WO2001040133A2 - Organic pigment dispersion for coloring building materials - Google Patents
Organic pigment dispersion for coloring building materials Download PDFInfo
- Publication number
- WO2001040133A2 WO2001040133A2 PCT/US2000/042510 US0042510W WO0140133A2 WO 2001040133 A2 WO2001040133 A2 WO 2001040133A2 US 0042510 W US0042510 W US 0042510W WO 0140133 A2 WO0140133 A2 WO 0140133A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- dispersion
- organic
- organic pigment
- dispersing agent
- pigment
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B16/00—Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
Definitions
- This invention relates to an aqueous dispersion of organic pigment suitable for coloring building materials such as concrete, asphalt, plaster, mortar and cement mortar. More particularly, this invention relates to aqueous dispersions which contain silica binder, an organic pigment and dispersing agent.
- Colored concrete buildings do not present an environment as sterile and cold as white concrete.
- light colors can be used in sunny climates to help reduce glare while darker colors may be used to increase a building's heat storage capacity in cooler climates.
- any color additive must be uniformly dispersed throughout the building material. This can be difficult given the low intensity mixing and short mixing times customary in the building materials industry. Moreover, the additive must not adversely affect the desirable properties of the building material such as the strength or setting behavior of concrete or reduce the compressive strength or abrasion resistance of asphalt. See ASTM C 979-82 "Standard Specification for Pigments for Integrally Colored Concrete, " which contains some of the industry association standards for coloring concrete.
- Inorganic pigments are typically used as color additives for building materials and typically include iron oxides (natural and synthetic) , chromium oxide, cobalt blue, titanium dioxide and carbon black. However, these inorganic pigments offer a limited ranges of colors and brightness.
- Organic pigments have not been used to color building materials as it is believed they lack sufficient alkali resistance and lightfastness .
- ASTM American Society for Testing and Materials
- dry pigment powders have been used to color concrete compositions because they are highly dispersible. However, these powders have poor processing properties, and typically cake together and form lumps upon storage. They also tend to form dust .
- U.S. Patent No. 5,401,313 discloses a pigment particle whose surface is coated with an electric charge modifying agent and a dispersion promoting agent.
- the dispersion promoting agent is selected from stearates, acetates, alkylphenols, cellulosics, waxes, lignins, acrylics, epoxies, urethanes, ethylenes, styrenes, propylenes and polymers having functions groups of alcohols, glycols, aldehydes, amides and carboxylic acids, and is preferably sodium lignosulfonate for cementitious application systems.
- the surface-modified particle may be produced in powder, dispersion or granular form, with bead granules having a particle size of 25 to 250 microns being preferred.
- An object of the invention is to provide aqueous organic pigment dispersions for coloring concrete and which exhibit acceptable alkali resistance and lightfastness.
- the inventive dispersion is a combination of organic pigment, silica and water.
- An advantage of the present invention is the ability to color building materials such as concrete with bright organic pigments that do not suffer from poor alkali resistance and/or poor lightfastness.
- Another advantage of the present invention is that it permits the ready removal of graffiti or other surface defacement from a concrete surface without impairing its surface appearance.
- the present invention relates to an aqueous based organic pigment dispersion, comprising (i) silica binder;
- the present invention relates to a method for preparing organic pigment dispersions which includes
- Any silica may be used in the organic dispersion of the present invention if it is effective to cause the pigment to adhere to the building material.
- Suitable silicas include silicate, metasilicate pentahydrate, sesquisilicate and orthosilicate. Alkali metal silicates are preferred, with sodium and potassium silicates being especially preferred. Such silicates are commercially available as aqueous dispersions.
- Any organic pigment can be used in the organic dispersion of the present invention if it exhibits good alkali resistance and light resistance, as determined according to ASTM C 979-82, herein incorporated in its entirety by reference. Thus, those organic pigments which cannot withstand a pH of 10 or greater will not be useful in the aqueous pigment dispersion of the present invention.
- Suitable organic pigments may be chosen from azo pigments, such as azo lake, azo chelate and condensed azo pigments, and polycyclic pigments such as phthalocyanine pigments, perylene pigments, perinone pigments, anthraquinone pigments, quinacridone pigments, dioxazine pigments, thioindigo pigments, isoindolinone pigments and quinophethalone pigments.
