
Inventor
Edward M. Gillis
James A. Filice
Felix Theeuwes
Original Assignee
Durect Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Durect Corporation filed Critical Durect Corporation
Priority to EP00982564A priority Critical patent/EP1235610A2/en
Priority to AU19583/01A priority patent/AU1958301A/en
Priority to CA002389028A priority patent/CA2389028A1/en
Publication of WO2001041858A2 publication Critical patent/WO2001041858A2/en
Publication of WO2001041858A3 publication Critical patent/WO2001041858A3/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/01Introducing, guiding, advancing, emplacing or holding catheters
    • A61M25/0102Insertion or introduction using an inner stiffening member, e.g. stylet or push-rod
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0021Catheters; Hollow probes characterised by the form of the tubing
    • A61M25/0023Catheters; Hollow probes characterised by the form of the tubing by the form of the lumen, e.g. cross-section, variable diameter
    • A61M25/0026Multi-lumen catheters with stationary elements
    • A61M2025/0034Multi-lumen catheters with stationary elements characterized by elements which are assembled, connected or fused, e.g. splittable tubes, outer sheaths creating lumina or separate cores
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0021Catheters; Hollow probes characterised by the form of the tubing
    • A61M25/0023Catheters; Hollow probes characterised by the form of the tubing by the form of the lumen, e.g. cross-section, variable diameter
    • A61M25/0026Multi-lumen catheters with stationary elements
    • A61M2025/0037Multi-lumen catheters with stationary elements characterized by lumina being arranged side-by-side
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/0021Catheters; Hollow probes characterised by the form of the tubing
    • A61M25/0023Catheters; Hollow probes characterised by the form of the tubing by the form of the lumen, e.g. cross-section, variable diameter
    • A61M25/0026Multi-lumen catheters with stationary elements
    • A61M2025/0039Multi-lumen catheters with stationary elements characterized by lumina being arranged coaxially

