WO2001022507A1 - Modified lithium vanadium oxide electrode materials, products, and methods - Google Patents
Modified lithium vanadium oxide electrode materials, products, and methods Download PDFInfo
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- WO2001022507A1 WO2001022507A1 PCT/US2000/004335 US0004335W WO0122507A1 WO 2001022507 A1 WO2001022507 A1 WO 2001022507A1 US 0004335 W US0004335 W US 0004335W WO 0122507 A1 WO0122507 A1 WO 0122507A1
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- vanadium oxide
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G31/00—Compounds of vanadium
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G31/00—Compounds of vanadium
- C01G31/006—Compounds containing, besides vanadium, two or more other elements, with the exception of oxygen or hydrogen
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G39/00—Compounds of molybdenum
- C01G39/006—Compounds containing, besides molybdenum, two or more other elements, with the exception of oxygen or hydrogen
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
- H01M4/5825—Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to certain modified lithium vanadium oxides.
- M can be a variety of cations (or a mixture of cations).
- the invention concerns the utilization of such oxide materials as electrode materials, for example, as cathode materials in lithium batteries.
- the disclosure concerns preferred formulations of such materials, preferred methods for preparation, products including such materials and methods of use.
- the negative electrode (anode) of a high density lithium battery typically comprises one or more of a variety of any suitable lithium-containing substances such as: metallic lithium; lithium-metal alloys; lithium metal oxides; or, lithium carbon composites.
- the positive electrode (cathode) is typically a lithium vanadium oxide of the formula LiV 3 O8.
- the electrodes may be coupled using a liquid electrolyte or a solid electrolyte such as a solid polymer electrolyte, or a combination of liquid and solid electrolytes.
- the electrolyte may specifically be a "plasticized" electrolyte in which a liquid electrolyte component is contained within a polymer electrolyte.
- lithium ions are electrochemically inserted into the lithium vanadium oxide structure by a process that is commonly referred to as intercalation.
- a reverse process occurs during charge.
- the vanadium ions of the host electrode structure are reduced and oxidized during discharge and charge, respectively.
- the negative electrode is oxidized during discharge when lithium ions are released from the electrode into the electrolyte, and it is reduced during the reverse process on charge. Lithium ions, therefore, shuttle between the two electrodes during the electrochemical discharge and charge processes.
- batteries such as lithium batteries
- the positive and negative electrodes can accommodate a significant amount of lithium.
- the positive and negative electrodes should preferably have the ability to accommodate and release lithium in a reversible manner, i.e., without significant "capacity fade.”
- the structural integrity of the electrodes should be maintained during lithium insertion/extraction for numerous cycles.
- a vanadium oxide material doped with one or more cations is provided.
- the invention also concerns the provision of electrodes including lithium vanadium oxide according to the preferred general formula; and, batteries including an electrode as characterized.
- the present invention provides a vanadium oxide material according to the average formula:
- (e) M represents a mixture of at least two different cations.
- the present invention provides a vanadium oxide material according to the average formula: Li x V 3- ⁇ M ⁇ O v wherein:
- x is non-zero;
- x and y are selected such that the average, calculated oxidation state of V is at least 4.7; and
- M represents Mo, Cr, Nb, or mixtures thereof.
- the present invention provides an electrode having a vanadium oxide material according to the average formula: LixVs-sMsOy wherein:
- x is non-zero;
- x and y are selected such that the average, calculated oxidation state of V is at least 4.7; and
- M represents a mixture of at least two different cations.
- the present invention provides an electrode having a vanadium oxide material according to the average formula: wherein:
- M represents Mo, Cr, Nb, or mixtures thereof.
- the present invention provides an electrochemical cell having a cathode containing a vanadium oxide material according to the average formula:
- Li x V 3 __M*O y wherein: (a) 0 ⁇ 1.0;
- (e) M represents a mixture of at least two different cations.
- the present invention provides an electrochemical cell having a cathode containing a vanadium oxide material according to the average formula:
- Li x V 3 -_M.O y wherein: (a) 0 ⁇ 1.0;
- x and y are selected such that the average, calculated oxidation state of V is at least 4.7; and (e) M represents Mo, Cr, Nb, or mixtures thereof.