- Preferred organic pigments are selected from phthalocyanine green, phthalocyanine blue, carbazole violet, toluidine red, perylene red, qumacridone red, qumacridone yellow, Dalamar yellow and Watchung red.
- Any dispersing agent can be used in the organic dispersion of the present invention provided that it effectively disperses the binder and organic pigment in water.
- a given dispersing agent's effectiveness can be optimized by varying the amount of dissolved silica present and by adjusting the dispersion's pH to between 10 and 14, preferably between 11 and 12.
- Suitable dispersing agents include alkylbenzene sulfomc acid salts, alkylnaphthalene sulfomc acid salts, naphthalene sulfomc acid salts, melamine-formaldehyde condensates, polysaccha ⁇ de resins, sytrenated acrylic resins, octylphenol polyethoxylated surfactants, non-ionic acetylenic diol surfactants, ethoxylated oleyl alcohol surfactants and phosphate ester surfactants.
- a sodium salt of naphthalenesufonic acid commercially available from Rohm & Haas Co. under the trademark TAMOL SN, is preferred along with diethylene glycol monomethyl ether acetate.
- the organic pigment dispersions of the present invention typically contain at least 10% by weight silica, at least 30% by weight of organic pigment, at least 1% by weight dispersing agent, with the remainder water.
- the dispersing agent is typically present in an amount of from 1-10%, preferably 1-5%, by weight.
- Silica is preferably present in an amount of at least 30% by weight.
- Other compounds may be present in any amount which does not detract from the organic dispersion's effectiveness in integrally coloring building materials such as concrete.
- Hydroxyalkyl celluloses such as hydroxyethylcellulose, are preferably added to the aqueous dispersion to increase its viscosity to a range of from 800 to 10,000 centipoise, preferably 1,000 to 2,000 centipoise, at 25 * C.
- the amount of viscosity additive will depend on the relative amounts of dispersing agent, binder, organic pigment and water forming the dispersion, and may range from 0.1% to 2% by weight of the dispersion.
- the organic pigment dispersions of the present invention may be prepared by a three-stage process.
- the silica binder, organic pigment and dispersing agent are mixed together in the desired amounts to form a dispersion premix which contains the dispersing agent and organic pigment uniformly distributed throughout the silica binder.
- Conventional high speed mixing equipment may be used without modification under the trade name Dispersmat.
- a mixing speed of from 3,000 to 10,000 rpm for a time period of from 1 minute to 2 hours, preferably 10- 25 minutes, may be used depending on the size of the batch.
- the dispersion premix is media milled, typically using glass milling beads, to reduce the size of the organic pigment particles to an average particle size range of from about 100 to about 300 nanometers, thereby forming a non- standardized dispersion.
- Media milling can be performed using conventional milling equipment without modification.
- water is added to the non- standardized dispersion until the color of the dispersion matches a color standard. Generally from 5 to 10%, by weight, water is required to standardize the dispersion.
- the inventors currently believe that the alkali metal silica particles chemically reacts with the building material, thereby "locking" the pigment into the building material and preventing washout of the color, with no reduction in strength of the building material. This chemical reaction prevents streaking and staining of the integrally colored concrete over time, and eliminates any need for an overcoat.
- the organic dispersion of the present invention may be used to integrally color building materials such as cement, asphalts, plaster, mortar and cement mortar at the construction site. More particularly, the organic dispersion may be added to the building material as it is being formulated. Thus, for example, from 0.5% to 10% by weight, preferably 2-3% by weight, of the organic dispersion may be added to a concrete mixer containing Portland cement, sand/gravel aggregate and water, and homogenized for approximately 15 - 30 minutes. The resulting mixture may be poured into a prepared mold and allowed to harden to form integrally colored concrete.
- Example 1 Formulation of an Organic Dispersion
- a high speed mixer was used to mix potassium silicate, hydroxyethylcellulose, phthalocyanine green (C.I. Pigment Green 7), the sodium salt of naphthalenesulfonic acid (TAMOL SN, commercially available from Rohm & Haas Co.) and water to form a dispersion precursor, which was then media milled (Eiger mixer) to disperse and incorporate the pigment into the binder system.