Definitions

  • This invention relates generally to catheters for use in delivery of drug, and m particular to a catheter suitable for drug delivery and comp ⁇ smg a stylet lumen
  • Site-specific drug delivery can be particularly challenging when the drug is to be delivered long-term (e g , several hours to several days, weeks, or months)
  • One approach to accomplish site-specific drug delivery involves the use of a catheter, which can be positioned at a treatment site to facilitate localized delivery of drug from a drug reservoir that may be some distance from the treatment site Long-term drug delivery requires that such catheters be biocompatible, drug non-reactive, impermeable, and flexible (e g , not sharp or easily breakable while implanted m the body)
  • over-the-wire catheters Two commonly used types of dilatation catheters used m balloon angioplasty are referred to as "over-the-wire” catheters, and "non-over-the-wire” catheters
  • a non- over-the-wire catheter acts as its own guide wire, and thus there is no need for a separate guide wire lumen
  • An over-the-wire catheter is one m which a separate guide wire lumen is provided in the catheter Placement of this type of catheter m the body is a two-step process
  • a guide wire is used to establish a path to, for example, a stenosis in a blood vessel
  • the catheter is then advanced over the guide wire until the distal end of the catheter reaches its destination During advancement of the catheter over the guidewire, f ⁇ ctional forces build, which increase with increasing length of the guide wire lumen, thus hampering placement of the catheter
  • the so-called “monorail” catheter was developed as an approach to reduce these factional forces
  • a guidewire is introduced into a vessel of a subject, then the catheter is inserted over the guidewire, using the guidewire lumen. Because the guidewire lumen is shorter than the overall length of the catheter, the frictional forces as the catheter is moved over the guidewire are reduced compared with catheters in which the guidewire lumen run the length of the catheter. Since the guide wire lumen in these monorail catheters is open at both ends, there is still a requirement for a two-step process for catheter placement.
  • the aforementioned catheters were typically used for balloon angioplasty, and as such had relatively large outer diameters.
  • the relatively large outer diameter of these catheters renders them unsuitable for implantation and drug delivery to sites in the body such as the spinal cord.
  • a catheter design which requires a two-step process for implantation is also unsuitable for delivery of drugs, in part because introducing a guidewire into such locations carries with it the inherent risk of damaging tissue at the implantation site.
  • “Microbore” catheters have been developed for delivery of drugs to various sites in the body (see, e.g., U.S. Patent No. 5,820,610). Such catheters typically have a delivery lumen inner diameter of about 0.015 inch, and are thus adapted for delivery of volumes of formulation in the range of milliliters per day.
  • a delivery lumen inner diameter of about 0.015 inch
  • the drug is needed in only very low quantities and/or at a low volume rate over an extended time period.
  • the present invention features a catheter suitable for drug delivery.
  • the catheter comprises a catheter body comprising a proximal and a distal end, and defining a drug delivery lumen and a stylet lumen.
  • the stylet lumen comprises a distal end configured to permit a stylet to abut the stylet lumen distal end, and a proximal aperture which is distal to the proximal end of the catheter, providing entry of the stylet into the side of the catheter.
  • the stylet lumen is adapted for slidably receiving a stylet which can be used to guide the catheter to the intended site in the body of a subject and thus to facilitate implantation of the catheter.
  • the stylet lumen and the delivery lumen are juxtaposed.
  • the catheter body comprises two integral, juxtaposed elongate members which define the delivery lumen and the stylet lumen.
  • the catheter body comprises a single elongate member through which both delivery and stylet lumen extend.
  • the stylet lumen and the delivery lumen are coaxial.
  • the stylet lumen distal end is at least partially closed or is completely closed.
  • the stylet lumen distal end has one or more openings, which openings are sized such that the stylet cannot pass through.
  • the stylet is pushed against the stylet lumen distal end to position the catheter body within the subject.
  • the stylet lumen distal end comprises one or more openings, fluid from an anatomical site in the body of the subject can be sampled through the stylet lumen.
  • the invention features a drug delivery system comprising a drug delivery device and a catheter of the invention and a method for delivery of drug using the catheter of the invention.
  • a primary object of the invention is to provide a catheter that can be readily handled, implanted, and cut to length, and that can be readily adapted for use in accurate, consistent, and reliable delivery of drug at a particularly low volume rate, e.g., microliter or submicroliter quantities of a liquid or semisolid drug formulation per day.
  • Another object of the invention is to provide a catheter that is pre-attached to a drug delivery device, thus eliminating the need for a physician or other health care worker to effect the connection between the catheter and the delivery device.
  • the catheter-delivery device assembly may be provided with a stylet positioned in the stylet lumen. The entire assembly may be provided as a sterile unit.
  • Another object of the invention is to provide a catheter that can be used with a variety of drug delivery systems to accomplish site-specific drug delivery. It is another object of the invention to provide a catheter that is suitable for delivery of drug to a distal treatment site within a subject, particularly sites that are highly sensitive or fragile (e.g., the spinal cord).
  • a proximal section of the catheter comprises a delivery lumen (and not a stylet lumen), which proximal section extends proximally beyond the aperture which receives the stylet.
  • This proximal section has a single lumen and therefore can be cut to length and attached to a delivery device. This feature eliminates the possibility that the delivery device will be inadvertently attached to the wrong lumen (i.e., the stylet lumen), an error which might otherwise occur if the stylet and delivery lumen proximal ends were co- terminal.
  • Another advantage of the catheter of the present invention is that, since the stylet lumen is separate from the drug delivery lumen, the stylet lumen can be larger than the drug delivery lumen.
  • the stylet lumen can accommodate a stylet which is of sufficient size so as to provide the stiffness necessary to guide the catheter to the site of treatment.
  • a further advantage of the catheter of the present invention is conferred by opening(s) in the stylet lumen distal end.
  • This opening(s), when present, allows one to sample fluid from an anatomical site in the body of the subject.
  • a fluid sample can provide diagnostic information, and can establish the location or placement of the distal end of the catheter.
  • the catheter can facilitate delivery of extremely small volumes of drug (e.g., submicroliter volumes) and at low volume delivery rate, yet is easily handled, e.g. , by a clinician during implantation.
  • This advantage of the catheter is provided by the combined characteristics of the delivery lumen, which provides the drug delivery conduit, and the stylet lumen, which provides for ease of guiding of the catheter to the intended site of delivery of formulation.
  • the catheter reduces the economic costs as well as the risks associated with systemic dosing.
  • the side exit of the stylet allows for pre-attachment of the catheter to a delivery device. A single- or multi-lumen catheter would not be pre-attached, as such an arrangement would not allow facile removal of the stylet, which is needed for implantation, but which must subsequently be removed.
  • the small outer diameter of the catheter body confers the advantage of allowing access through small bore needles during implantation or to sites in the body accessible only by fine passageways.
  • Figure 1 is a schematic drawing showing the general features of an exemplary catheter of the invention.
  • Figure 2 is a cut-away view of the portion of the catheter body comprising the stylet lumen proximal aperture, and shows the arrangement of the stylet lumen and delivery lumen.
  • Figure 3 is a cut-away view of the distal end of the catheter body, and shows stylet lumen, delivery lumen, delivery lumen distal aperture, and stylet lumen closed distal end.
  • Figure 4 is a cross-sectional view of the portion of the catheter body comprising the stylet lumen proximal aperture, and shows the arrangement of stylet lumen proximal aperture, and delivery lumen.
  • Figure 5 is a cross-sectional view of the distal section of the catheter body, and shows stylet lumen, and delivery lumen.
  • Figure 6 shows the catheter body distal end, with delivery lumen distal aperture.
  • Figures 7A, 7B, 8A and 8B illustrate alternative exemplary embodiments of the stylet lumen proximal aperture.
  • Figures 7A and 8A are cut away views;
  • Figures 7B and 8B are perspective views.
  • Figures 9-13 illustrate an alternative exemplary embodiment of the catheter having integral, juxtaposed arrangement of stylet and delivery lumen.
  • Figures 14-17 illustrate an alternative exemplary embodiments of the catheter having coaxial arrangement of stylet and delivery lumen.
  • Figures 18-20 depict exemplary embodiments in which the stylet lumen distal end comprises one or more openings.
  • Figure 18 is a cut-away view;
  • Figures 19 and 20 are end views.
  • Figure 21 is a cut-away view of a delivery system of the invention comprising a catheter of the invention, and an attachment element, and attached for use with a drug delivery device.
  • Figure 22 illustrates an embodiment of the invention in which the catheter body is attached to a drug delivery device.
  • a stylet is positioned within the stylet lumen.
  • Figures 23 A and 23 B illustrate an embodiment of the invention in which the catheter body is attached to the drug delivery device, and a connector further secures the catheter body to the delivery device.
  • Figure 23A is a perspective view;
  • Figure 23B is a cut-away view.
  • Drug delivery device as used herem is meant to encompass any device that comp ⁇ ses a drug reservoir and that facilitates movement of drug from the drug reservoir to a site external to the drug delivery device "Drug delivery device” thus encompasses controlled drug release devices, as well as devices that release drug m an unpatterned (e g , substantially unregulated) manner Controlled drug release devices are particularly prefe ⁇ ed for use with the catheter of the present mvention
  • Controlled release as used herem (e g , in the context of "controlled drug release”) is meant to encompass release of substance (e g , a drug) at a selected or otherwise controllable rate, mterval, and/or amount "Controlled release” thus encompasses, but is not necessa ⁇ ly limited to, substantially continuous delivery, patterned delivery (e g , intermittent delivery over a pe ⁇ od of time that is interrupted by regular or l ⁇ egular time intervals), and delivery of a bolus of a selected substance (e g , as a pre-determined, discrete amount of a substance over a relatively short pe ⁇ od of time (e g , a few seconds or minutes)
  • controlled drug release device is meant to encompass any device that provides for controlled release of a drug or other desired substance, and that can be adapted for use with a catheter of the mvention, e g , a drug delivery device that provides for controlled release of drug through a catheter of the mvention, and at a rate that is suitable to accomplish delivery of a therapeutically effective amount of drug to a treatment site accordmg to the methods of the mvention
  • low volume rate drug delivery generally refers to delivery of a liquid or semisohd drug at a volume rate of from about 0 01 ⁇ l/day to about 200 ⁇ l/day, usually about 0 04 ⁇ l day to about 20 ⁇ l/day, more usually about 0 1 ⁇ l/day to about 8 0 ⁇ l/day
  • treatment site is meant to refer to a desired site for delivery of drug from a drug delivery device of the mvention, and/or a site from which fluid sampling is desired, e g , for diagnosis and/or prognosis
  • Treatment site is thus meant to include, although is not necessa ⁇ ly limited to, a subcutaneous, percutaneous, intravenous, mtrathecal, intramuscular, lntra-artal, mtravascular, mtrape ⁇ toneal, mtraspinal, epidural, intracramal, pe ⁇ tumoral, or mtratumoral (i e , within a cancerous growth) site within a subject, as well as sites within or near a selected organ or tissue (e g , central nervous system (e g , spmal fluid, bram, etc ), pe ⁇ pheral nervous system, kidney, liver, pancreas, heart (e g , mtrape ⁇ cardial), lung, eye,
  • organ or tissue e g
  • access site or "implantation site” is used to refer to a site on or m a subject at which a catheter of the mvention is introduced for implantation and positioning within the subject's body, e g , for delivery of drug to a desired treatment site
  • the access site or implantation site can be a subcutaneous site at which a proximal end of the catheter is substantially retamed, and the treatment site is a position within or adjacent the spmal cord (treatment site) at which a distal end of the catheter is positioned for delivery of drug
  • Drug delivery system as used herem is meant to refer to a combmation of a catheter of the mvention and a drug delivery device suitable for use in delivery of a drug to a treatment site, preferably a controlled drug release device
  • subject any subject, generally a mammal (e g , human, canine, felme, equine, bovine, etc ), to which drug delivery is desired
  • impermeable means that the mate ⁇ al is sufficiently impermeable to environmental fluids as well as ingredients contained within the dispensmg device such that the migration of such mate ⁇ als mto or out of the device through the impermeable device is so low as to have substantially no adverse impact on the activity or function of the drug retained within the device during the delivery period.
  • drug formulation means any substance suitable for delivery to a treatment site of a subject, which substances can include pharmaceutically active drugs, as well as biocompatible substances that do not exhibit a pharmaceutical activity in and of themselves, but that provide for a desired effect at a treatment site, e.g., to flush or irrigate a treatment site (e.g., saline).
  • substances can include pharmaceutically active drugs, as well as biocompatible substances that do not exhibit a pharmaceutical activity in and of themselves, but that provide for a desired effect at a treatment site, e.g., to flush or irrigate a treatment site (e.g., saline).
  • proximal end (or “first end”) is used herein in connection with components and/or structures which are closer to a clinician or other individual who is using the catheter and/or devices of the invention in a medical treatment setting.
  • distal end (or “second end”) is used herein in connection with components and/or structures which are closer to the treatment site or sampling site within the body of the subject being treated.
  • the catheter of the present invention comprises a catheter body which defines a delivery lumen which generally extends the length of the catheter body, from at or near the catheter body proximal end to at or near the catheter body distal end.
  • the catheter of this invention further defines a stylet lumen.
  • the delivery lumen and the stylet lumen are generally separated from one another by an impermeable material, e.g., the stylet lumen and delivery lumen are not in fluid communication. While the delivery lumen extends from at or near a proximal end to at or near a distal end of the catheter body, the stylet lumen has a proximal aperture distal to the catheter body proximal end.
  • the relative position of the stylet proximal aperture provides a side entry for inserting a stylet into the catheter.
  • the invention is also advantageous in that the catheter body comprises a proximal section or region that defines a delivery lumen, but not a stylet lumen. This feature of the stylet lumen provides an important advantage by allowing the proximal extension to be cut to any desired length without interfering with the stylet lumen.
  • stylet lumen defined by the catheter body is its distal end, which is configured to permit a stylet to abut the stylet lumen distal end, i.e., the stylet cannot pass through the stylet lumen distal end.
  • This feature confers a further advantage in that the stylet lumen is adapted to slidably receive a stylet, which is used to push the catheter to a site of treatment in the body.
  • the stylet provides the stiffness necessary to guide the catheter to the site of treatment without the need for introduction of a guidewire prior to insertion of the catheter. Thus, the risk of tissue damage by the stylet is effectively reduced or eliminated.
  • the distal end of the stylet lumen is sufficiently close to the catheter body end so that control over the direction of the catheter body distal end is maintained.
  • the stylet lumen distal end mav be closed, or may have one or more openings
  • the opemng(s) allow sampling of fluid from an anatomical site in the body of the subject
  • a fluid sample can be further analyzed for diagnostic purposes, and can also provide information as to the location of the distal end of the catheter within the body
  • a fluid sample which comp ⁇ ses cerebrospinal fluid is an indication that intrathecal implantation has been achieved
