US3657181A - Acoustically transparent composition comprising a thermoplastic polymer and organic fluorine containing compound - Google Patents

Acoustically transparent composition comprising a thermoplastic polymer and organic fluorine containing compound Download PDF

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US3657181A
US3657181A US847446A US3657181DA US3657181A US 3657181 A US3657181 A US 3657181A US 847446 A US847446 A US 847446A US 3657181D A US3657181D A US 3657181DA US 3657181 A US3657181 A US 3657181A
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velocity
fluorine
water
density
window
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Richard G Riedesel
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3M Co
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Minnesota Mining and Manufacturing Co
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    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/18Methods or devices for transmitting, conducting or directing sound
    • G10K11/26Sound-focusing or directing, e.g. scanning
    • G10K11/30Sound-focusing or directing, e.g. scanning using refraction, e.g. acoustic lenses
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
    • C08L23/0815Copolymers of ethene with aliphatic 1-olefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L31/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
    • C08L31/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C08L31/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L57/00Compositions of unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C08L57/06Homopolymers or copolymers containing elements other than carbon and hydrogen
    • C08L57/08Homopolymers or copolymers containing elements other than carbon and hydrogen containing halogen atoms

Definitions

  • thermoplastic material has a density not greater than 1.5 and a sound transmission velocity not greater than 2.0 l0 centimeters per second, but greater than the velocity of sound in water.
  • organic fluorine-containing material has a density greater than about 1.5 and a velocity of sound transmission less than water.
  • the fluorine-containing material contains not more than 65 by weight of fluorine.
  • the product and process of this invention relate to an improved sonar window or lens.
  • the window or lens has improved sound transmission characteristics relative to water.
  • the acoustically transparent device of this invention is comprised of a thermoplastic component having a density not greater than 1.5 and a sound transmission velocity not greater than 2.0 10 centimeters per second.
  • the sound transmission velocity must, however, be greater than the velocity of sound in water.
  • the other component of this acoustically transparent device is an organic fluorine-containing material having a density greater than about 1.5 and a velocity of sound transmission less than that of water.
  • the fluorine-containing compound should have less than 65% by weight of fluorine.
  • the acoustically transparent device of this invention may also have a third component which acts as a density depressant.
  • the term and the purpose of the third component will be explained subsequently.
  • An acoustically transparent material is one capable of having sound waves pass through it to a receiving transducer positioned on the opposite side of the material from which the sound waves are generated.
  • a sonar device When a sonar device is made, it is designed to measure the distance and location of objects within the Water by measuring the time it takes for sound to be sent to and reflected back from an object in the water to a receiver which is a part of or located near to the sending device.
  • the sender and receiver are transducers, i.e. devices which convert electrical energy to sound waves upon sending and reconvert to electrical energy when the reflected sound waves are received.
  • the transducers must be shielded from the corrosive action of the sea water.
  • the materials used for such protection must have the same acoustical properties as the Water or else the calculations based on the acoustic properties of water will be distorted.
  • sonar window and sonar lens refer to their acoustical relationship to water.
  • velocity will refer to the velocity of sound within a material
  • impedance must be identical to that of water.
  • a sonar window is, therefore, a perfect acoustic match with water.
  • impedance is derived by multiplying the value for velocity by the density.
  • the impedance may be a match or nearly a match with water, but the velocity of sound through the particular material is not a match with water.
  • the singular advantage of this invention is that the acoustical properties of the thermoplastic component may be varied at the will of the practitioner to provide the appropriate velocity and density to give an identical impedance, velocity and density value with water.
  • separate Windows can be manufactured with acoustical compatibility with fresh water or with acoustical compatibility with sea water, or with acoustical compatibility for fresh or sea water at various depths.
  • the ideal would be to be able to alter the acoustical properties of the particular compound chosen as the base component for the sonar window to be able to make a window suited specifically for the conditions of operation.
  • the expression environment of use will be used to indicate a desired set of values for velocity and density for the window or lens as dictated by the velocity and density values of the particular aqueous environment in which the sonar device will be used.