- the resulting organic dispersion had a resin solids (potassium silicate binder) percentage of 13.60% and a total solids percentage of 56.60%.
- the weight percentage composition of the organic dispersion is set forth below in Table 1:
- the organic dispersions of Examples 1 and 2 were each individually used to integrally color concrete by mixing an appropriate amount (1 %) of the dispersion with concrete in a laboratory mixer for approximately 15 minutes. Each of the organic dispersions readily became part of the concrete matrix.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2393425A CA2393425C (en) | 1999-12-03 | 2000-12-04 | Organic pigment dispersion for coloring building materials |
US10/148,037 US6786965B2 (en) | 1999-12-03 | 2000-12-04 | Organic pigment dispersion for coloring building materials |
DE60027460T DE60027460T2 (en) | 1999-12-03 | 2000-12-04 | ORGANIC PIGMENT DISPERSION FOR STAINING BUILDING MATERIALS |
EP00992176A EP1237825B1 (en) | 1999-12-03 | 2000-12-04 | Organic pigment dispersion for coloring building materials |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16889799P | 1999-12-03 | 1999-12-03 | |
US60/168,897 | 1999-12-03 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2001040133A2 true WO2001040133A2 (en) | 2001-06-07 |
WO2001040133A3 WO2001040133A3 (en) | 2001-12-13 |
Family
ID=22613406
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/042510 WO2001040133A2 (en) | 1999-12-03 | 2000-12-04 | Organic pigment dispersion for coloring building materials |
Country Status (6)
Country | Link |
---|---|
US (1) | US6786965B2 (en) |
EP (1) | EP1237825B1 (en) |
CA (1) | CA2393425C (en) |
DE (1) | DE60027460T2 (en) |
DK (1) | DK1237825T3 (en) |
WO (1) | WO2001040133A2 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004085548A3 (en) * | 2003-03-27 | 2004-11-18 | Constr Res & Tech Gmbh | Liquid coloring suspension |
FR2865730A1 (en) * | 2004-02-03 | 2005-08-05 | Norbert Vial | Colorant for coatings and mortars in the form of an aqueous dispersion that can be readily mixed on site for building industry applications |
CH713400A1 (en) * | 2017-01-31 | 2018-07-31 | Peter Buetzer | Process for the preparation of hydraulically setting building materials with hydrophobic blue and / or black pigments by means of liquefiers or flow agents. |
Families Citing this family (17)
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US6902613B2 (en) * | 2002-11-27 | 2005-06-07 | Ciba Specialty Chemicals Corporation | Preparation and use of nanosize pigment compositions |
GB0308487D0 (en) * | 2003-04-14 | 2003-05-21 | Ciba Spec Chem Water Treat Ltd | Paper coating compositions |
CA2530734A1 (en) * | 2003-06-24 | 2005-01-06 | Semyon A. Shimanovich | Pigment paste for concrete and method for making the same |
AU2004253945B2 (en) * | 2003-06-26 | 2009-02-19 | Playtex Products, Inc. | A coating composition and articles coated therewith |
US7241500B2 (en) | 2003-10-06 | 2007-07-10 | Certainteed Corporation | Colored roofing granules with increased solar heat reflectance, solar heat-reflective shingles, and process for producing same |
EP2447327B1 (en) * | 2003-11-28 | 2013-07-31 | Daicel Chemical Industries, Ltd. | Dispersion and process for producing colored organic solid particle |
EP1557448B1 (en) * | 2004-01-26 | 2011-06-08 | Dainichiseika Color & Chemicals Mfg. Co., Ltd. | Wet grinding process using microbeads |
US20070107632A1 (en) * | 2005-10-28 | 2007-05-17 | Ball Richard L | Pigmented wall and ceiling spackle |
US7815728B2 (en) * | 2008-05-02 | 2010-10-19 | L. M. Scofield Company | High SRI cementitious systems for colored concrete |
DE102010003999A1 (en) * | 2009-05-12 | 2011-01-05 | Harold Scholz & Co. Gmbh | New pigment systems for coloring cementitious systems, in particular concrete |
KR100938557B1 (en) * | 2009-06-10 | 2010-01-22 | (주)나노스톤 | Coloring method for nature stone |