  • the stylet lumen has a larger inner diameter than the delivery lumen, e g , the delivery lumen diameter is on the order of hundredths to thousandths of an mch In this embodiment, fluid sampling through the stylet lumen would be more practical than through the delivery lumen
  • the catheter body is made of a highly flexible, biocompatible mate ⁇ al
  • the stylet is generally removed thus effectivelv removmg the stiffness confe ⁇ ed by the stylet, so that the feature of catheter body flexibility is restored
  • the flexibility feature is important m a catheter which is mamtamed m the bodv over extended pe ⁇ ods of time, smce damage to the tissues su ⁇ ounding the implanted catheter upon movement by the subject mto which the catheter is implanted is reduced or eliminated
  • catheter of the invention is p ⁇ ma ⁇ ly mtended for use m drug delivery, it may also be used in the course of other medical procedures, mcludmg, e g , to facilitate sampling of fluid (e g , spinal fluid) from the treatment site, etc , delivery of energy, such as m an ablation treatment, m imagmg methods, e g , delivery of ultrasound energy, or a microendoscopic or angioscopic-type device
  • the catheter body is generally a flexible elongate structure compnsing a proximal end, a distal end, and an outer surface
  • the catheter body can be any suitable shape mcludmg, but not limited to, tubular, elliptical, cylind ⁇ cal, etc , and may be either smooth on the catheter outer surface, or may comp ⁇ se ⁇ dges (e g , longitudinal, axial, or circumferential) or other surface va ⁇ ations as will be desirable for the specific applications for which the catheter is used
  • the dimensions of the catheter can be va ⁇ ed as required or desired, and will vary according to a va ⁇ ety of factors (e.g., the treatment site for delivery, the drug delivery device used in connection with the catheter, etc.).
  • the inner diameter of the drug delivery lumen of catheter can be equal to, or can be greater or less than, the diameter of an orifice from which drug flows from a drug reservoir of a drug delivery device that is to be used with the catheter.
  • the delivery lumen of the catheter can comprise an inner diameter that is equal to or greater than the diameter of the orifice of a drug release device to be used with the catheter, and then taper over its length to a relatively smaller inner diameter, e.g. , to provide a drug delivery outlet at the distal end.
  • the inner and outer diameters of at least the proximal end of the catheter is preferably of a size sufficient to provide a leak-resistant or leak-proof drug flow path from a drug reservoir of the drug delivery device through the catheter drug delivery conduit.
  • the catheter may have an overall length in the range from about 0.4 inch to about 80 inches, e.g., from about 2 inches to about 60 inches, e.g., from about 4 inches to about 40 inches, e.g., from about 6 inches to about 30 inches.
  • the catheter of the invention can be described as comprising a proximal section and a distal section.
  • the catheter body defines a delivery lumen and a stylet lumen.
  • the catheter body In its proximal section, the catheter body does not define a stylet lumen, but defines a delivery lumen which is continuous with the delivery lumen defined by the catheter body in its distal section.
  • the proximal section can be cut to length without disturbing the stylet lumen.
  • the catheter body proximal section (the section of the catheter having a delivery lumen but no stylet lumen) can be of any desired length.
  • the length of the distance between the stylet proximal aperture and the proximal end of the catheter body can be from about 0.40 inches to about 4 inches or more.
  • the catheter body outer diameter can be substantially the same throughout its length, or can be varied (e.g., tapered, greater over the distal section than the proximal section, etc.).
  • the outer diameter of the catheter body changes abruptly at the stylet aperture such that the section of the catheter body which defines the delivery lumen and not the stylet lumen (i.e., the proximal section) has a smaller outer diameter than the section of the catheter body which defines both a delivery lumen and a stylet lumen.
  • the proximal and distal ends can have substantially the same outer diameter.
  • the outer diameter of the distal section of the catheter body is generally from about 0.01" (0.01 inch) to about 0.100", e.g., from about 0.015" to about 0.080", e.g., from about 0.020" to about 0.070", or from about 0.030" to about 0.060".
  • the catheter body distal section outer diameter is from about 0.040" to about 0.050".
  • the outer diameter of the proximal section of the catheter body is usually from about 0.01 inch to about 0.100 inch. Delivery lumen inner diameter
  • the portion of the drug delivery conduit defined by the delivery lumen is of an inner diameter compatible with the desired delivery characte ⁇ stics for the drug
  • the delivery lumen inner diameter is compatible for delivery at a relatively low volume rate, e g , as low as about 0 01 / ⁇ l day
  • the delivery lumen inner diameter can be substantially the same throughout the entire length of the catheter, or can vary along the catheter's length
  • the drug delivery conduit catheter can be tapered or na ⁇ owed at any pomt along the catheter body, e g , tapered at a distal end, or can be widened at any pomt along the catheter body, e g , widened over a distal portion of the catheter
  • the inner diameter of the catheter body defining the delivery lumen can be from about 0 0002" to about 0 025", from about 0 0005" to about 0 015", from about 0 001" to about 0 0125",
  • the lumen comp ⁇ ses a mckel titanium alloy
  • the inner diameter of the delivery lumen is about 0 003" to 0 006"
  • the outer diameter of the distal section of the catheter is about 0 005" to about 0 012"
  • the stylet lumen is adapted to shdably receive the stylet, which is then removed once the catheter has been placed at the desired site m the body Where the stylet is removed from the catheter, it may be preferable to enhance the slideability of the surfaces of the stylet, stylet lumen inner wall, e g , by Teflon or parylene coatmg of the stylet, etc
  • the inner diameter of the stylet lumen can be of a desirable size, e g , from about 0 0070 mch to about 0 030 mch, e g , from about 0 0075 mch to about 0 025 mch, or from about 0 010 mch to about 0 020 mch
  • the distance between the stylet distal end and the distal end of the catheter body can vary, depending on the implantation site and treatment site of catheter placement contemplated, on the application, and on the relative stiffness of the distal section of the catheter body desired dunng implantation In general, this distance is less than about 8 inches, e g , less than about 4 mches, e g , less than about 2 inches, and generally between 0 004 mch and 4 mches, e g , between about 0 04 mch and about 0 8 inch
  • the stylet lumen is configured such that the stylet abuts the stylet lumen distal end, I e , the stylet cannot pass through the stylet lumen distal end
  • the stylet lumen distal end is closed
  • the stylet lumen distal end has one or more openings, as long as the stylet cannot pass through the stylet lumen distal end.
  • Stylet lumen distal end opening(s) are referred to herein as "stylet lumen distal aperture(s)" or “sampling aperture(s).”
  • the opening(s) is dimensioned such that the stylet cannot pass through.
  • a sampling aperture may have a diameter from about 5% to about 95%, e.g., from about 10% to about 80%, from about 25% to about 75%, the diameter of the stylet.
  • an opening in the stylet lumen distal end may be about 0.005" or less.
  • the opening(s) is large enough to permit fluid sampling, e.g. to allow any fluid present at a given anatomical site to pass through upon application of negative pressure, at or near the stylet lumen proximal aperture.
  • sampling apertures are provided by a porous area, such as a mesh, a filter, or a porous membrane.
  • the proximal end of the stylet lumen comprises an opening, the "stylet lumen proximal aperture", which is adapted to receive a stylet.
  • the stylet lumen may be filled with a sterile material, may be filled with a material containing an anti-microbial agent, and/or can be sealed off.
  • the stylet lumen proximal aperture can be configured such that, upon removal of the stylet, the stylet lumen is sealed off from the environment (e.g., the atmosphere or the body).
  • the stylet lumen aperture may comprise a self-sealing element, e.g., a diaphragm, an iris-type closure, or a septum.
  • the stylet lumen proximal aperture can also be configured to receive a locking device or a connector, e.g., to secure a drug reservoir onto the catheter body. Any of a number of known connectors are suitable for this purpose.
  • the catheter body comprises a biocompatible material, more preferably an implantable grade biocompatible material.
  • the material of the catheter body that defines the drug delivery conduit is preferably substantially drug-impermeable and comprises a material(s) that does not react in an unintended manner with the active agent formulation.
  • the catheter body can be made of a single material, or can comprise two or more materials layered upon one another. Exemplary materials include, but are not necessarily limited to, biocompatible polymers, elastomers, metals, metal alloys, glasses, laminates of hydrophilic polymers and hydrophobic polymers, multilaminates or polymer, metals, and/or glasses; and the like.
  • biocompatible polymeric materials include, but are not necessarily limited to, homopolymers and copolymers of vinyl acetate (e.g., ethylene vinyl acetate copolymer); homopolymers and copolymers of acrylates (e.g., poly(methyl) methacrylate (PMMA), polyethylmethacrylate, ethylene glycol dimethacrylate, ethylene dimethacrylate and hydroxymethyl methacrylate), polyurethanes, polyethylenes, polyvmylchlondes, polycarbonates, polyamides, polysulfones, polyesters, poly udes, halogenated polymers (e g , polytetrafluoroethylene (PTFE), polyvmyl fluo ⁇ de, polychlorot ⁇ fluoroethylene, copolymers tetrafiuoroethylene and hexafluoropropylene, PFA, and the like), polyolefins (e g , high density polyethylene (HDPE), low density polyethylene
  • biocompatible elastomers include, but are not necessa ⁇ ly limited to, biocompatible elastomers such as medical grade synthetic (e g , silicone) rubbers, polyvmyl chlonde elastomers, polyolefins, homopolyme ⁇ c and copolymenc elastomers, urethane-based elastomers, natural rubbers, and fluo ⁇ nated polymers (e g , PTFE), and the like
  • Metallic mate ⁇ als suitable for the catheter body compnse stainless steel, titamum, platinum, tantalum, gold and their alloys, gold-plated fenous alloys, platmum-plated titamum, stainless steel, tantalum, gold and their alloys as well as other fenous alloys, cobalt-chromium alloys, titamum mt ⁇ de-coated stainless steel, titamum, platinum, tantalum, gold, and their alloys, TEFLONTM, mckel titamum, and superelastic mckel titamum
  • the catheter body compnses mckel titamum, particularly superelastic mckel titamum (NITINOLTM)
  • the catheter body comp ⁇ ses a silicone or a polyurethane elastomer
  • the catheter body can compnse additional mate ⁇ als or agents
  • the catheter can compnse a coating on an internal wall of the delivery lumen to facilitate transport of drug through the delivery lumen, or to impart other desirable characte ⁇ stics to the catheter
  • the catheter lumen can also compnse coatmgs that reduce the nsk of infection, e g , a silver coatmg, a coating or treatment with an antimicrobial agent(s), etc
  • the outer wall of the catheter body can compnse a coatmg or be treated to facilitate implantation of the catheter within the subject, to reduce the nsk of infection, and/or to impart other desirable characte ⁇ stics to the catheter Stylet
  • the catheter of the present invention is positioned in the body by use of a stylet which abuts the distal end of the stylet lumen, thus effectively allowing one to push the catheter through the body.
  • the stylet facilitates pushing of the catheter to an implantation site.
  • the characteristic(s) conferred on the catheter by the stylet can be varied by, for example, varying the materials from which the stylet is made, varying the structure of the stylet (e.g., a coil-like structure, a rod-like structure, other structure that provides compression strength), and varying the thickness of the stylet.
  • the stylet can be provided in a variety of configurations (e.g., geometrical shapes, e.g., substantially straight or in a pre-set shape to give all or a portion of the catheter a desired configuration to facilitate access to a specific region) and a variety of dimensions (e.g. , length, diameter, etc. ) as suitable to provide the desired compression strength.
  • configurations e.g., geometrical shapes, e.g., substantially straight or in a pre-set shape to give all or a portion of the catheter a desired configuration to facilitate access to a specific region
  • dimensions e.g. , length, diameter, etc.
  • the stylet diameter can be substantially the same throughout its length, or may vary, e.g. , the stylet diameter can be greater over those portions of the catheter where increased relative stiffness is desired and less over those portions of the catheter where increased relative flexibility is desired.
  • the dimensions and or configuration of the stylet can be varied with the dimensions of the stylet lumen. In some embodiments it may be desirable to use a stylet having a combination of structural configurations.
  • Materials for the stylet can be selected according to the desired design, e.g., to provide for compression strength.
  • Exemplary materials for use in the stylet include, but are not necessarily limited to, metals (e.g., stainless steel wire, parylene-coated or Teflon-coated stainless steel), metal alloys), polymers (e.g., particularly polymers of relatively high flex modulus, e.g., carbon fiber,) and the like.
  • An example of a compression stylet is a wire-like element, preferably teflon-coated stainless steel, having a diameter within the range of from about 0.006" to about 0.030".
  • the catheter 10 of the invention comprises a catheter body 20 which comprises a proximal section 23 and a distal section 24.
  • the distal section defines both delivery and stylet lumen.
  • the proximal section defines a delivery lumen, which is continuous with the delivery lumen of the distal section.
  • a stylet 60 enters the stylet lumen at the stylet lumen proximal aperture.
  • Figure 2 shows a cut-away view of the portion of the catheter body 20 compnsmg the stylet lumen aperture 73
  • the stylet lumen proximal aperture 73 is adapted to shdably receive a stylet, which enters the stylet lumen 70
  • the delivery lumen 50 is shown juxtaposed to the stylet lumen 70
  • Figure 3 is a cut-away view of the distal end of the catheter body 20, and shows the delivery lumen 50, the delivery lumen outlet 54 defined at a distal end 22 of the catheter body, the stylet lumen 70, and the stylet lumen distal end 72
  • Figure 4 is a cross-sectional view of the catheter body at a pomt just proximal of the stylet lumen proximal aperture 73 (I e , at the junction of the proximal and distal sections of the catheter), and shows the anangement of the delivery lumen 50 relative to the stylet lumen proximal aperture 73
  • Figure 5 is a cross-sectional view of the dis
  • the stylet lumen 70 curves toward the catheter body outer surface, such that the stylet lumen aperture 73 is an opening in the sidewall of the catheter body, as shown Figure 7B
  • a guidance groove 120 which serves to guide the stylet mto the stylet lumen 70, is provided m the outer surface of the catheter body 20
  • the easy cut-to-length feature can be retamed, provided the proximal portion of the catheter body is cut at a site proximal to the stylet aperture, or, alternatively, the guidance groove
  • the catheter body 20 compnses a first elongate member 30 defining the delivery lumen 50
  • the catheter body further comp ⁇ ses a second elongate member 40 which is juxtaposed to and integral with the first elongate member and which defines the stylet lumen 70
  • the first elongate member is substantially longer than the second elongate member
  • the first and second elongate members may be made of the same or of different matenals
  • Figure 10 shows a cut-away view of this exemplary vanation and shows the anangement of the delivery lumen 50 relative to the stylet lumen 70
  • Figure 11 is a cross- sectional view of the portion of the catheter body compnsmg the stylet aperture 73 and delivery lumen 50
  • Figure 12 is a cross-sectional view of the distal portion of the catheter body of this vanation, compnsmg both delivery lumen 50 and stylet lumen 70
  • the second elongate member 40 can compnse a proximal extension 45 which is not integral with the first elongate member 30, as shown in Figure 13
  • the stylet lumen and the delivery lumen can be coaxial, I e
  • the catheter body can compnse an elongate first member and an outer member which are coaxial and which define the delivery and stylet lumen, respectively
  • the catheter body compnses a first elongate member 30 defining a delivery lumen 50, and a second elongate member 40 defining, together with the first elongate member, a stylet lumen 70 Vanous aspects of this vanation is shown in Figures 14-16
  • Figure 14 shows the proximal section 23 and the distal section 24 of the catheter body 20
  • Figure 15 is a cut-away view illustrating how the stylet lumen 70 is defined by the first 30 and second 40 elongate members of the catheter body 20, and the delivery lumen 50 is defined by the first elongate member 30 of the catheter body
  • the first elongate member is substantially longer than the outer member, and defines a delivery lumen extending from the catheter body proximal end 21 to the catheter body distal end 22
  • the second elongate member defines a stylet lumen 70 opening mto a stylet lumen proximal aperture 73 which is distal to the catheter body proximal end, and wherem the second elongate member defines a stylet lumen terminating at a distal end 72