  • Previous attempts have been directed to using a specific material which falls within a desired range of values for velocity, density and impedance. Now, according to the teachings of this invention, it is possible to choose a set of operating conditions and provide a Window which is satisfactory for such conditions. It is not believed that this approach has previously been used to accomplish this desideratum. With the teachings of thisinvention, the ultimate in sonar transparencies may be obtained.
  • the acoustically transparent material of this invention is comprised of a thermoplastic component, an oragnic fluorine-containing component and optionally, a density depressant.
  • a thermoplastic for a window or lens is inherent in the nature of the thermoplastics, e.g. ease of shaping, corrosion resistance, extrudability, water insolubility.
  • Various rubbers are commonly used, but the disadvantages in handling, e.g. the need for vulcanization and the susceptibility to light decomposition indicate that rubber is not a panacea for a sonar transparency. Under certain conditions of temperature and pressure the natural rubbers are close to an impedance match with water, but natural rubbers have poor resistance to oils, sunlight, and abrasion.
  • thermoplastic For the thermoplastic to be useful, it must have a velocity less than about 2,000 meters per second. If the velocity is greater than 2,000 meters per second, it is not generally possible to depress the velocity to the appropriate level. This problem is magnified if the sonar window is designed to be rigid. It is possible that the fluorinecontaining compound may act as a plasticizer for the thermoplastic; and if suflicient fluorine-containing compound is used to alter a thermoplastic with a velocity greater than 2,000 meters per second to the desired velocity, the thermoplastic may lose its desired structural properties. If, however, the material is used to make a flexible window, the problem is not as acute and thermoplastics having a velocity slightly above 2,000 meters per second may be used.
  • the fluorinecontaining compound is not a plasticizer.
  • the mixture be comprised primarily of the thermoplastic, i.e. the thermoplastic should be greater than 56% by weight of the window. It is possible that the particular thermoplastic used can have some cross-linking present in its final form. A plastic which is completely thermoset, i.e. highly cross-linked, is not useful within the teachings of this invention because the fluorine-containing component cannot be retained in solution in the crosslinked structure. Small levels of cross-linking are, how ever, tolerable.
  • thermoplastics While the use of thermoplastics in a sonar device is not new per se, there have been problems when thermoplastics were used for that purpose.
  • Patent No, 2,434,- 666 issued Jan. 20, 1948, a series of thermopalstic materials are disclosed for the purpose of making a sonar window.
  • the preferred plastics disclosed are cellulose acetate butyrate and polyesters which are supposed to give the closest match with water. It is apparent that these materials are only useful for specific conditions of temperature and pressure and produce velocity and impedance values which are by no means the same as any environment of use.
  • This invention provides means for utilizing a large variety of thermoplastics to provide the desired acoustical conditions for any particular set of acoustical conditions as indicated above.
  • the second component of the product of this invention is an organic fluorine-containing compound. While some perfluoro compounds have been studied in relation to their acoustical properties and found to have extremely low sound velocity transmission characteristics, they have been regarded more or less in the past as curiosity pieces. The reason for this is that the perfluoro compounds tested were not compatible with, i.e. soluble in the water insoluble materials necessary for the manufacture of a sonar window. It has now been found that certain compounds containing fluorine are soluble in thermoplastics and also have low velocity. Materials containing no more than about 65% fluorine are sufficiently soluble in and compatible with the thermoplastics of this invention. The amount of fluorine-containing compound needed will, of course,
  • thermoplastic vary with the acoustical properties of the thermoplastic.
  • a third component if one is needed, will be based on the composite acoustic properties of the fluorine-containing compound and the thermoplastic and the compatibility with the fluorine-containing materials to form a homogeneous system. Solubility is dependent in part upon the functional groups of the organic fluorinecontaining compound. If the functional groups enhance the solubility with the thermoplastic, then a fluorine component having a low sound velocity, i.e. high fluorine content, and relatively high solubility, may be utilized. Organic fluorine-containing compounds containing more than fluorine have proven to be not sufficiently soluble in the class of thermoplastics referred to above to be useful within the teachings of this invention.
  • thermoplastic material the lower the velocity of the thermoplastic material the smaller the amount of fluorocarbon need be added. It is also possible when using a thermoplastic material with the velocity near the desired velocity of water to use a relatively high velocity organic fluorine compound to achieve the same effect.