- Figure 1 is the powder X-ray diffraction pattern of a standard material.
- Figure 2 is the powder X-ray diffraction pattern of a LiL2V2.8TidMoo.1Os material.
- Figure 3 is the powder X-ray diffraction pattern of a LiL2V2.9Tio.05 oo.05Os material.
- Figure 4 is the powder X-ray diffraction pattern of a Li1.2V2._Zro.1Moo.1O8 material.
- Figure 5 is the powder X-ray diffraction pattern of a Li1.2V2.7Yo.1Moo.2Os material.
- Figure 6 is the powder X-ray diffraction pattern of a Li1.2V2.7Sco.1Moo.2Os material.
- Figure 7 is the powder X-ray diffraction pattern of a VLsTio.1Moo.1O5 precursor material.
- Figure 8 is the powder X-ray diffraction pattern of a Li1._V2.7Tio.15Moo.15Os material derived from the precursor in Figure 7.
- Figure 9 is a typical voltage profile for a standard Li/Li 1.2V3O8.
- Figure 10 is a typical voltage profile for a cell of the present invention.
- Figure 11 is the capacity vs. cycle number plot for a standard cell for 20 cycles.
- Figure 12 is the capacity vs. cycle number plot for a Li/Li ⁇ .2Vz8Tio. ⁇ M ⁇ o. ⁇ 8 cell for 20 cycles.
- Figure 13 is the capacity vs. cycle number plot for a
- Figure 14 is the capacity vs. cycle number plot for a Li/Li ⁇ .2V2._Zro. ⁇ Moo. ⁇ 8 cell for 20 cycles.
- Figure 15 is the capacity vs. cycle number plot for a Li/Li 1.2 V2.7Yo.1Moo.2Oe cell for 20 cycles.
- Figure 16 is a representation of the structure
- Figure 17 is a structural representation of a discharged electrode product L ⁇ VsOg.
- Figure 18 is a schematic representation of an electrochemical cell.
- Figure 19 is a second schematic representation of an electrochemical cell.
- a preferred vanadium oxide electrode material, for use with respect to lithium batteries of concern to the present invention will be referenced generally as having a nominal formula of Li x V 3 O y , wherein x is non-zero, preferably about 1.0 to about 1.5, and more preferably about 1.2, y is preferably greater than about 7.8 and no greater than about 8.2, and more preferably about 8.0.
- the crystalline structure of this material is relatively stable, and is favorable with respect to intercalation.
- This nominal or base formula is the approximate formula at complete charge.
- Oxides of this nominal formula Li x V 3 O y exhibit distinctive X- ray diffraction patterns (XRD) and crystalline structures, as discussed below.
- the specific preferred stoichiometry for the most stable electrode in the completely charged state is Lii.2V 3 O8.
- the preferred material is formulated from precursor materials such that in a fully charged cell the average formulation of the cathode, with respect to the vanadium oxide component, is Li ⁇ .2V 3 Os.
- the average (calculated) vanadium valence in is 4.933 or "nominally" 5.
- lithium cations are inserted into the crystalline Li 1 . 2 . O8 electrode structure. This reduces the average oxidation state of the vanadium ions from 4.933 in Li ⁇ . 2 V 3 Os to 4.0 in Li V 3 Og, which represents the approximate composition of the positive electrode in a discharged cell.
- the nominal Li x V 3 O y structure typically and preferably Lii.2V 3 O8, is modified to advantage.
- the modification in part, concerns "doping" the crystalline structure with one or more cations.
- substitution of vanadium by another element, preferably a cation in addition to lithium is used.
- This can also be a method of maintaining the average, calculated oxidation state of vanadium at a value of at least 4.7 (preferably at least 4.8, more preferably at least 4.85, even more preferably at least 4.9, and most preferably at or near 4.933) in the fully charged state.
- the oxidation state of vanadium is no greater than 5.0, and preferably no greater than 4.95.
- Li x V_-_M_O y wherein x and y are as defined above, and ⁇ is greater than zero and typically no greater than about 1.0.
- a base formula for a preferred group of such stabilized compounds would be as follows: Lii .2 V 3 _sM_Os wherein M is a cation (or mixture of two or more cations).