  • the first elongate member 30 is substantially completely enclosed within the second elongate member 40 along the length of the second elongate member
  • the first elongate member 30 and second elongate member 40 are fused
  • the second elongate member 40 and first elongate member(s) 30 can be associated in a va ⁇ ety of ways to provide the catheter 10 of the mvention
  • the inner and outer members may be jomed by connecting walls (not shown) at or near the stylet lumen proximal aperture 73 and/or at a distal end 22 of the catheter body 20
  • the first and second elongate members can be joined together at their ends by c ⁇ mping, heat fusion, ultrasonic welding, radiofrequency weldmg, heat bondmg, solvent bondmg, soldering, etc
  • the first and second elongate members can be joined by a mechanical element, such as a press fit or belong element
  • the first and second elongate members can be connected by an adhesive mate ⁇ al, which may be placed within a space between the first and second elongate members, minimally at the extreme proximal and distal ends of the first elongate member so as to hold the first
  • Figures 18-20 depict exemplary embodiments m which the stylet lumen distal end comp ⁇ ses one or more openings
  • Figure 18 is a cut-away view of the distal end 22 of the catheter body, showing the delivery lumen distal aperture 54, and the stylet lumen 70 with stylet 60 positioned in stylet lumen and abutting stylet lumen distal end 72
  • the stylet lumen distal end 72 is defined in part by an inner surface of the catheter body and provides a surface agamst which force can be exerted via a stylet to push the catheter mto place
  • Figure 19 is an end view of an exemplary embodiment in which stylet lumen distal end has one opening 74
  • Figure 20 is an end view of an exemplary embodiment in which stylet lumen distal end has a plurality of openings 74 Openings 74 are dimensioned to be smaller than diameter of stylet ATTACHMENT ELEMENTS
  • the catheter of the invention can be modified to be permanently fixed to a drug delivery device (e g , the catheter can be an extension of a drug delivery device component (e g , outer sheath of a drug delivery device) or can be attached by weldmg, adhesive bondmg, etc )
  • the catheter of the mvention can compnse an attachment element 85 for attaching the catheter to a drug delivery device (see, e g , Figure 21)
  • the attachment element 85 facilitates and maintains a connection between a drug delivery device and a catheter of the mvention, and thus maintains a drug flow pathway from a drug reservoir of a delivery device to a treatment site, dunng use in drug delivery to a treatment site
  • Such an attachment element may provide for permanent or reversible attachment of the drug delivery device to the catheter, and preferably provides for a leak-proof seal between the catheter and the drug delivery device.
  • attachment elements are compatible for use in the drug delivery system of the invention.
  • the attachment element can be provided as a portion of or component associated with the catheter proximal end, the drug delivery device distal end, or a combination of both.
  • the attachment element can be fashioned from or attached to a proximal section of the catheter body, which proximal portion defines a proximal portion of the delivery lumen.
  • the attachment element can be a press fit lock fashioned from or attached to a portion of such the catheter proximal extension.
  • the attachment element is a combination of a threaded connector elements, luer lock elements, bayonet connectors, etc.
  • the attachment element can be provided by a catheter receiving element positioned at the distal end of the drug delivery device, e.g., the proximal end of the catheter can permanently or removably inserted into the body of the drug delivery device.
  • the proximal end of the catheter may not require any additional elements to accomplish attachment to the drug delivery device.
  • the catheter may comprise a single drug outlet at or near the distal end for delivery of drug at or near a treatment site, or may comprise a plurality of such drug outlets (e.g., in the form of side holes along a portion of the distal end of the catheter that communicate with a drug delivery conduit defined by the inner diameter of the inner member, the outer member, or both).
  • the catheter may comprise a single drug delivery conduit (e.g., defined by a single inner member), or may comprise a plurality of drug delivery conduits (e.g., defined by one or more inner members positioned within a single outer member).
  • the catheter of the invention can be further modified by providing a radiopaque marker at one or more locations along its length, or by impregnating or coating all or a portion of the catheter body with appropriate radiopaque dyes or other radiopaque materials.
  • Suitable radiopaque markers can comprise metal rings (e.g., platinum, palladium, gold, etc.) The provision of radiopaque markers is well known in the art.
  • the distal end of the catheter is shaped so as to allow for smooth passage through such tortuous bends.
  • the distal end of the catheter can be provided as a rounded tip that allows for the catheter to move smoothly around such bends (e.g. , where a square-ended catheter tip might catch on the sidewalls of a vessel or duct, thus frustrating implantation or placing the subject at risk of injury).
  • the distal end of the catheter optionally ends in a one-way valve such as a duck bill valve to prevent retrograde flow into the catheter delivery lumen, with external pressure at that distal end.
  • the distal end may comprise a porous plug that serves as a filter element preventing particulate matter (including bacteria) from exiting from the catheter and into the treatment site.
  • the catheter can also be provided as a multi-lumen catheter, e.g. , a catheter comprising a plurality of delivery lumen and/or a plurality of stylet lumen.
  • the catheter can also comprise a distal extension, which is positioned adjacent the distal end of the catheter body.
  • the distal extension can be floppy (i.e., flexible, e.g., has a low flexural modulus relative to the flexural modulus of the body of the catheter which defines both the stylet lumen and delivery lumen).
  • the flexibility of the floppy distal extension facilitates the catheter's negotiation of curves and tortuous bends (e.g., in vessels, ducts, or arteries) during implantation, and further reduces the risk of damage to the sunounding tissue.
  • the catheter distal extension can be of any desired length, generally from about 0.4 inch to about 8 inches, usually from about 0.8 inch to about 4 inches.
  • the catheter of the invention can be provided in connection with a drug delivery device to provide a drug delivery system.
  • a component that facilitates attachment of the catheter to the drug delivery device and/or stabilize such attachment e.g., substantially diminish movement of the catheter in a direction perpendicular to the longitudinal axis of the drug delivery device (e.g., to provide strain relief), so as to reduce risk of breakage of the catheter at the attachment site.
  • the drug delivery device 80 having a proximal end 82 and a distal end 83, which distal end defines a drug delivery orifice 84.
  • the drug delivery orifice provides a drug flow pathway from a drug reservoir (not shown) within the drug delivery device, and may be provided as a distinct opening or as a series of openings, e.g., as in the context of a rate-limiting membrane, which membrane defines a plurality of openings through which drug may flow from the drug reservoir.
  • the distal end 83 of the drug delivery device is attached to catheter body proximal section 23 comprising delivery lumen 50 to provide a flow pathway from a drug delivery device reservoir in the drug delivery device 80 through the drug delivery device orifice 84 and into the drug delivery lumen 50 of the catheter body 20 of catheter 10.
  • the catheter body proximal section 23 thus communicates with the drug delivery device in a manner that facilitates movement of drug from the drug delivery device 80, through the catheter body 20, and out the drug delivery outlet 54 of the catheter body 20.
  • a catheter of the present invention can be provided to a user pre- attached to a delivery device.
  • the catheter body 20 is shown attached to a delivery device 80 at the proximal end 21 of the catheter body, with a stylet 60 positioned in the stylet lumen.
  • the entire assembly or component thereof, e.g., catheter, stylet, and delivery device, can be provided as a sterile unit, in a sterile package (not shown).
  • a delivery system of the invention may further comprise a mechanical connector 130, which facilitates attachment of the catheter to the drug delivery device.
  • At least a portion of the mechanical connector 130 is adapted for attachment to (e.g., insertion into), or stable positioning into, stylet lumen proximal aperture 73.
  • Another portion of the connector is adapted for connecting (detachably or fixedly) to delivery device 80.
  • the mechanical connector serves to facilitate and/or stabilize the connection between the catheter and the delivery device, and may further serve to seal the stylet lumen.
  • mechanical connector 130 has a distal end 132 which can be detachably attached to (e.g., inserted into) proximal sylet lumen aperture 73 once catheter body 20 is in position in the body of the subject, and after stylet is withdrawn.
  • connector 130 has a proximal end 131 which is attached to delivery device 80, thereby locking catheter body onto delivery device.
  • Mechanical connector 130 can be of any type, e.g., it may have a plurality of barbs on its surface which engage stylet lumen inner surface; it may be configured such that it expands once inserted into stylet lumen, thereby locking into place; it may have threads that screw into stylet lumen which may be conversely threaded to accept connector. Insertion of a connector can also serve as a mechanical barrier to limit or prevent introduction of unwanted materials, e.g., microorganisms, into the stylet lumen. A connector can also serve to limit possible leakage of fluid from the body of the subject and out through the stylet lumen proximal aperture.
  • Drug delivery devices suitable for use in conjunction with the catheters of the invention may be based on any of a variety of drug delivery systems.
  • the drug delivery device can be based upon a diffusion-based delivery system, e.g. , erosion-based delivery systems (e.g. , polymer- impregnated with drug placed within a drug-impermeable reservoir in communication with the drug delivery conduit of the catheter of the invention), electrodiffusion systems, and the like.
  • the controlled drug release device is based upon a convective drug delivery system, e.g., systems based upon electroosmosis, vapor pressure pumps, electrolytic pumps, effervescent pumps, piezoelectric pumps, osmotic pumps, etc.
  • the drug delivery device comprises an osmotic pump, such as an osmotic pump similar to that described in U.S. Pat. No. 5,728,396.
  • the osmotic pump is a DUROSTM osmotic pump.
  • controlled release of drug is described above as being primarily attributed to characteristics of the drug delivery device, other aspects, features, or embodiments of the invention can facilitate controlled release of drug, and are within the scope of and contemplated by the present invention.
  • characteristics of the catheter e.g., dimensions of the drug delivery conduit, particularly the inner diameter of the delivery lumen
  • the catheter can be loaded with polymer that provides for controlled diffusion of drug from a drug reservoir.
  • Drugs suitable for delivery are preferably provided as flowable formulations, and are generally provided as liquids or semisolids.
  • the drugs may be anhydrous or aqueous solutions, suspensions or complexes, and may be formulated with pharmaceutically acceptable vehicles or carriers, as well as additional inert or active ingredients.
  • the drugs of formulations suitable for delivery using the invention may be in various forms, such as uncharged molecules, components of molecular complexes or pharmacologically acceptable salts.
  • simple derivatives of the agents such as prodrugs, ethers, esters, amides, etc.
  • the agents are formulated so as to remain stable for long periods of storage on the shelf or under refrigeration, as well as for long periods stored in an implanted drug delivery system of the invention.
  • diseases or conditions that require long-term therapy e.g., chronic and/or persistent diseases or conditions for which therapy involves treatment over a period of several days (e.g., about 3 days to 10 days), to several weeks (e.g., about 3 or 4 weeks to 6 weeks), to several months or years, up to including the remaining lifetime of the subject.
  • subjects who are not presently suffering from a disease or condition, but who are susceptible to such may also benefit from prophylactic therapies using the devices and methods of the invention.
  • the catheter of the invention can be used in a wide variety of subjects.
  • the catheter can be implanted with an associated drug delivery device at any convenient site within the subject's body and oriented for delivery to any desired treatment site.
  • the catheter and the associated drug delivery device are partially or completely implanted, with at least portion of the drug delivery device retained at an accessible, external or subcutaneous site within the subject's body (e.g., under the skin of the arm, shoulder, neck, back, or leg) or within a body cavity (e.g., within the mouth).
  • the site of implantation can be at a site close (e.g., within a few centimeters, e.g., within about 0.8 inch), or at a site relatively distant (e.g., more than about 12 inches, generally greater than about 20 inches to about 40 inchess) from the treatment site, and thus the ultimate site of drug delivery.
  • a single catheter and/or drug delivery device, or two or more catheters and/or drug delivery devices can be implanted in a subject during the course of a therapeutic program.
  • the catheter is primed with drag prior to implantation, e.g., the drug delivery conduit is substantially pre-filled with drug. Priming of the catheter reduces delivery start-up time, / ' . e. , time related to movement of the drug from the drug delivery device to the distal end of the catheter. This feature is particularly advantageous where the drug delivery device releases drug at or below a low or very low volume rate (e.g., A ⁇ l/day) or less.
  • the drug used to prime the catheter may be the same drug that is delivered from the drug delivery device, or may be a different drug or different formulation of the drug, e.g., the catheter itself may provide for a component of the therapeutic regimen.
  • the catheter can be designed for temporary use, or to remain implanted in the subject for an extended period, e.g., from several days, to several weeks or months, and can be designed to be substantially permanently implanted in the subject (e.g. , for the subject's remaining lifespan).
  • the drug delivery devices can be removably attached to the catheter, or may be permanently affixed. Where the drug delivery device is removably attached, the drug delivery device can be removed following a desired drug administration period, and, where desirable replaced with a similar or different drug delivery device.
  • the devices of the present invention are preferably rendered sterile prior to use. This may be accomplished by separately sterilizing each component, e.g., by gamma radiation, steam sterilization or sterile filtration, etc. , then aseptically assembling the final system. Alternatively, the devices may be assembled, then terminally sterilized using any appropriate method.
  • the stylet is inserted into the catheter, and used to position the catheter within the subject's body during implantation. Once the catheter is positioned where desired, the stylet is withdrawn.
  • the empty lumen can then be filled with a material (e.g. , liquid, solid, or semi-solid), which material preferably comprises an antimicrobial agent (e.g., bacteriostatic or bactericidal agent), and/or can be sealed off, i.e., the stylet lumen proximal aperture plugged with a solid material, crimped, or heat-sealed.
  • a material e.g. , liquid, solid, or semi-solid
  • an antimicrobial agent e.g., bacteriostatic or bactericidal agent
  • the stylet can be substantially permanently positioned within the catheter stylet lumen.
  • Insertion of the catheter is generally accomplished in a manner similar to insertion of any of a variety of catheters, e.g., under aseptic conditions with at least some local or general anesthesia administered to the subject.
  • the catheter comprises radiopaque material
  • insertion of the catheter can be monitored by X-ray or other means of visualization of the insertion process.
  • the proximal section of the catheter can be cut to length and the drug delivery device attached.
  • the drug delivery device and any remaining portion of the catheter completely implanted in the subject.
  • the drag delivery device, and generally at least a portion of the catheter, are retained at an access site as described above.
  • the drug delivery device and/or catheter can be anchored within the subject by any suitable conventional means.
  • sutures can be used to secure a proximal end of the drag delivery device and/or catheter at or near an implantation site.
  • the catheter defines a drug delivery conduit that provides for transport of drag from a proximal catheter end to a distal catheter end, where the catheter proximal end is preferably maintained at the initial access site or implantation site and the catheter distal end is positioned so a drag delivery outlet of the catheter is positioned at, within, or adjacent the desired treatment site.