  • the choice of the fluorine compound and the amount of the fluorine compound used is, therefore, obviously dependent upon the thermoplastic desired for use in the sonar window.
  • the preferred class of compounds are those containing a fiuoroaliphatic moiety.
  • fluoroaliphatic it is meant that the hydrogens on the carbon are substituted with fluorine.
  • the structure of the moiety may be cyclic, linear, or branched and may contain trivalent nitrogen or divalent oxygen as a replacement for one or more carbons in the backbone of the moiety. It is especially preferred that most of the fluorine in the fluoroaliphatic moiety be present in perfluoro groups. By localizing the situs of the fluorine, its effectiveness as a velocity depressant is heightened. In other words, the presence of perfluoro groups produce a compound with a lower velocity than a similar compound with the same molecular weight and fluorine content.
  • thermoplastic material first and then to select a fluorine-containing compound having the required acoustical and solubility characteristics to alter the characteristics of the thermoplastic material.
  • the choice of thermoplastic is dependent upon a large variety of obvious factors, such as cost, insolubility in sea water, chemical stability, ease of handling, etc.
  • thermoplastics of these compounds are dependent on a number of factors including the amount of fluorine present and its location within the compound, the molecular weight of the compounds, whether and to what extent they are polymerized and the regularity of structure.
  • Compounds which have a relatively high molecular weight are generally less soluble than compounds of a similar type of lower molecular weight.
  • High molecular weight polymers which are derived from compounds with minimal amounts of side chains tend toward crystallinity. Crystalline compounds are more highly insoluble than amorphous compounds of like molecular weight and also have a higher velocity.
  • amorphou compounds a molecular weight of 20,000 is a practical maximum for the fluorine-containing compounds of this invention.
  • polychlorotrifluoroethylene polymers of relatively low molecular weight such as the Kel-F oils manufactured by Minnesota Mining and Manufacturing Company, will function within the teachings of this invention but crystallizable high molecular weight polymers will not be useful. Polymers of this material up to a molecular weight of no more than about 15,000 will function according to the teachings of this invention.
  • fluorine compounds are the perfluoroalkyl aromatic compounds, such as perfluoro- All of the disclosure applicable to the designing of a window is also applicable to the designing of a lens.
  • a lens with the proper characteristics may add directionality to a sonar unit or other desirable characteristics by allowheptyl benzene (64% F) which is an example of a ing focusing of the sound beam.
  • fluorine-containing compound which performs according the idea of being able to design a special lens is as functo the teachings of this invention.
  • Other typical comtional as the idea of being able to vary acoustical proppounds which will work but may limit the choice of a erties specifically for the manufacture of a window.
  • the level of fluorine in the compound be greater than and most preferably greater than about 45% for the fluorine to be effective to sufficiently depress the velocity of the thermoplastic chosen.
  • the optional third component of the acoustical material of this invention is a density depressant.
  • the fluorinecontaining compound is a compound of a relatively high density, i.e. greater than about 1.5. This is due to the presence of the fluorine or other halogen.
  • the density of the thermoplastic materials varies but is generally between 0.9 and 1.5. If a thermoplastic with a relatively high density is used in conjunction with a high density fluorine-containing compound in accordance with the teachings of this invention, then a density depressant which is compatible with the two components must be used to form a sonar window. The use of a density depressant may also be necessary when large amounts of fluorine-containing compound are required to provide a velocity match.
  • the density depressant compounds should have a density less than sea water (if the window is a sea water window) and preferably less than 1.0 gm./cc. at 20 C.
  • the density depressant must be mutually soluble with the fluorine-containing compound and the thermoplastic and water insoluble.
  • Such widely diverse materials as mineral oil and butyl stearate, linear poly(vinyl alcohol), ethers and esters and almost any compatible liquid having the appropriate density characteristics of low volatility under the conditions of manufacture of the window and solubility will function as a density depressant.
  • moderately polar nonionic halogen-free, oxygen-containing organic liquids boiling above about 250 C. are preferred.
  • Such materials tend to be soluble in both primary components and may also improve solubility of the fluorine-containing compound in the thermoplastic.