- Suitable cations are those that are sufficiently small such that they can fit into sites previously occupied by vanadium (typically, octahedral sites) and/or sites previously occupied by lithium (typically, octahedral or tetrahedral sites).
- vanadium typically, octahedral sites
- lithium typically, octahedral or tetrahedral sites.
- Preferred cations, M are those selected from Mg, Al, Si, P, Sc, Ti, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ge, Y, Zr, Nb, Ta, Mo, La, Hf, W, or mixtures thereof. More preferred cations, M, are those that form strong M-O bonds, such as Mg, Al, Si, Sc, Ti, Y, Zr, Mo, or mixtures thereof.
- the cations, M are Mo, Cr, Nb, or mixtures thereof.
- the cations, M are Mg, Al, Y, Ti, Zr, Mo, or mixtures thereof.
- titanium and/or zirconium are particularly preferred, although other cations and even mixtures, can be used.
- the titanium or zirconium doped systems are advantageous because of the relatively strong titanium-oxygen or zirconium-oxygen bonds in the crystal structure. It can be reasoned that such bonds will serve to strengthen and maintain the integrity of the overall crystal structure, particularly during cell operation when lithium is being repeatedly inserted into and extracted from the structure, and to suppress oxygen loss from the structure as the electrode approaches the fully charged state.
- Lii. 2 V 3 O 8 electrode materials can be prepared by mixing LiOH ' H 2 O with NFLjVO. and suspending the mixture in methanol to form a reaction mixture. This reaction mixture is preferably subsequently milled for a time period of about 24 hours to about 48 hours, and the remaining methanol removed (e.g., by evaporation), resulting in a dry solid precursor of Li ⁇ .2V 3 Os.
- the precursor can then be heated to a temperature of about 20°C to about 400°C, at a heating rate of about l 0 C/minute for a time period of about 24 hours, and then cooled to room temperature at a cooling rate of about l°C/minute.
- the resulting product may then be ground to a fine powder, for example, by high energy ball milling during which the powders are agitated at high frequency (for example, in a spherical stainless steel container with one steel grinding ball in a Spex #8000D Miller Mixer (Metuchen, NJ)) for about 96 hours or less. This milling process reduces the particle size significantly and eliminates the need for fluorine doping to reduce particle size.
- other metal cations may also be introduced into the crystal structure of the lithium vanadium oxide material.
- titanium may be introduced into the reaction mixture prepared above by the further addition of Ti[OCH(CH 3 ) 2 ] .
- zirconium and molybdenum may also be introduced to the reaction mixture by the addition of Zr[OCH(CH 3 )2_ ' (CH 3 ) 2 CHOH and MoO 3 , respectively.
- other metal cations that may be added to the reaction mixture include yttrium and scandium. Yttrium may be introduced into the reaction mixture by the addition of Y5 ⁇ [OCH(CH3) 2 ]i3.
- Scandium may be introduced into the reaction mixture by the addition of Sc[OCH(CH3)2] 3 .
- the precursor compounds can be selected from oxides, hydroxides, alkoxides, oxalates, acetates, nitrates, or mixtures thereof.
- Electrodes can be prepared from the oxide base material by coating onto a metallic current collector a slurry containing the oxide base, a polymeric binder such as polyvinylidinefluoride (PVDF), an electrically conductive particle such as conductive carbon particles, and a solvent such as toluene. This coating is then dried to form the electrode.
- PVDF polyvinylidinefluoride
- preparation of the materials according to the present invention may be accomplished without fluorine doping and with surprising stability.
- Electrode materials of the type described herein would typically be used in high energy density lithium storage batteries.
- the capacity fade that occurs with cycling for certain types of such batteries can be attributed to a number of possible factors.
- Li ⁇ . 2 V 3 Og has a layered-type crystal structure. During discharge, lithium ions are inserted into a structure (typically 0 ⁇ x' ⁇ 2.8).