Abstract

The present invention features a catheter suitable for drug delivery. The catheter comprises a catheter body comprising a proximal and a distal end, and defining a drug delivery lumen and a stylet lumen. The stylet lumen comprises a distal end configured to permit a stylet to abut the stylet lumen distal end, and a proximal aperture which is distal to the proximal end of the catheter, providing entry of the stylet into the side of the catheter. The stylet lumen is adapted for slidably receiving a stylet which can be used to guide the catheter to the intended site in the body of a subject and thus to facilitate implantation of the catheter.

Description

CATHETER WITH STYLET LUMEN
FIELD OF THE INVENTION
This invention relates generally to catheters for use in delivery of drug, and m particular to a catheter suitable for drug delivery and compπsmg a stylet lumen
BACKGROUND OF THE INVENTION
Delivery of drug to a specific treatment site represents a substantial challenge in the design of drug delivery systems Site-specific drug delivery can be particularly challenging when the drug is to be delivered long-term (e g , several hours to several days, weeks, or months) One approach to accomplish site-specific drug delivery involves the use of a catheter, which can be positioned at a treatment site to facilitate localized delivery of drug from a drug reservoir that may be some distance from the treatment site Long-term drug delivery requires that such catheters be biocompatible, drug non-reactive, impermeable, and flexible (e g , not sharp or easily breakable while implanted m the body)
The problem is further complicated where it is desirable to consistently deliver drug in relatively small amounts at very low volume rates, and thus requires a small drug delivery lumen Catheters having a small inner lumen for drug delivery are often extremely difficult to handle due to, for example, their fragility and their small outer diameters Adaptmg a catheter having a larger outer diameter to have a smaller inner lumen can provide a catheter that is relatively easy to handle, but too stiff or too thick for implantation through tortuous bends m the implantation pathway that leads to the treatment site
Various approaches have been taken to placmg a catheter m a desired location in the body in non-drug delivery contexts Two commonly used types of dilatation catheters used m balloon angioplasty are referred to as "over-the-wire" catheters, and "non-over-the-wire" catheters A non- over-the-wire catheter acts as its own guide wire, and thus there is no need for a separate guide wire lumen An over-the-wire catheter is one m which a separate guide wire lumen is provided in the catheter Placement of this type of catheter m the body is a two-step process A guide wire is used to establish a path to, for example, a stenosis in a blood vessel The catheter is then advanced over the guide wire until the distal end of the catheter reaches its destination During advancement of the catheter over the guidewire, fπctional forces build, which increase with increasing length of the guide wire lumen, thus hampering placement of the catheter The so-called "monorail" catheter was developed as an approach to reduce these factional forces and thus to facilitate implantation of the catheter See, for example, U S Patent Nos 4,762.129, and 5,350,395 In monorail-type catheters, a separate guidewire lumen is provided, which is substantially shorter than the overall length of the catheter. A guidewire is introduced into a vessel of a subject, then the catheter is inserted over the guidewire, using the guidewire lumen. Because the guidewire lumen is shorter than the overall length of the catheter, the frictional forces as the catheter is moved over the guidewire are reduced compared with catheters in which the guidewire lumen run the length of the catheter. Since the guide wire lumen in these monorail catheters is open at both ends, there is still a requirement for a two-step process for catheter placement.
The aforementioned catheters were typically used for balloon angioplasty, and as such had relatively large outer diameters. The relatively large outer diameter of these catheters renders them unsuitable for implantation and drug delivery to sites in the body such as the spinal cord. Furthermore, a catheter design which requires a two-step process for implantation is also unsuitable for delivery of drugs, in part because introducing a guidewire into such locations carries with it the inherent risk of damaging tissue at the implantation site.
"Microbore" catheters have been developed for delivery of drugs to various sites in the body (see, e.g., U.S. Patent No. 5,820,610). Such catheters typically have a delivery lumen inner diameter of about 0.015 inch, and are thus adapted for delivery of volumes of formulation in the range of milliliters per day. However, there are many treatment situations which it is desirable to deliver a given drug to a relatively inaccessible site in the body over an extended period of time, for example, several hours, days, or weeks. In many of these situations, the drug is needed in only very low quantities and/or at a low volume rate over an extended time period. In these instances, the features of consistency, accuracy, and reliability of very low volume rate delivery which are indispensable for particular types of treatment are simply not met with existing microbore catheters. Furthermore, because of the small outer diameter, as well as the flexibility of the catheters, both desirable features for delivery to relatively inaccessible sites in the body, the catheters are difficult to implant, as they lack the required stiffness. In general, catheters for use in drug delivery must meet the opposing demands of having sufficient stiffness so as to allow a user to implant the catheter to relatively inaccessible sites in the body, yet possessing sufficient flexibility to allow guidance through tortuous passageways, at the same time being capable of delivering microliter and submicroliter quantities of a drug formulation per day. There is thus a need in the field for a drug delivery catheter that is biocompatible, flexible, and suitable for delivery of drug at low volume rates, and readily implantable. The present invention addresses these problems, and provides related advantages as well.
SUMMARY OF THE INVENTION
The present invention features a catheter suitable for drug delivery. The catheter comprises a catheter body comprising a proximal and a distal end, and defining a drug delivery lumen and a stylet lumen. The stylet lumen comprises a distal end configured to permit a stylet to abut the stylet lumen distal end, and a proximal aperture which is distal to the proximal end of the catheter, providing entry of the stylet into the side of the catheter. The stylet lumen is adapted for slidably receiving a stylet which can be used to guide the catheter to the intended site in the body of a subject and thus to facilitate implantation of the catheter.
In some embodiments, the stylet lumen and the delivery lumen are juxtaposed. In some of these embodiments, the catheter body comprises two integral, juxtaposed elongate members which define the delivery lumen and the stylet lumen. In other of these embodiments, the catheter body comprises a single elongate member through which both delivery and stylet lumen extend. In other embodiments, the stylet lumen and the delivery lumen are coaxial.
In some embodiments, the stylet lumen distal end is at least partially closed or is completely closed. In other embodiments, the stylet lumen distal end has one or more openings, which openings are sized such that the stylet cannot pass through. Thus, the stylet is pushed against the stylet lumen distal end to position the catheter body within the subject. In those embodiments in which the stylet lumen distal end comprises one or more openings, fluid from an anatomical site in the body of the subject can be sampled through the stylet lumen.
In other aspects, the invention features a drug delivery system comprising a drug delivery device and a catheter of the invention and a method for delivery of drug using the catheter of the invention. A primary object of the invention is to provide a catheter that can be readily handled, implanted, and cut to length, and that can be readily adapted for use in accurate, consistent, and reliable delivery of drug at a particularly low volume rate, e.g., microliter or submicroliter quantities of a liquid or semisolid drug formulation per day.
Another object of the invention is to provide a catheter that is pre-attached to a drug delivery device, thus eliminating the need for a physician or other health care worker to effect the connection between the catheter and the delivery device. The catheter-delivery device assembly may be provided with a stylet positioned in the stylet lumen. The entire assembly may be provided as a sterile unit.
Another object of the invention is to provide a catheter that can be used with a variety of drug delivery systems to accomplish site-specific drug delivery. It is another object of the invention to provide a catheter that is suitable for delivery of drug to a distal treatment site within a subject, particularly sites that are highly sensitive or fragile (e.g., the spinal cord).
An advantage of the catheter of the present invention lies in the fact that a proximal section of the catheter comprises a delivery lumen (and not a stylet lumen), which proximal section extends proximally beyond the aperture which receives the stylet. This proximal section has a single lumen and therefore can be cut to length and attached to a delivery device. This feature eliminates the possibility that the delivery device will be inadvertently attached to the wrong lumen (i.e., the stylet lumen), an error which might otherwise occur if the stylet and delivery lumen proximal ends were co- terminal. Another advantage of the catheter of the present invention is that, since the stylet lumen is separate from the drug delivery lumen, the stylet lumen can be larger than the drug delivery lumen. Thus, the stylet lumen can accommodate a stylet which is of sufficient size so as to provide the stiffness necessary to guide the catheter to the site of treatment.
A further advantage of the catheter of the present invention is conferred by opening(s) in the stylet lumen distal end. This opening(s), when present, allows one to sample fluid from an anatomical site in the body of the subject. A fluid sample can provide diagnostic information, and can establish the location or placement of the distal end of the catheter.
Another important advantage of the invention is that the catheter can facilitate delivery of extremely small volumes of drug (e.g., submicroliter volumes) and at low volume delivery rate, yet is easily handled, e.g. , by a clinician during implantation. This advantage of the catheter is provided by the combined characteristics of the delivery lumen, which provides the drug delivery conduit, and the stylet lumen, which provides for ease of guiding of the catheter to the intended site of delivery of formulation. Furthermore, by facilitating delivery of small volumes of drug to a specific treatment site, the catheter reduces the economic costs as well as the risks associated with systemic dosing. Another important advantage is that the side exit of the stylet allows for pre-attachment of the catheter to a delivery device. A single- or multi-lumen catheter would not be pre-attached, as such an arrangement would not allow facile removal of the stylet, which is needed for implantation, but which must subsequently be removed.
The small outer diameter of the catheter body confers the advantage of allowing access through small bore needles during implantation or to sites in the body accessible only by fine passageways.
These and other objects, advantages and features of the present invention will become apparent to those skilled in the art upon reading this disclosure in combination with drawings wherein like numerals refer to like components throughout.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a schematic drawing showing the general features of an exemplary catheter of the invention. Figure 2 is a cut-away view of the portion of the catheter body comprising the stylet lumen proximal aperture, and shows the arrangement of the stylet lumen and delivery lumen. Figure 3 is a cut-away view of the distal end of the catheter body, and shows stylet lumen, delivery lumen, delivery lumen distal aperture, and stylet lumen closed distal end. Figure 4 is a cross-sectional view of the portion of the catheter body comprising the stylet lumen proximal aperture, and shows the arrangement of stylet lumen proximal aperture, and delivery lumen.
Figure 5 is a cross-sectional view of the distal section of the catheter body, and shows stylet lumen, and delivery lumen. Figure 6 shows the catheter body distal end, with delivery lumen distal aperture.
Figures 7A, 7B, 8A and 8B illustrate alternative exemplary embodiments of the stylet lumen proximal aperture. Figures 7A and 8A are cut away views; Figures 7B and 8B are perspective views.
Figures 9-13 illustrate an alternative exemplary embodiment of the catheter having integral, juxtaposed arrangement of stylet and delivery lumen.
Figures 14-17 illustrate an alternative exemplary embodiments of the catheter having coaxial arrangement of stylet and delivery lumen.
Figures 18-20 depict exemplary embodiments in which the stylet lumen distal end comprises one or more openings. Figure 18 is a cut-away view; Figures 19 and 20 are end views. Figure 21 is a cut-away view of a delivery system of the invention comprising a catheter of the invention, and an attachment element, and attached for use with a drug delivery device.
Figure 22 illustrates an embodiment of the invention in which the catheter body is attached to a drug delivery device. In this example, a stylet is positioned within the stylet lumen.
Figures 23 A and 23 B illustrate an embodiment of the invention in which the catheter body is attached to the drug delivery device, and a connector further secures the catheter body to the delivery device. Figure 23A is a perspective view; Figure 23B is a cut-away view.
DETAILED DESCRIPTION OF THE INVENTION
Before the present catheter, method of drug delivery, and specific devices and formulations used in connection with such are described, it is to be understood that this invention is not limited to the particular embodiments described, as such methods, devices, and formulations may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention which will be limited only by the appended claims. It must be noted that as used herem and in the appended claims, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise Thus, for example, reference to "a catheter" includes one or more catheters, reference to "a formulation" includes mixtures of different formulations, and reference to "the method of delivery" mcludes reference to equivalent steps and methods known to those skilled m the art, and so forth
Unless defined otherwise, all technical and scientific terms used herem have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs Although any methods and materials similar or equivalent to those descπbed herem can be used m the practice or testmg of the present mvention, the preferred methods and materials are now descπbed All pubhcations mentioned herem are mcorporated herem by reference to disclose and descπbe the specific methods and/or mateπals in connection with which the publications are cited
The publications discussed herem are provided solely for their disclosure pπor to the filing date of the present application Nothing herem is to be construed as an admission that the present mvention is not entitled to antedate such publication by virtue of pπor mvention Further, the dates of publication provided may be different from the actual publication dates which may need to be independently confirmed
Definitions
"Drug delivery device" as used herem is meant to encompass any device that compπses a drug reservoir and that facilitates movement of drug from the drug reservoir to a site external to the drug delivery device "Drug delivery device" thus encompasses controlled drug release devices, as well as devices that release drug m an unpatterned (e g , substantially unregulated) manner Controlled drug release devices are particularly prefeπed for use with the catheter of the present mvention
"Controlled release" as used herem (e g , in the context of "controlled drug release") is meant to encompass release of substance (e g , a drug) at a selected or otherwise controllable rate, mterval, and/or amount "Controlled release" thus encompasses, but is not necessaπly limited to, substantially continuous delivery, patterned delivery (e g , intermittent delivery over a peπod of time that is interrupted by regular or lπegular time intervals), and delivery of a bolus of a selected substance (e g , as a pre-determined, discrete amount of a substance over a relatively short peπod of time (e g , a few seconds or minutes)
The term "controlled drug release device" is meant to encompass any device that provides for controlled release of a drug or other desired substance, and that can be adapted for use with a catheter of the mvention, e g , a drug delivery device that provides for controlled release of drug through a catheter of the mvention, and at a rate that is suitable to accomplish delivery of a therapeutically effective amount of drug to a treatment site accordmg to the methods of the mvention
The term "low volume rate drug delivery" as used herem generally refers to delivery of a liquid or semisohd drug at a volume rate of from about 0 01 μl/day to about 200 μl/day, usually about 0 04 μl day to about 20 μl/day, more usually about 0 1 μl/day to about 8 0 μl/day
The term "treatment site" as used herem is meant to refer to a desired site for delivery of drug from a drug delivery device of the mvention, and/or a site from which fluid sampling is desired, e g , for diagnosis and/or prognosis "Treatment site" is thus meant to include, although is not necessaπly limited to, a subcutaneous, percutaneous, intravenous, mtrathecal, intramuscular, lntra-artenal, mtravascular, mtrapeπtoneal, mtraspinal, epidural, intracramal, peπtumoral, or mtratumoral (i e , within a cancerous growth) site within a subject, as well as sites within or near a selected organ or tissue (e g , central nervous system (e g , spmal fluid, bram, etc ), peπpheral nervous system, kidney, liver, pancreas, heart (e g , mtrapeπcardial), lung, eye, ear (e g , inner ear), lymph nodes, breast, prostate, ovaπes, testicles, thyroid, spleen, etc ), digestive system (e g , stomach, gastromtestmal tract, etc ), skeletal muscle, bone, uπnary bladder, gall bladder, adrenal gland, adipose tissue, parathyroid gland, uterus, fallopian tube, skin, mto a vessel associated with the circulatory system (e g , artery, arteπole, blood vessel, vem, capillary bed, lymph vessel, particularly arteπes that feed a selected organ or tissue)), a tumorous growth (e g , cancerous tumor (e g , solid tumor), cyst, etc ), at a site associated with a microbial infection (e g , bacteπal, viral, parasitic or fungal infection), or to an autologous or synthetic graft (e g , a vascular graft)
The term "access site" or "implantation site" is used to refer to a site on or m a subject at which a catheter of the mvention is introduced for implantation and positioning within the subject's body, e g , for delivery of drug to a desired treatment site For example, where a catheter is implanted m a subject for delivery of drug to the spmal cord, the access site or implantation site can be a subcutaneous site at which a proximal end of the catheter is substantially retamed, and the treatment site is a position within or adjacent the spmal cord (treatment site) at which a distal end of the catheter is positioned for delivery of drug
"Drug delivery system" as used herem is meant to refer to a combmation of a catheter of the mvention and a drug delivery device suitable for use in delivery of a drug to a treatment site, preferably a controlled drug release device
The term "subject" is meant any subject, generally a mammal (e g , human, canine, felme, equine, bovine, etc ), to which drug delivery is desired
The term "impermeable" means that the mateπal is sufficiently impermeable to environmental fluids as well as ingredients contained within the dispensmg device such that the migration of such mateπals mto or out of the device through the impermeable device is so low as to have substantially no adverse impact on the activity or function of the drug retained within the device during the delivery period.
The terms "drug formulation", "formulation" and "drug", used interchangeably herein, are meant to encompass any substance suitable for delivery to a treatment site of a subject, which substances can include pharmaceutically active drugs, as well as biocompatible substances that do not exhibit a pharmaceutical activity in and of themselves, but that provide for a desired effect at a treatment site, e.g., to flush or irrigate a treatment site (e.g., saline).
The term "proximal end" (or "first end") is used herein in connection with components and/or structures which are closer to a clinician or other individual who is using the catheter and/or devices of the invention in a medical treatment setting. Conversely, the term "distal end" (or "second end") is used herein in connection with components and/or structures which are closer to the treatment site or sampling site within the body of the subject being treated.