WO2011022011A1 (en) | 2009-08-20 | 2011-02-24 | Certainteed Corporation | Roofing granules, roofing products including such granules, and process for preparing same |
US8637116B2 (en) | 2009-08-20 | 2014-01-28 | Certainteed Corporation | Process for preparing roofing granules comprising organic colorant, with improved luster, and roofing products including such granules |
US9850166B2 (en) | 2015-02-03 | 2017-12-26 | Construction Research & Technology, Gmbh | Liquid coloring suspension and colored cementitious composition |
RU2716130C9 (en) * | 2016-10-03 | 2020-05-21 | Дзе Проктер Энд Гэмбл Компани | Detergent composition for washing |
MX2019003839A (en) * | 2016-10-03 | 2019-06-24 | Procter & Gamble | Laundry detergent composition. |
MX2019003884A (en) * | 2016-10-03 | 2019-06-10 | Procter & Gamble | Low ph laundry detergent composition. |
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US1900216A (en) * | 1929-01-28 | 1933-03-07 | Witt Joshua Chitwood | Coloring material |
US4134956A (en) * | 1972-11-14 | 1979-01-16 | Kowa Chemical Industry Ltd. | Method of forming a decorative layer on a precast concrete board |
EP0467165A1 (en) * | 1990-07-06 | 1992-01-22 | Walhalla-Kalk Entwicklungs- und Vertriebsgesellschaft mbH | Solids suspensions stable against sedimentation and process for their preparation |
EP0482450A1 (en) * | 1990-10-24 | 1992-04-29 | Bayer Ag | Process for colouring building materials |
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EP0742186A1 (en) * | 1995-05-11 | 1996-11-13 | C-Cure Corporation | A composition and method for dispersing pigment in cement based compositions |
DE19533081A1 (en) * | 1995-09-07 | 1997-03-13 | Braas Gmbh | Process for the production of colored concrete bodies |
US5853476A (en) * | 1997-08-11 | 1998-12-29 | Elementis Pigments, Inc. | Process for coloring concrete using compacted inorganic granules |
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2000
- 2000-12-04 CA CA2393425A patent/CA2393425C/en not_active Expired - Fee Related
- 2000-12-04 WO PCT/US2000/042510 patent/WO2001040133A2/en active IP Right Grant
- 2000-12-04 EP EP00992176A patent/EP1237825B1/en not_active Expired - Lifetime
- 2000-12-04 DE DE60027460T patent/DE60027460T2/en not_active Expired - Lifetime
- 2000-12-04 US US10/148,037 patent/US6786965B2/en not_active Expired - Lifetime
- 2000-12-04 DK DK00992176T patent/DK1237825T3/en active
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US5558708A (en) * | 1995-05-11 | 1996-09-24 | C-Cure Corporation | System and method for dispersing pigment in cement based compositions |
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DE19533081A1 (en) * | 1995-09-07 | 1997-03-13 | Braas Gmbh | Process for the production of colored concrete bodies |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004085548A3 (en) * | 2003-03-27 | 2004-11-18 | Constr Res & Tech Gmbh | Liquid coloring suspension |
US7497904B2 (en) | 2003-03-27 | 2009-03-03 | Construction Research & Technology Gmbh | Liquid coloring suspension and colored cementitious composition |
FR2865730A1 (en) * | 2004-02-03 | 2005-08-05 | Norbert Vial | Colorant for coatings and mortars in the form of an aqueous dispersion that can be readily mixed on site for building industry applications |
CH713400A1 (en) * | 2017-01-31 | 2018-07-31 | Peter Buetzer | Process for the preparation of hydraulically setting building materials with hydrophobic blue and / or black pigments by means of liquefiers or flow agents. |
Also Published As
Publication number | Publication date |
---|---|
DE60027460D1 (en) | 2006-05-24 |
US20030047118A1 (en) | 2003-03-13 |
EP1237825A2 (en) | 2002-09-11 |
EP1237825B1 (en) | 2006-04-19 |
DK1237825T3 (en) | 2006-08-21 |
CA2393425C (en) | 2011-02-08 |
US6786965B2 (en) | 2004-09-07 |
WO2001040133A3 (en) | 2001-12-13 |
DE60027460T2 (en) | 2006-10-12 |
CA2393425A1 (en) | 2001-06-07 |
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