- Capacity fade phenomena could result, for example, either from (1) structural fatigue due to anisotropic variations in the lattice parameters during charge and discharge, or (2) migration of vanadium ions from their original positions into the layers occupied by lithium, thereby, restricting lithium mobility, or (3) the dissolution of some vanadium containing species from the crystal lattice into the electrolyte, or (4) a loss of oxygen from the electrode structure at or near the fully charged state, or various combinations of (1), (2), (3), and (4).
- the vanadium in preferred lithium vanadium oxide cathode arrangements according to the present invention, at the "top of the charge,” the vanadium is in an average oxidation state approaching V 5+ (typically and preferably about 4.933, more generally at least 4.7) and at the end of discharge it is closer to V 4"1" .
- Vanadium in lower oxidation states (such as V 3+ ) is believed to be somewhat more soluble in certain electrolytes than at higher oxidation states (such as V 4 *). This could be partly responsible for some of the observed deterioration of the cathode operation, with cycling for certain types of batteries.
- the introduction of M cations into the structure may add integrity to the vanadium oxide crystalline structure, as a result of the introduction of strong M-oxygen bonds.
- the net result of this could be inhibiting vanadium migration, inhibiting solubility, and/or suppressing oxygen loss at the top of charge, although this should not be limiting to the invention.
- the slight modification to the electrode composition and crystal structure may manifest itself by a lessening of capacity fade.
- the crystalline structure of Lii.2V 3 O8 is layered.
- three vanadium ions and one lithium ion typically occupy octahedral sites in the Li ⁇ .2 V 3 Os structure; the remaining 0.2 lithium ions occupy tetrahedral sites.
- the lithium ions migrate into neighboring octahedral sites to generate a stable defect rocksalt structure, LL1V3O8, which is the approximate composition at the end of discharge.
- the stoichiometric rocksalt composition, LisV 3 O8, is not easily attainable at the end of the electrochemical discharge.
- a general formula of a preferred vanadium oxide material, useable as a cathode material as described above at least when defined in the charged state, would be as follows: wherein preferably:
- x is non-zero (typically and preferably 1.0 ⁇ x ⁇ 1.5 and more preferably x is about 1.2); (d) x and y are selected such that the average, calculated oxidation state of V is at least 4.7; and, (e) M represents a cation (preferably, at least two different cations).
- Suitable cations are those that are sufficiently small that they can fit into sites previously occupied by vanadium (typically, octahedral sites) and/or sites previously occupied by lithium (typically, octahedral or tetrahedral sites).
- Preferred electrodes comprise a vanadium oxide material according to the formulae recited above; and, preferred battery constructions include at least one preferred electrode as characterized.
- the values of x, ⁇ , and y are average values. It should be appreciated that in some instances M may be a mixture of cations and thus the term "Ms" is intended to include mixtures of cations.
- the limitation on " ⁇ " is intended to be on the averaged cation "M” resulting from averaging the valence of the various M, M , etc., using a mole- weighted, valence-charge-balance formula consistent with the general formula
- Particularly preferred electrodes which contain a mixture of cations are those in which M is derived from Mg, Al, Y, Ti, Zr, and Mo.
- the formulae given herein for the preferred vanadium oxide materials are generally in reference to the material as it would be found in an electrode in the fully charged state (i.e., upon initial synthesis of the material). During discharge, and intercalation, a lithium ion introduction will modify the formulae.
- Various useable conventional constructions are described in Handbook of Batteries. 2d Ed., edited by D. Linden et al., McGraw-Hill, 1995.
- FIG. 18 An example cell is shown in Fig. 18.
- the cell may generally be made according to the description of U.S. Patent 4,803, 137 (Mayazaki et al.), except in that the cathode includes a vanadium oxide material as described herein.
- the cell depicted includes: a cathode 1; a positive electrode current collector 2; a positive electrode casing 3; an anode 4; a negative electrode current collector 5; a negative electrode casing 6; separator/electrolyte 7; and, insulating polypropylene gasket 8.
- a vanadium oxide material as described herein, the cell would operate in the otherwise typical fashion.
- FIG. 19 Another schematic illustration of the electrochemical cell is shown in Fig. 19.
- the cell is designated 15, and the anode (negative electrode), electrolyte and cathode (positive electrode) are designated 11, 12, and 13, respectively, with the anode 11 separated from the cathode 13 by the electrolyte 12.