Overview of the Invention The catheter of the present invention comprises a catheter body which defines a delivery lumen which generally extends the length of the catheter body, from at or near the catheter body proximal end to at or near the catheter body distal end. The catheter of this invention further defines a stylet lumen. The delivery lumen and the stylet lumen are generally separated from one another by an impermeable material, e.g., the stylet lumen and delivery lumen are not in fluid communication. While the delivery lumen extends from at or near a proximal end to at or near a distal end of the catheter body, the stylet lumen has a proximal aperture distal to the catheter body proximal end. The relative position of the stylet proximal aperture provides a side entry for inserting a stylet into the catheter. The invention is also advantageous in that the catheter body comprises a proximal section or region that defines a delivery lumen, but not a stylet lumen. This feature of the stylet lumen provides an important advantage by allowing the proximal extension to be cut to any desired length without interfering with the stylet lumen.
Another salient feature of the stylet lumen defined by the catheter body is its distal end, which is configured to permit a stylet to abut the stylet lumen distal end, i.e., the stylet cannot pass through the stylet lumen distal end. This feature confers a further advantage in that the stylet lumen is adapted to slidably receive a stylet, which is used to push the catheter to a site of treatment in the body. The stylet provides the stiffness necessary to guide the catheter to the site of treatment without the need for introduction of a guidewire prior to insertion of the catheter. Thus, the risk of tissue damage by the stylet is effectively reduced or eliminated. The distal end of the stylet lumen is sufficiently close to the catheter body end so that control over the direction of the catheter body distal end is maintained. The stylet lumen distal end mav be closed, or may have one or more openings When the stylet lumen distal end compπses one or more openings, the opemng(s) allow sampling of fluid from an anatomical site in the body of the subject A fluid sample can be further analyzed for diagnostic purposes, and can also provide information as to the location of the distal end of the catheter within the body As an example, when the catheter is to be used for delivery to an intrathecal site, a fluid sample which compπses cerebrospinal fluid is an indication that intrathecal implantation has been achieved
In one embodiment of the catheter of the present invention, the stylet lumen has a larger inner diameter than the delivery lumen, e g , the delivery lumen diameter is on the order of hundredths to thousandths of an mch In this embodiment, fluid sampling through the stylet lumen would be more practical than through the delivery lumen
The catheter body is made of a highly flexible, biocompatible mateπal After placement of the catheter in the body, the stylet is generally removed thus effectivelv removmg the stiffness confeπed by the stylet, so that the feature of catheter body flexibility is restored The flexibility feature is important m a catheter which is mamtamed m the bodv over extended peπods of time, smce damage to the tissues suπounding the implanted catheter upon movement by the subject mto which the catheter is implanted is reduced or eliminated
While the catheter of the invention is pπmaπly mtended for use m drug delivery, it may also be used in the course of other medical procedures, mcludmg, e g , to facilitate sampling of fluid (e g , spinal fluid) from the treatment site, etc , delivery of energy, such as m an ablation treatment, m imagmg methods, e g , delivery of ultrasound energy, or a microendoscopic or angioscopic-type device
The catheter body, stvlet lumen, delivery lumen, and vaπous exemplary embodiments of the catheter will now be descπbed m more detail
CATHETER BODY MATERIALS AND GENERAL CHARACTERISTICS
The catheter body is generally a flexible elongate structure compnsing a proximal end, a distal end, and an outer surface The catheter body can be any suitable shape mcludmg, but not limited to, tubular, elliptical, cylindπcal, etc , and may be either smooth on the catheter outer surface, or may compπse πdges (e g , longitudinal, axial, or circumferential) or other surface vaπations as will be desirable for the specific applications for which the catheter is used
Dimensions
In general, the dimensions of the catheter (e g , overall length, outer diameter, inner diameter, wall thickness, etc ) can be vaπed as required or desired, and will vary according to a vaπety of factors (e.g., the treatment site for delivery, the drug delivery device used in connection with the catheter, etc.). For example, the inner diameter of the drug delivery lumen of catheter can be equal to, or can be greater or less than, the diameter of an orifice from which drug flows from a drug reservoir of a drug delivery device that is to be used with the catheter. In one embodiment, the delivery lumen of the catheter can comprise an inner diameter that is equal to or greater than the diameter of the orifice of a drug release device to be used with the catheter, and then taper over its length to a relatively smaller inner diameter, e.g. , to provide a drug delivery outlet at the distal end. In general, the inner and outer diameters of at least the proximal end of the catheter is preferably of a size sufficient to provide a leak-resistant or leak-proof drug flow path from a drug reservoir of the drug delivery device through the catheter drug delivery conduit.
In general, the catheter may have an overall length in the range from about 0.4 inch to about 80 inches, e.g., from about 2 inches to about 60 inches, e.g., from about 4 inches to about 40 inches, e.g., from about 6 inches to about 30 inches.
In general, the catheter of the invention can be described as comprising a proximal section and a distal section. In its distal section, the catheter body defines a delivery lumen and a stylet lumen. In its proximal section, the catheter body does not define a stylet lumen, but defines a delivery lumen which is continuous with the delivery lumen defined by the catheter body in its distal section. Thus, the proximal section can be cut to length without disturbing the stylet lumen.
The catheter body proximal section (the section of the catheter having a delivery lumen but no stylet lumen) can be of any desired length. For example, the length of the distance between the stylet proximal aperture and the proximal end of the catheter body can be from about 0.40 inches to about 4 inches or more.
The catheter body outer diameter can be substantially the same throughout its length, or can be varied (e.g., tapered, greater over the distal section than the proximal section, etc.). In one exemplary embodiment, the outer diameter of the catheter body changes abruptly at the stylet aperture such that the section of the catheter body which defines the delivery lumen and not the stylet lumen (i.e., the proximal section) has a smaller outer diameter than the section of the catheter body which defines both a delivery lumen and a stylet lumen. Alternatively, the proximal and distal ends can have substantially the same outer diameter. In exemplary, non-limiting embodiments, the outer diameter of the distal section of the catheter body (the section comprising both delivery lumen and a stylet lumen) is generally from about 0.01" (0.01 inch) to about 0.100", e.g., from about 0.015" to about 0.080", e.g., from about 0.020" to about 0.070", or from about 0.030" to about 0.060". In one embodiment, the catheter body distal section outer diameter is from about 0.040" to about 0.050". The outer diameter of the proximal section of the catheter body is usually from about 0.01 inch to about 0.100 inch. Delivery lumen inner diameter
The portion of the drug delivery conduit defined by the delivery lumen is of an inner diameter compatible with the desired delivery characteπstics for the drug For example, in some embodiments, the delivery lumen inner diameter is compatible for delivery at a relatively low volume rate, e g , as low as about 0 01 /μl day As with the catheter outer diameter, the delivery lumen inner diameter can be substantially the same throughout the entire length of the catheter, or can vary along the catheter's length For example, the drug delivery conduit catheter can be tapered or naπowed at any pomt along the catheter body, e g , tapered at a distal end, or can be widened at any pomt along the catheter body, e g , widened over a distal portion of the catheter In exemplary, non-limiting embodiments, the inner diameter of the catheter body defining the delivery lumen can be from about 0 0002" to about 0 025", from about 0 0005" to about 0 015", from about 0 001" to about 0 0125", or from about 0 002" to about 0 010"
In one prefeπed embodiment, the lumen compπses a mckel titanium alloy The inner diameter of the delivery lumen is about 0 003" to 0 006", and the outer diameter of the distal section of the catheter is about 0 005" to about 0 012"
Stylet lumen
Generally, the stylet lumen is adapted to shdably receive the stylet, which is then removed once the catheter has been placed at the desired site m the body Where the stylet is removed from the catheter, it may be preferable to enhance the slideability of the surfaces of the stylet, stylet lumen inner wall, e g , by Teflon or parylene coatmg of the stylet, etc
In general, the inner diameter of the stylet lumen can be of a desirable size, e g , from about 0 0070 mch to about 0 030 mch, e g , from about 0 0075 mch to about 0 025 mch, or from about 0 010 mch to about 0 020 mch The distance between the stylet distal end and the distal end of the catheter body can vary, depending on the implantation site and treatment site of catheter placement contemplated, on the application, and on the relative stiffness of the distal section of the catheter body desired dunng implantation In general, this distance is less than about 8 inches, e g , less than about 4 mches, e g , less than about 2 inches, and generally between 0 004 mch and 4 mches, e g , between about 0 04 mch and about 0 8 inch
The stylet lumen is configured such that the stylet abuts the stylet lumen distal end, I e , the stylet cannot pass through the stylet lumen distal end In some embodiments, the stylet lumen distal end is closed In other embodiments, the stylet lumen distal end has one or more openings, as long as the stylet cannot pass through the stylet lumen distal end. Stylet lumen distal end opening(s) are referred to herein as "stylet lumen distal aperture(s)" or "sampling aperture(s)." In these embodiments, the opening(s) is dimensioned such that the stylet cannot pass through. A sampling aperture may have a diameter from about 5% to about 95%, e.g., from about 10% to about 80%, from about 25% to about 75%, the diameter of the stylet. Thus, for example, if the stylet has a diameter of about 0.006 ", an opening in the stylet lumen distal end may be about 0.005" or less. However, the opening(s) is large enough to permit fluid sampling, e.g. to allow any fluid present at a given anatomical site to pass through upon application of negative pressure, at or near the stylet lumen proximal aperture. In some of these embodiments, sampling apertures are provided by a porous area, such as a mesh, a filter, or a porous membrane.
The proximal end of the stylet lumen comprises an opening, the "stylet lumen proximal aperture", which is adapted to receive a stylet. Once the catheter body has been implanted, it is generally desirable to remove the stylet. To prevent infection after implantation, the stylet lumen may be filled with a sterile material, may be filled with a material containing an anti-microbial agent, and/or can be sealed off. The stylet lumen proximal aperture can be configured such that, upon removal of the stylet, the stylet lumen is sealed off from the environment (e.g., the atmosphere or the body). The stylet lumen aperture may comprise a self-sealing element, e.g., a diaphragm, an iris-type closure, or a septum. The stylet lumen proximal aperture can also be configured to receive a locking device or a connector, e.g., to secure a drug reservoir onto the catheter body. Any of a number of known connectors are suitable for this purpose.
Catheter bodv materials The catheter body comprises a biocompatible material, more preferably an implantable grade biocompatible material. The material of the catheter body that defines the drug delivery conduit is preferably substantially drug-impermeable and comprises a material(s) that does not react in an unintended manner with the active agent formulation. The catheter body can be made of a single material, or can comprise two or more materials layered upon one another. Exemplary materials include, but are not necessarily limited to, biocompatible polymers, elastomers, metals, metal alloys, glasses, laminates of hydrophilic polymers and hydrophobic polymers, multilaminates or polymer, metals, and/or glasses; and the like.
Exemplary biocompatible polymeric materials include, but are not necessarily limited to, homopolymers and copolymers of vinyl acetate (e.g., ethylene vinyl acetate copolymer); homopolymers and copolymers of acrylates (e.g., poly(methyl) methacrylate (PMMA), polyethylmethacrylate, ethylene glycol dimethacrylate, ethylene dimethacrylate and hydroxymethyl methacrylate), polyurethanes, polyethylenes, polyvmylchlondes, polycarbonates, polyamides, polysulfones, polyesters, poly udes, halogenated polymers (e g , polytetrafluoroethylene (PTFE), polyvmyl fluoπde, polychlorotπfluoroethylene, copolymers tetrafiuoroethylene and hexafluoropropylene, PFA, and the like), polyolefins (e g , high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE), polypropylenes, and the like), polystyrenes, nylons, urethanes, homopolymers and copolymers of acrylonitπle (e g , acrylonitnle-butadiene-styrene polymer, styrene acrylonitnle, polycarbonate-acrylonitπle-butadiene-styrene, and the like), polyvmylpyrrohdone, 2-pynohdone, polyacrylomtnle butadiene, cellulose acetate, polyethylene terephtholate, polymethylpentene, polyisobutylene, polymethylstyrene, polyvinyhdine chlonde and homopolymers and copolymers of polyvinyhdine chlonde (e g , polyvinylchlonde-acryhc copolymers), PEBAX™, HYTREL™, and other similar compounds known to those skilled m the art Further exemplary polymers are descπbed m Plastics Mateπals 6th ed . May 1995, J A Brydson, Butterworth- Heinemann, publishers Suitable, biocompatible elastomers include, but are not necessaπly limited to, biocompatible elastomers such as medical grade synthetic (e g , silicone) rubbers, polyvmyl chlonde elastomers, polyolefins, homopolymeπc and copolymenc elastomers, urethane-based elastomers, natural rubbers, and fluoπnated polymers (e g , PTFE), and the like
Metallic mateπals suitable for the catheter body compnse stainless steel, titamum, platinum, tantalum, gold and their alloys, gold-plated fenous alloys, platmum-plated titamum, stainless steel, tantalum, gold and their alloys as well as other fenous alloys, cobalt-chromium alloys, titamum mtπde-coated stainless steel, titamum, platinum, tantalum, gold, and their alloys, TEFLON™, mckel titamum, and superelastic mckel titamum
In one embodiment, the catheter body compnses mckel titamum, particularly superelastic mckel titamum (NITINOL™) In .mother embodiment, the catheter body compπses a silicone or a polyurethane elastomer
The catheter body can compnse additional mateπals or agents For example, the catheter can compnse a coating on an internal wall of the delivery lumen to facilitate transport of drug through the delivery lumen, or to impart other desirable characteπstics to the catheter The catheter lumen can also compnse coatmgs that reduce the nsk of infection, e g , a silver coatmg, a coating or treatment with an antimicrobial agent(s), etc The outer wall of the catheter body can compnse a coatmg or be treated to facilitate implantation of the catheter within the subject, to reduce the nsk of infection, and/or to impart other desirable characteπstics to the catheter Stylet
The catheter of the present invention is positioned in the body by use of a stylet which abuts the distal end of the stylet lumen, thus effectively allowing one to push the catheter through the body. The stylet facilitates pushing of the catheter to an implantation site. The characteristic(s) conferred on the catheter by the stylet can be varied by, for example, varying the materials from which the stylet is made, varying the structure of the stylet (e.g., a coil-like structure, a rod-like structure, other structure that provides compression strength), and varying the thickness of the stylet.
The stylet can be provided in a variety of configurations (e.g., geometrical shapes, e.g., substantially straight or in a pre-set shape to give all or a portion of the catheter a desired configuration to facilitate access to a specific region) and a variety of dimensions (e.g. , length, diameter, etc. ) as suitable to provide the desired compression strength.
The stylet diameter can be substantially the same throughout its length, or may vary, e.g. , the stylet diameter can be greater over those portions of the catheter where increased relative stiffness is desired and less over those portions of the catheter where increased relative flexibility is desired. The dimensions and or configuration of the stylet can be varied with the dimensions of the stylet lumen. In some embodiments it may be desirable to use a stylet having a combination of structural configurations.
Materials for the stylet can be selected according to the desired design, e.g., to provide for compression strength. Exemplary materials for use in the stylet include, but are not necessarily limited to, metals (e.g., stainless steel wire, parylene-coated or Teflon-coated stainless steel), metal alloys), polymers (e.g., particularly polymers of relatively high flex modulus, e.g., carbon fiber,) and the like. An example of a compression stylet is a wire-like element, preferably teflon-coated stainless steel, having a diameter within the range of from about 0.006" to about 0.030".
The invention will now be described in further detail and with reference to the drawings. The embodiments described below or in the figures are only exemplary and are not meant to be limiting in any way.
EXEMPLARY SPECIFIC EMBODIMENTS OF THE CATHETER OF THE INVENTION
Referring generally to one non-limiting embodiment of the catheter of the invention illustrated in Figure 1, the catheter 10 of the invention comprises a catheter body 20 which comprises a proximal section 23 and a distal section 24. The distal section defines both delivery and stylet lumen. The proximal section defines a delivery lumen, which is continuous with the delivery lumen of the distal section. A stylet 60 enters the stylet lumen at the stylet lumen proximal aperture. Figure 2 shows a cut-away view of the portion of the catheter body 20 compnsmg the stylet lumen aperture 73 In this cut-away view, the stylet lumen proximal aperture 73 is adapted to shdably receive a stylet, which enters the stylet lumen 70 The delivery lumen 50 is shown juxtaposed to the stylet lumen 70 Figure 3 is a cut-away view of the distal end of the catheter body 20, and shows the delivery lumen 50, the delivery lumen outlet 54 defined at a distal end 22 of the catheter body, the stylet lumen 70, and the stylet lumen distal end 72 Figure 4 is a cross-sectional view of the catheter body at a pomt just proximal of the stylet lumen proximal aperture 73 (I e , at the junction of the proximal and distal sections of the catheter), and shows the anangement of the delivery lumen 50 relative to the stylet lumen proximal aperture 73 Figure 5 is a cross-sectional view of the distal portion 24 of the catheter body 20, and shows the anangement of the delivery lumen 50 relative to the stylet lumen 70 Figure 6 depicts the distal end 22 of the catheter body 20, and shows the delivery lumen distal aperture 54 In the exemplary embodiment shown m Figure 6, the stylet lumen distal end is closed
Outer diameter of catheter bodv at the mnction between the proximal and distal sections
While the outer diameter of the catheter body can change abruptly at the stylet lumen aperture, as descnbed above, the outer diameter could also be substantially uniform over, for example, the junction between the proximal and distal sections An exemplary vaπation is shown in Figures 7A (cut-away view) and 7B (perspective view), which illustrate catheter body 20 having an outer diameter which is substantially uniform between the catheter body proximal section 23 and the catheter body distal section 24 The stylet lumen 70 curves toward the catheter body outer surface, such that the stylet lumen aperture 73 is an opening in the sidewall of the catheter body, as shown Figure 7B Alternatively, as shown in Figures 8A (cut-away view) and 8B (perspective view), a guidance groove 120, which serves to guide the stylet mto the stylet lumen 70, is provided m the outer surface of the catheter body 20
In these embodiments, the easy cut-to-length feature can be retamed, provided the proximal portion of the catheter body is cut at a site proximal to the stylet aperture, or, alternatively, the guidance groove
First and second elongate members, integral and mxtaposed
In one exemplary vanation of the catheter body of the mvention, as shown in Figures 9-13, the catheter body 20 compnses a first elongate member 30 defining the delivery lumen 50 The catheter body further compπses a second elongate member 40 which is juxtaposed to and integral with the first elongate member and which defines the stylet lumen 70 The first elongate member is substantially longer than the second elongate member The first and second elongate members may be made of the same or of different matenals Figure 10 shows a cut-away view of this exemplary vanation and shows the anangement of the delivery lumen 50 relative to the stylet lumen 70 Figure 11 is a cross- sectional view of the portion of the catheter body compnsmg the stylet aperture 73 and delivery lumen 50 Figure 12 is a cross-sectional view of the distal portion of the catheter body of this vanation, compnsmg both delivery lumen 50 and stylet lumen 70
In a further vanation, the second elongate member 40 can compnse a proximal extension 45 which is not integral with the first elongate member 30, as shown in Figure 13
Coaxial stylet and delivery lumen
The stylet lumen and the delivery lumen can be coaxial, I e , the catheter body can compnse an elongate first member and an outer member which are coaxial and which define the delivery and stylet lumen, respectively In these embodiments, the catheter body compnses a first elongate member 30 defining a delivery lumen 50, and a second elongate member 40 defining, together with the first elongate member, a stylet lumen 70 Vanous aspects of this vanation is shown in Figures 14-16
Figure 14 shows the proximal section 23 and the distal section 24 of the catheter body 20 Figure 15 is a cut-away view illustrating how the stylet lumen 70 is defined by the first 30 and second 40 elongate members of the catheter body 20, and the delivery lumen 50 is defined by the first elongate member 30 of the catheter body The first elongate member is substantially longer than the outer member, and defines a delivery lumen extending from the catheter body proximal end 21 to the catheter body distal end 22 The second elongate member defines a stylet lumen 70 opening mto a stylet lumen proximal aperture 73 which is distal to the catheter body proximal end, and wherem the second elongate member defines a stylet lumen terminating at a distal end 72 As shown m Figure 16, the first elongate member 30 is substantially completely enclosed within the second elongate member 40 along the length of the second elongate member In this embodiment, the first elongate member 30 and second elongate member 40 are fused to one another for a short distance near the stylet lumen proximal aperture 73 As shown in Figure 17, the stylet lumen 70 is defined by the outer wall 36 of the first elongate member 30 and the inner wall 44 of the second elongate member 40 of the catheter body 20, and the delivery lumen 50 is defined by the inner wall 37 of the first elongate member 30 of the catheter body The first 30 and second 40 elongate members can be made from the same matenals or from different mateπals
The second elongate member 40 and first elongate member(s) 30 can be associated in a vaπety of ways to provide the catheter 10 of the mvention For example, the inner and outer members may be jomed by connecting walls (not shown) at or near the stylet lumen proximal aperture 73 and/or at a distal end 22 of the catheter body 20 Alternatively or m addition, the first and second elongate members can be joined together at their ends by cπmping, heat fusion, ultrasonic welding, radiofrequency weldmg, heat bondmg, solvent bondmg, soldering, etc The first and second elongate members can be joined by a mechanical element, such as a press fit or belong element Alternatively or m addition, the first and second elongate members can be connected by an adhesive mateπal, which may be placed within a space between the first and second elongate members, minimally at the extreme proximal and distal ends of the first elongate member so as to hold the first elongate member m place within the second elongate member Suitable adhesives include, but are not necessaπly limited to, epoxy resins, ethylene vinyl acetate-based adhesives, polyurethane, cyanoacrylates, UV curable adhesives, RTV silicone adhesives, as well as other sihcone-based adhesives, solvent bondmg adhesive substances, polyisobutylene (PIB)-based adhesives, and the like Additional suitable adhesives are well known m the art, see, e g , Handbook of Adhesive Technology. A Pizzi and K L Mittal, Jan 1994, Marcel Dekker, publisher
Stylet lumen distal end aperture(s)
Figures 18-20 depict exemplary embodiments m which the stylet lumen distal end compπses one or more openings Figure 18 is a cut-away view of the distal end 22 of the catheter body, showing the delivery lumen distal aperture 54, and the stylet lumen 70 with stylet 60 positioned in stylet lumen and abutting stylet lumen distal end 72 The stylet lumen distal end 72 is defined in part by an inner surface of the catheter body and provides a surface agamst which force can be exerted via a stylet to push the catheter mto place Figure 19 is an end view of an exemplary embodiment in which stylet lumen distal end has one opening 74 Figure 20 is an end view of an exemplary embodiment in which stylet lumen distal end has a plurality of openings 74 Openings 74 are dimensioned to be smaller than diameter of stylet ATTACHMENT ELEMENTS
The catheter of the invention can be modified to be permanently fixed to a drug delivery device (e g , the catheter can be an extension of a drug delivery device component (e g , outer sheath of a drug delivery device) or can be attached by weldmg, adhesive bondmg, etc ) Alternatively, the catheter of the mvention can compnse an attachment element 85 for attaching the catheter to a drug delivery device (see, e g , Figure 21) The attachment element 85 facilitates and maintains a connection between a drug delivery device and a catheter of the mvention, and thus maintains a drug flow pathway from a drug reservoir of a delivery device to a treatment site, dunng use in drug delivery to a treatment site Such an attachment element may provide for permanent or reversible attachment of the drug delivery device to the catheter, and preferably provides for a leak-proof seal between the catheter and the drug delivery device.
Any of a variety of attachment elements are compatible for use in the drug delivery system of the invention. The attachment element can be provided as a portion of or component associated with the catheter proximal end, the drug delivery device distal end, or a combination of both. The attachment element can be fashioned from or attached to a proximal section of the catheter body, which proximal portion defines a proximal portion of the delivery lumen. For example, the attachment element can be a press fit lock fashioned from or attached to a portion of such the catheter proximal extension. In another example, the attachment element is a combination of a threaded connector elements, luer lock elements, bayonet connectors, etc. Alternatively, the attachment element can be provided by a catheter receiving element positioned at the distal end of the drug delivery device, e.g., the proximal end of the catheter can permanently or removably inserted into the body of the drug delivery device. In this latter embodiment, the proximal end of the catheter may not require any additional elements to accomplish attachment to the drug delivery device.
FURTHER VARIATIONS
The catheter may comprise a single drug outlet at or near the distal end for delivery of drug at or near a treatment site, or may comprise a plurality of such drug outlets (e.g., in the form of side holes along a portion of the distal end of the catheter that communicate with a drug delivery conduit defined by the inner diameter of the inner member, the outer member, or both). The catheter may comprise a single drug delivery conduit (e.g., defined by a single inner member), or may comprise a plurality of drug delivery conduits (e.g., defined by one or more inner members positioned within a single outer member).
The catheter of the invention can be further modified by providing a radiopaque marker at one or more locations along its length, or by impregnating or coating all or a portion of the catheter body with appropriate radiopaque dyes or other radiopaque materials. Suitable radiopaque markers can comprise metal rings (e.g., platinum, palladium, gold, etc.) The provision of radiopaque markers is well known in the art.
In other variations contemplated by the invention, the distal end of the catheter is shaped so as to allow for smooth passage through such tortuous bends. For example, the distal end of the catheter can be provided as a rounded tip that allows for the catheter to move smoothly around such bends (e.g. , where a square-ended catheter tip might catch on the sidewalls of a vessel or duct, thus frustrating implantation or placing the subject at risk of injury). In other variations, the distal end of the catheter optionally ends in a one-way valve such as a duck bill valve to prevent retrograde flow into the catheter delivery lumen, with external pressure at that distal end. Alternatively or in addition, the distal end may comprise a porous plug that serves as a filter element preventing particulate matter (including bacteria) from exiting from the catheter and into the treatment site.
The catheter can also be provided as a multi-lumen catheter, e.g. , a catheter comprising a plurality of delivery lumen and/or a plurality of stylet lumen. The catheter can also comprise a distal extension, which is positioned adjacent the distal end of the catheter body. For example, the distal extension can be floppy (i.e., flexible, e.g., has a low flexural modulus relative to the flexural modulus of the body of the catheter which defines both the stylet lumen and delivery lumen). The flexibility of the floppy distal extension facilitates the catheter's negotiation of curves and tortuous bends (e.g., in vessels, ducts, or arteries) during implantation, and further reduces the risk of damage to the sunounding tissue. The catheter distal extension can be of any desired length, generally from about 0.4 inch to about 8 inches, usually from about 0.8 inch to about 4 inches.
DRUG DELIVERY DEVICES SUITABLE FOR USE WITH THE CATHETER OF THE INVENTION
The catheter of the invention can be provided in connection with a drug delivery device to provide a drug delivery system. In this embodiment, it may be desirable to include a component that facilitates attachment of the catheter to the drug delivery device and/or stabilize such attachment, e.g., substantially diminish movement of the catheter in a direction perpendicular to the longitudinal axis of the drug delivery device (e.g., to provide strain relief), so as to reduce risk of breakage of the catheter at the attachment site. As exemplified in Figure 21, the drug delivery device 80, having a proximal end 82 and a distal end 83, which distal end defines a drug delivery orifice 84. The drug delivery orifice provides a drug flow pathway from a drug reservoir (not shown) within the drug delivery device, and may be provided as a distinct opening or as a series of openings, e.g., as in the context of a rate-limiting membrane, which membrane defines a plurality of openings through which drug may flow from the drug reservoir. The distal end 83 of the drug delivery device is attached to catheter body proximal section 23 comprising delivery lumen 50 to provide a flow pathway from a drug delivery device reservoir in the drug delivery device 80 through the drug delivery device orifice 84 and into the drug delivery lumen 50 of the catheter body 20 of catheter 10. The catheter body proximal section 23 thus communicates with the drug delivery device in a manner that facilitates movement of drug from the drug delivery device 80, through the catheter body 20, and out the drug delivery outlet 54 of the catheter body 20.
As exemplified in Figure 22, a catheter of the present invention can be provided to a user pre- attached to a delivery device. The catheter body 20 is shown attached to a delivery device 80 at the proximal end 21 of the catheter body, with a stylet 60 positioned in the stylet lumen. The entire assembly or component thereof, e.g., catheter, stylet, and delivery device, can be provided as a sterile unit, in a sterile package (not shown).
A delivery system of the invention may further comprise a mechanical connector 130, which facilitates attachment of the catheter to the drug delivery device. At least a portion of the mechanical connector 130 is adapted for attachment to (e.g., insertion into), or stable positioning into, stylet lumen proximal aperture 73. Another portion of the connector is adapted for connecting (detachably or fixedly) to delivery device 80. The mechanical connector serves to facilitate and/or stabilize the connection between the catheter and the delivery device, and may further serve to seal the stylet lumen.
As exemplified in Figures 23A (perspective view) and 23B (cut-away view), mechanical connector 130 has a distal end 132 which can be detachably attached to (e.g., inserted into) proximal sylet lumen aperture 73 once catheter body 20 is in position in the body of the subject, and after stylet is withdrawn. In this exemplary embodiment, connector 130 has a proximal end 131 which is attached to delivery device 80, thereby locking catheter body onto delivery device. Mechanical connector 130 can be of any type, e.g., it may have a plurality of barbs on its surface which engage stylet lumen inner surface; it may be configured such that it expands once inserted into stylet lumen, thereby locking into place; it may have threads that screw into stylet lumen which may be conversely threaded to accept connector. Insertion of a connector can also serve as a mechanical barrier to limit or prevent introduction of unwanted materials, e.g., microorganisms, into the stylet lumen. A connector can also serve to limit possible leakage of fluid from the body of the subject and out through the stylet lumen proximal aperture.
Drug delivery devices suitable for use in conjunction with the catheters of the invention may be based on any of a variety of drug delivery systems. For example, the drug delivery device can be based upon a diffusion-based delivery system, e.g. , erosion-based delivery systems (e.g. , polymer- impregnated with drug placed within a drug-impermeable reservoir in communication with the drug delivery conduit of the catheter of the invention), electrodiffusion systems, and the like. In other embodiments, the controlled drug release device is based upon a convective drug delivery system, e.g., systems based upon electroosmosis, vapor pressure pumps, electrolytic pumps, effervescent pumps, piezoelectric pumps, osmotic pumps, etc.
In one embodiment, the drug delivery device comprises an osmotic pump, such as an osmotic pump similar to that described in U.S. Pat. No. 5,728,396. In one embodiment, the osmotic pump is a DUROS™ osmotic pump. Although controlled release of drug is described above as being primarily attributed to characteristics of the drug delivery device, other aspects, features, or embodiments of the invention can facilitate controlled release of drug, and are within the scope of and contemplated by the present invention. For example, characteristics of the catheter (e.g., dimensions of the drug delivery conduit, particularly the inner diameter of the delivery lumen) can facilitate or further facilitate controlled release of drug from a drug reservoir to the treatment site. In another example, the catheter can be loaded with polymer that provides for controlled diffusion of drug from a drug reservoir.
Any of a wide variety of drugs can be delivered using the drug delivery system of the invention. Drugs suitable for delivery are preferably provided as flowable formulations, and are generally provided as liquids or semisolids. The drugs may be anhydrous or aqueous solutions, suspensions or complexes, and may be formulated with pharmaceutically acceptable vehicles or carriers, as well as additional inert or active ingredients. The drugs of formulations suitable for delivery using the invention may be in various forms, such as uncharged molecules, components of molecular complexes or pharmacologically acceptable salts. Also, simple derivatives of the agents (such as prodrugs, ethers, esters, amides, etc.) that are easily hydrolyzed by body pH, enzymes, etc., can be employed. Preferably the agents are formulated so as to remain stable for long periods of storage on the shelf or under refrigeration, as well as for long periods stored in an implanted drug delivery system of the invention.
Of particular interest is the treatment of diseases or conditions that require long-term therapy, e.g., chronic and/or persistent diseases or conditions for which therapy involves treatment over a period of several days (e.g., about 3 days to 10 days), to several weeks (e.g., about 3 or 4 weeks to 6 weeks), to several months or years, up to including the remaining lifetime of the subject. Subjects who are not presently suffering from a disease or condition, but who are susceptible to such may also benefit from prophylactic therapies using the devices and methods of the invention.
USE OF THE CATHETER OF THE INVENTION
The catheter of the invention can be used in a wide variety of subjects. For example, the catheter can be implanted with an associated drug delivery device at any convenient site within the subject's body and oriented for delivery to any desired treatment site. In one embodiment, the catheter and the associated drug delivery device are partially or completely implanted, with at least portion of the drug delivery device retained at an accessible, external or subcutaneous site within the subject's body (e.g., under the skin of the arm, shoulder, neck, back, or leg) or within a body cavity (e.g., within the mouth). The site of implantation can be at a site close (e.g., within a few centimeters, e.g., within about 0.8 inch), or at a site relatively distant (e.g., more than about 12 inches, generally greater than about 20 inches to about 40 inchess) from the treatment site, and thus the ultimate site of drug delivery. A single catheter and/or drug delivery device, or two or more catheters and/or drug delivery devices can be implanted in a subject during the course of a therapeutic program.
In one embodiment, the catheter is primed with drag prior to implantation, e.g., the drug delivery conduit is substantially pre-filled with drug. Priming of the catheter reduces delivery start-up time, /'. e. , time related to movement of the drug from the drug delivery device to the distal end of the catheter. This feature is particularly advantageous where the drug delivery device releases drug at or below a low or very low volume rate (e.g., A μl/day) or less. The drug used to prime the catheter may be the same drug that is delivered from the drug delivery device, or may be a different drug or different formulation of the drug, e.g., the catheter itself may provide for a component of the therapeutic regimen.
The catheter can be designed for temporary use, or to remain implanted in the subject for an extended period, e.g., from several days, to several weeks or months, and can be designed to be substantially permanently implanted in the subject (e.g. , for the subject's remaining lifespan). The drug delivery devices can be removably attached to the catheter, or may be permanently affixed. Where the drug delivery device is removably attached, the drug delivery device can be removed following a desired drug administration period, and, where desirable replaced with a similar or different drug delivery device.
The devices of the present invention (e.g., catheter, drug delivery system comprising a drug delivery device and catheter) are preferably rendered sterile prior to use. This may be accomplished by separately sterilizing each component, e.g., by gamma radiation, steam sterilization or sterile filtration, etc. , then aseptically assembling the final system. Alternatively, the devices may be assembled, then terminally sterilized using any appropriate method.
To implant the catheter, the stylet is inserted into the catheter, and used to position the catheter within the subject's body during implantation. Once the catheter is positioned where desired, the stylet is withdrawn. The empty lumen can then be filled with a material (e.g. , liquid, solid, or semi-solid), which material preferably comprises an antimicrobial agent (e.g., bacteriostatic or bactericidal agent), and/or can be sealed off, i.e., the stylet lumen proximal aperture plugged with a solid material, crimped, or heat-sealed. Alternatively, the stylet can be substantially permanently positioned within the catheter stylet lumen. Insertion of the catheter is generally accomplished in a manner similar to insertion of any of a variety of catheters, e.g., under aseptic conditions with at least some local or general anesthesia administered to the subject. Where the catheter comprises radiopaque material, insertion of the catheter can be monitored by X-ray or other means of visualization of the insertion process.
After implanting, the proximal section of the catheter can be cut to length and the drug delivery device attached. The drug delivery device and any remaining portion of the catheter completely implanted in the subject. The drag delivery device, and generally at least a portion of the catheter, are retained at an access site as described above.
Where desired, the drug delivery device and/or catheter can be anchored within the subject by any suitable conventional means. For example, sutures can be used to secure a proximal end of the drag delivery device and/or catheter at or near an implantation site. Following implantation, the catheter defines a drug delivery conduit that provides for transport of drag from a proximal catheter end to a distal catheter end, where the catheter proximal end is preferably maintained at the initial access site or implantation site and the catheter distal end is positioned so a drag delivery outlet of the catheter is positioned at, within, or adjacent the desired treatment site. The invention as shown and described is considered to be the one of the most practical and prefened embodiments. It is recognized, however, that the departures may be made therefrom which are within the scope of the invention and that obvious modifications will occur to one skilled in the art upon reading this disclosure.