- Suitable terminals designated 14 are provided in electronic contact with the anode 11 and the cathode 13.
- the cell 15 is contained in a housing, designated 16, which insulates the anode from the cathode.
- the cell 15 may include, at the cathode 13, vanadium oxide material according to the present invention. Objects and advantages of this invention are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples, as well as other conditions and details, should not be construed to unduly limit this invention.
- LiijV2._T_o._Moo._O8 1.2 moles of LiOHH 2 O, 2.8 moles of NILVO3, 0.1 mole of
- An alternative method to the synthesis described above in part A is a synthesis having a two step process which involves the preparation of a vanadium- molybdenum-group IV oxide precursor, such as a vanadium-molybdenum-titanium precursor, which is then reacted with a lithium containing reagent.
- a vanadium- molybdenum-group IV oxide precursor such as a vanadium-molybdenum-titanium precursor
- V2-2_Ti_Mo_O5 precursor 1.8 moles of NILVO., 0.1 mole of Ti[OCH(CH 3 ) 2 ] 4 , and 0.1 mole of M0O3 were suspended in methanol and milled as described above for 48 hours. The methanol was evaporated in a fumehood above 70 °C and the solid was heated in air. The sample was subsequently heated to 600°C at a rate of l°C/minute, and held at 600°C for 24 hours, then allowed to cool to room temperature (l°C/minute cooling rate). The product was ground manually to a fine powder and submitted for phase identification by powder X-ray diffraction on a Seimens D-5000 diffractometer ( Figure 7).
- Blended materials for cathode laminates were prepared by: 1) mixing by weight 81% active material, 10% KYNAR (binder) (Elf-Atochem, Philadelphia, PA), and 9% carbon (Cabot Corporation, Boston, MA); and 2) ball milling the materials in a Sweco (paint shaker) mill (Sweco, Florence, KY) in tetrahydrofuran (Aldrich) or l-methyl-2-pyrrolidinone (Aldrich) with yttria stabilized Z1O 2 grinding spheres (Tosoh Corporation, Tokyo, Japan).
- Laminates were prepared by a doctor blade, whereby a slurry of the blended materials described above were evenly coated onto a thin Al foil about 21 microns thick, and thereafter dried overnight in a vacuum oven at 80°C.
- the electrolyte used for electrochemical evaluations was a 1 Molar solution of LiPF ⁇ (Kerr-McGee, Oklahoma City, OK) dissolved in a 50:50 mixture (by volume) of dimethyl carbonate (DMC) and ethylene carbonate (EC) (Kerr-McGee, Oklahoma City, OK).
- LiPF ⁇ LiPF ⁇
- EC ethylene carbonate
- Li/l.OM LiPF 6 , DMC cells were cycled at constant current (typically 0.1 milliamp (mA)) between 3.1 - 2.1 volts (V).
- a typical voltage profile that is obtained during cycling of a standard Li/LiuVjO ⁇ cell is provided in Figure 9.
- a typical voltage profile of a typical Li Li x V3_ ⁇ M ⁇ O y cell of the present invention is provided in Figure 10.
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AU33707/00A AU3370700A (en) | 1999-09-23 | 2000-02-18 | Modified lithium vanadium oxide electrode materials, products, and methods |
EP00911885A EP1224702A1 (en) | 1999-09-23 | 2000-02-18 | Modified lithium vanadium oxide electrode materials, products, and methods |
CA002382482A CA2382482A1 (en) | 1999-09-23 | 2000-02-18 | Modified lithium vanadium oxide electrode materials, products, and methods |
JP2001525779A JP2003510764A (en) | 1999-09-23 | 2000-02-18 | Modified lithium vanadium oxide electrode materials, products and methods |
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US09/404,982 US6322928B1 (en) | 1999-09-23 | 1999-09-23 | Modified lithium vanadium oxide electrode materials and products |
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Also Published As
Publication number | Publication date |
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CA2382482A1 (en) | 2001-03-29 |
AU3370700A (en) | 2001-04-24 |
EP1224702A1 (en) | 2002-07-24 |
JP2003510764A (en) | 2003-03-18 |
US6322928B1 (en) | 2001-11-27 |
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