Claims

What is claimed is
1 A catheter compnsmg an elongate catheter body compnsmg a proximal end and a distal end, said catheter body definmg a delivery lumen extendmg from said catheter body proximal end to a site at or near said catheter body distal end, said catheter body further definmg a stylet lumen, wherem said stylet lumen compπses a stylet lumen distal end configured to permit a stylet to abut the stylet lumen distal end, and a stylet lumen proximal end compnsmg a stylet lumen proximal aperture distal to the catheter body proximal end
2 The catheter of claim 1, wherem said stvlet lumen distal end is closed
3 The catheter of claim 1, wherem said stylet lumen distal end compnses an opening sized to permit fluid sampling through the stylet lumen
4 The catheter of claim 1. wherem the delivery lumen is suitable for delivery of drag at a low volume rate
5 The catheter of claim 4, wherem the volume rate is from about 0 01 μl per day to about 200 μl per day
6 The catheter of claim 1, wherem the delivery lumen has an inner diameter m the range of about 0 001 inch to about 0 0125 mch
7 The catheter of claim 1. wherem the delivery lumen has an inner diameter m the range of about 0 002 mch to about 0 030 mch
8 The catheter of claim 1 , wherem the stvlet lumen has an inner diameter of about 0 007 mch to about 0 010 mch
9 The catheter of claim 1, wherem said stvlet lumen distal end is at a distance of about 0 004 mch to about 4 mches from said catheter body distal end
10 The catheter of claim 1, wherem said stylet lumen proximal aperture is at a distance of about 0 4 mch to about 4 inches from said catheter body proximal end
11 The catheter of claim 1 , wherem said stylet lumen and said delivery lumen are juxtaposed
12 The catheter of claim 1, wherem said stylet lumen and said delivery lumen are defined by coaxial members of the catheter body
13 The catheter of claim 1, wherem said catheter body compπses a first elongate member defining said delivery lumen and a second elongate member mtegral with said first elongate member and definmg said stylet lumen
14 The catheter of claim 1, wherem the catheter body compnses a biocompatible mateπal
15 The catheter of claim 14, wherem the mateπal of the catheter body is selected from the group consistmg of mckel titanium, silicone, polyethylene, an ethylene vmyl acetate copolymer, a polyvmylchloπde, polymethylmethacrylate, polyethylmethacrylate, polymethacrylate, ethylene glycol dimethacrylate, ethylene dimethacrylate, hydroxymethyl methacrylate, polyurethane, polyvinylpynohdone, 2-pynohdone, polyacrylonitπle butadiene, a polycarbonate, polyamides, a fluoropolymers, a polystyrene, a styrene acrylomtπle homopolymer. a styrene acrylonitnle copolymer, cellulose acetate, an acrylonitnle butadiene styrene homopolymer, acrylonitnle butadiene styrene copolymer, polyvmylchloπde, silicone rubber, polymethylpentene. a polysulfone, a polyester, a polyirmde, polyisobutylene, polymethylstyrene, a polyvmyl chlonde elastomer, a polyolefin homopolymenc elastomer, a polyolefine copolymeπc elastomer, a urethane-based elastomer, a silicone elastomer, a natural rubber, and a synthetic rubber
16 The catheter of claim 1 , wherem the catheter body has an outer diameter m the range of about 0 030 inch to about 0 060 mch
17 The catheter of claim 1 , wherem the catheter further compnses a stylet positioned within the stylet lumen
18 The catheter of claim 17, wherem the stylet compπses a matenal selected from the group consistmg of metal, a metal alloy, carbon fiber, a polycarbonate, a polymer, plexiglass, stainless steel, parylene-coated stainless steel, Teflon-coated stainless steel, and nickel titamum
19. The catheter of claim 1, wherein the catheter body further comprises a radiopaque marker.
20. The catheter of claim 1, wherein the catheter further comprises an attachment element for attaching a drug delivery device to the catheter body proximal end.
21. A drag delivery system comprising: the catheter of claim 1, and a drug delivery device; wherein the drug delivery device is attached to the catheter to facilitate delivery of a drug from the drag delivery device and through the delivery lumen defined by the catheter body.
22. The drag delivery system of claim 21, wherein the catheter is detachably attached to the drug delivery device.
23. The drug delivery system of claim 21, further comprising a stylet positioned within said stylet lumen.
24. The drug delivery system of claim 23, wherein the system is provided in a sterile package.
25. The drag delivery system of claim 21, wherein the drug delivery device is a convective drug delivery device.
26. The drag delivery system of claim 21 , wherein the drug delivery device is a diffusive drag delivery device.
27. The drag delivery system of claim 21 , wherein the drag delivery device facilitates controlled release of drug at a volume rate of from about 0.01 μl/day to about 200 μl/day.
28. The drag delivery system of claim 21, further comprising a connector, wherein at least a portion of said connector is adapted for stable positioning within the stylet lumen proximal aperture, and wherein at least a portion of said connector is adapted for attachment to said delivery device, thereby facilitating attachment of said delivery device to said catheter. 29 A method for delivery of a drag to a treatment site in a subject, the method compnsmg the step of implanting the catheter of claim 1 into a subject, wherem said implanting provides a drug delivery pathway from the proximal end of the catheter, through the delivery lumen, and out a drag delivery outlet positioned at a treatment site m a subject, and mtroducmg a drug mto the delivery lumen of the catheter, wherem the drug is delivered to the treatment site m the subject
30 The method of claim 29. wherem the delivery lumen is suitable for delivery of the drug at a low volume delivery rate
31 The method of claim 30. wherem the low volume delivery rate is from about 0 01 μl/day to about 200 μl/day
32 The method of claim 31 , wherem the catheter is substantially filled with the drug pπor to implanting
33 The method of claim 31 , wherem the treatment site is subcutaneous, percutaneous, intravenous, intrathecal, intramuscular, mtra-arteπal, mtravascular, intrapeπtoneal, mtraspinal, epidural, lntracranial, intracardial, pentumoral. or lntratumoral
34 The method of claim 33. wherem the treatment site is a site within a kidney, liver, pancreas, heart, lung, eye, ear. lymph node, breast, prostate, ovary, testicle, thyroid, spleen, central nervous system, skeletal muscle, bone, lymph vessel, artery, artenole, capillary bed, blood vessel, vem, peπpheral nervous system, digestive system, gastromtestmal tract, uπnary bladder, gall bladder, adrenal gland, adipose tissue, parathyroid gland, uterus, fallopian tube, skin, tumorous growth, autologous graft, synthetic graft, or site of rmcrobial infection
PCT/US2000/033476 1999-12-08 2000-12-07 Catheter with stylet lumen WO2001041858A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP00982564A EP1235610A2 (en) 1999-12-08 2000-12-07 Catheter with stylet lumen
AU19583/01A AU1958301A (en) 1999-12-08 2000-12-07 Catheter with stylet lumen
CA002389028A CA2389028A1 (en) 1999-12-08 2000-12-07 Catheter with stylet lumen

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US45750299A 1999-12-08 1999-12-08
US09/457,502 1999-12-08

Publications (2)

Publication Number Publication Date
WO2001041858A2 true WO2001041858A2 (en) 2001-06-14
WO2001041858A3 WO2001041858A3 (en) 2002-01-31

Family

ID=23816993

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2000/033476 WO2001041858A2 (en) 1999-12-08 2000-12-07 Catheter with stylet lumen

Country Status (4)

Country Link
EP (1) EP1235610A2 (en)
AU (1) AU1958301A (en)
CA (1) CA2389028A1 (en)
WO (1) WO2001041858A2 (en)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1547639A2 (en) 2003-12-17 2005-06-29 Bristol-Myers Squibb Company Balloon catheter with positioning pocket
WO2005110537A1 (en) * 2004-04-30 2005-11-24 Medtronic, Inc. Implantable medical device with lubricious material
WO2006023859A1 (en) * 2004-08-20 2006-03-02 Medtronic, Inc. Medical device with tissue-dependent drug elution
EP1971378A2 (en) * 2005-10-21 2008-09-24 Ceeben Systems, Inc. Method and apparatus for peritoneal hypothermia and/or resuscitation
WO2008154507A1 (en) * 2007-06-08 2008-12-18 R4 Vascular, Inc. Implantable catheter port
WO2014015062A1 (en) * 2012-07-17 2014-01-23 Boston Scientific Scimed, Inc. Guide extension catheter
US9084901B2 (en) 2006-04-28 2015-07-21 Medtronic, Inc. Cranial implant
US9622670B2 (en) 2010-07-09 2017-04-18 Potrero Medical, Inc. Method and apparatus for pressure measurement
ITUB20155893A1 (en) * 2015-11-25 2017-05-25 Carlo Calcagno Device for endourology of the high urinary tract
US10064980B2 (en) 2009-09-10 2018-09-04 Taris Biomedical Llc Systems and methods for deploying devices to genitourinary sites
CN109310846A (en) * 2016-06-08 2019-02-05 美敦力瓦斯科尔勒公司 Guidance with pushing member segment with groove extends conduit
US11045634B2 (en) 2017-11-06 2021-06-29 Abiomed, Inc. Peel away hemostasis valve
US11364363B2 (en) 2016-12-08 2022-06-21 Abiomed, Inc. Overmold technique for peel-away introducer design
US11793977B2 (en) 2018-05-16 2023-10-24 Abiomed, Inc. Peel-away sheath assembly
US11826517B2 (en) 2016-10-18 2023-11-28 Boston Scientific Scimed, Inc. Guide extension catheter

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9393432B2 (en) 2008-10-31 2016-07-19 Medtronic, Inc. Non-hermetic direct current interconnect
US9993613B2 (en) 2011-11-09 2018-06-12 Boston Scientific Scimed, Inc. Guide extension catheter

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4762129A (en) 1984-11-23 1988-08-09 Tassilo Bonzel Dilatation catheter
US5350395A (en) 1986-04-15 1994-09-27 Yock Paul G Angioplasty apparatus facilitating rapid exchanges
US5728396A (en) 1996-02-02 1998-03-17 Alza Corporation Sustained delivery of leuprolide using an implantable system
US5820610A (en) 1996-04-30 1998-10-13 Medtronic, Inc. Microbore catheter with velocity reducing chamber

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5273527A (en) * 1992-05-12 1993-12-28 Ovamed Corporation Delivery catheter
US5772642A (en) * 1997-02-19 1998-06-30 Medtronic, Inc. Closed end catheter
US6764461B2 (en) * 1997-12-01 2004-07-20 Scimed Life Systems, Inc. Catheter system for the delivery of a low volume bolus
US5957912A (en) * 1998-04-16 1999-09-28 Camino Neurocare, Inc. Catheter having distal stylet opening and connector
US6193691B1 (en) * 1999-03-30 2001-02-27 Depuy Orthopaedics, Inc. Catheter system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4762129A (en) 1984-11-23 1988-08-09 Tassilo Bonzel Dilatation catheter
US4762129B1 (en) 1984-11-23 1991-07-02 Tassilo Bonzel
US5350395A (en) 1986-04-15 1994-09-27 Yock Paul G Angioplasty apparatus facilitating rapid exchanges
US5728396A (en) 1996-02-02 1998-03-17 Alza Corporation Sustained delivery of leuprolide using an implantable system
US5820610A (en) 1996-04-30 1998-10-13 Medtronic, Inc. Microbore catheter with velocity reducing chamber

Cited By (26)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1547639A2 (en) 2003-12-17 2005-06-29 Bristol-Myers Squibb Company Balloon catheter with positioning pocket
JP2005177492A (en) * 2003-12-17 2005-07-07 Bristol Myers Squibb Co Balloon catheter with positioning pocket
EP1547639A3 (en) * 2003-12-17 2005-11-23 Bristol-Myers Squibb Company Balloon catheter with positioning pocket
AU2004240205B2 (en) * 2003-12-17 2010-04-01 Convatec Technologies Inc. Balloon catheter with positioning pocket
US7727188B2 (en) 2003-12-17 2010-06-01 Convatec Technologies Inc. Balloon catheter with positioning pocket
AU2010203299B2 (en) * 2003-12-17 2012-05-10 Convatec Technologies Inc. Balloon catheter with position pocket
WO2005110537A1 (en) * 2004-04-30 2005-11-24 Medtronic, Inc. Implantable medical device with lubricious material
WO2006023859A1 (en) * 2004-08-20 2006-03-02 Medtronic, Inc. Medical device with tissue-dependent drug elution
EP1971378A2 (en) * 2005-10-21 2008-09-24 Ceeben Systems, Inc. Method and apparatus for peritoneal hypothermia and/or resuscitation
EP1971378A4 (en) * 2005-10-21 2013-10-02 Velomedix Inc Method and apparatus for peritoneal hypothermia and/or resuscitation
US9504402B2 (en) 2006-04-28 2016-11-29 Medtronic, Inc. Cranial implant
US9084901B2 (en) 2006-04-28 2015-07-21 Medtronic, Inc. Cranial implant
WO2008154507A1 (en) * 2007-06-08 2008-12-18 R4 Vascular, Inc. Implantable catheter port
US8079990B2 (en) 2007-06-08 2011-12-20 R4 Vascular, Inc. Implantable catheter port
US10064980B2 (en) 2009-09-10 2018-09-04 Taris Biomedical Llc Systems and methods for deploying devices to genitourinary sites
US9622670B2 (en) 2010-07-09 2017-04-18 Potrero Medical, Inc. Method and apparatus for pressure measurement
US9931044B2 (en) 2010-07-09 2018-04-03 Potrero Medical, Inc. Method and apparatus for pressure measurement
US10758135B2 (en) 2010-07-09 2020-09-01 Potrero Medical, Inc. Method and apparatus for pressure measurement
WO2014015062A1 (en) * 2012-07-17 2014-01-23 Boston Scientific Scimed, Inc. Guide extension catheter
ITUB20155893A1 (en) * 2015-11-25 2017-05-25 Carlo Calcagno Device for endourology of the high urinary tract
CN109310846A (en) * 2016-06-08 2019-02-05 美敦力瓦斯科尔勒公司 Guidance with pushing member segment with groove extends conduit
US11826517B2 (en) 2016-10-18 2023-11-28 Boston Scientific Scimed, Inc. Guide extension catheter
US11364363B2 (en) 2016-12-08 2022-06-21 Abiomed, Inc. Overmold technique for peel-away introducer design
US11717640B2 (en) 2016-12-08 2023-08-08 Abiomed, Inc. Overmold technique for peel-away introducer design
US11045634B2 (en) 2017-11-06 2021-06-29 Abiomed, Inc. Peel away hemostasis valve
US11793977B2 (en) 2018-05-16 2023-10-24 Abiomed, Inc. Peel-away sheath assembly

Also Published As

Publication number Publication date
WO2001041858A3 (en) 2002-01-31
AU1958301A (en) 2001-06-18
EP1235610A2 (en) 2002-09-04
CA2389028A1 (en) 2001-06-14

Similar Documents

Publication Publication Date Title
US6824532B2 (en) Composite drug delivery catheter
AU764894C (en) Implantable device for access to a treatment site
US7438701B2 (en) Local concentration management system
EP1418975B1 (en) Catheter for modification of agent formulation
EP1235610A2 (en) Catheter with stylet lumen
US7896852B2 (en) Anti-infective central venous catheter with diffusion barrier layer
US8439892B2 (en) Catheter for reduced reflux in targeted tissue delivery of a therapeutic agent
JP2021521947A (en) Multi-diameter catheters and related equipment and methods
EP1852138A1 (en) Catheter
WO2010089727A1 (en) Intravenous cannula
EP3532140B1 (en) Multi-lumen indwelling catheter
US20070106245A1 (en) Infusion guidewire
US20210205523A1 (en) Catheter Clearance Device and Method of Use
EP1694396B1 (en) Catheter with pump

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A2

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CR CU CZ DE DK DM DZ EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ PL PT RO RU SD SE SG SI SK SL TJ TM TR TT TZ UA UG US UZ VN YU ZA ZW

AL Designated countries for regional patents

Kind code of ref document: A2

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
AK Designated states

Kind code of ref document: A3

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BY BZ CA CH CN CR CU CZ DE DK DM DZ EE ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NO NZ PL PT RO RU SD SE SG SI SK SL TJ TM TR TT TZ UA UG US UZ VN YU ZA ZW

AL Designated countries for regional patents

Kind code of ref document: A3

Designated state(s): GH GM KE LS MW MZ SD SL SZ TZ UG ZW AM AZ BY KG KZ MD RU TJ TM AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR BF BJ CF CG CI CM GA GN GW ML MR NE SN TD TG

WWE Wipo information: entry into national phase

Ref document number: 2389028

Country of ref document: CA

WWE Wipo information: entry into national phase

Ref document number: 19583/01

Country of ref document: AU

WWE Wipo information: entry into national phase

Ref document number: 2000982564

Country of ref document: EP

WWP Wipo information: published in national office

Ref document number: 2000982564

Country of ref document: EP

REG Reference to national code

Ref country code: DE

Ref legal event code: 8642

NENP Non-entry into the national phase in:

Ref country code: JP

WWW Wipo information: withdrawn in national office

Ref document number: 2000982564

Country of ref document: EP