  • density depressant used will, of course, be dependent upon the other materials chosen. While it may not be necessary to use density depressants, this class of compounds enables the use of a much wider variety of thermoplastics and fluorine-containing compounds.
  • EXAMPLE 1 This example illustrates the manufacture of a material having acoustic transparency for one set of environmental conditions. The ingredients used to make the low attenuation transducer of this example and the corresponding acoustical properties are indicated below.
  • the three components were mixed at 280 F. until completely homogeneous and then poured into a mold.
  • EXAMPLES ture- These examples illustrates some of the wide variety of EXAMPLE 3 density depressant materials and thermoplastics which This example illustrates percent of sound transmission y be used to Practice the teachlngs Of this tion. through the windo of Examples 1 and 2, Thi example Measurements were taken from the table below according also illustrates the minimal amounts of reflection of sound the PT0ce duTeS Outlmed Examples and f waves when the product of this invention is utilized. as Ollfllned 1 Examples l? and molded as Outhned in Two Ray Jefferson Depthometer 500 Transducers using Example 1. The thermoplastlcs used 1n these examples are approximately 200 kHz.
  • the sending transducer ascopolymer m d y ll 0 t ax 1370 1S a :30 sembly was submerged in the water with its face perethylene:1sobutylacrylate copolymer; and Zetafax 1278 1s pendicular to the surface.
  • the receiving transducer was an :20 ethylenezethylacrylate copolymer.
  • This example illustrates yet another preferred fluoroalkyl compound, l-perfluorooctyl octane.
  • This compound has the formula CgF17(CH2)7GH3-
  • the method of manufacture and the method of measurement is the same as that used in the prior examples.
  • the table below indicates the ingredients and the acoustical properties of the lens.
  • EXAMPLE This example illustrates the eifect of pressure on the material of this invention.
  • the acoustic properties of windows and lenses vary with pressure as does the environment in which the material is used.
  • the window was made and evaluated in the manner of the prior examples as illustrated in the table below:
  • a composition solid at room temperature and having acoustic transparency with respect to a body of water comprising a major portion of a water-insoluble organic polymeric thermoplastic resin having a density less than 1.5 grams/cc. and a sound transmission velocity between the sound transmission velocity of water and 2,000 rn./sec., said resin being selected from the group consisting of copolymers of ethylene and copolymers of butadiene, a minor portion of water-insoluble organic fluorine-containing compound having a density greater than 1.5 grams/cc, a molecular weight less than 15,000
  • said fluorine-containing compound having a plurality of adjacent fluorinated carbon atoms including at least one perfiuoro group and containing between about 30% and about fluorine by weight, and from 0 to about 25% by weight of a compatible organic density depressant having a density less than that of water, said resin, said fluorine-containing compound, and said density depressant being mutually soluble, said components being selected and proportioned to provide upon mixing a composition having an acoustic impedance substantially that of said body of water.
  • a sonar window comprising the shaped composition of claim 1 wherein said components are selected and proportioned to provide upon mixing a composition having a density and a sound velocity transmission substantially that of water.
  • thermoplastic resin is ethylene-vinyl acetate copolymer and the fluorine-containing compound is polychlorotrifluoroethylene.
  • composition of claim 1 wherein the density depressant comprises mineral oil.

Abstract

A MATERIAL HAVING ACOUSTIC TRANSPARENCY USEFUL AS A SONAR WINDOW OR LENS COMPRISING A HOMOGENEOUS MIXTURE OF A THERMOPLASTIC MATERIAL AND AN ORGANIC FLUORINE-CONTAINING MATERIAL. THE THEMEROPLASTIC MATERIAL HAS A DENSITY NOT GREATER THAN 1.5 AND A SOUND TRANSMISSION VELOCITY NOT GREATER THAN 2.0X10**5 CENTIMETERS PER SECOND, BUT GREATER THAN THE VELOCITY OF SOUND IN WATER. THE ORGANIC FLUORINE-CONTAINING MATERIAL HAS A DENSITY GREATER THAN ABOUT 1.5 AND VELOCITY OF SOUND TRANSMISSION LESS THAN WATER. THE FLUORINE-CONTAINING MATERIAL CONTAINS NOT MORE THAN 65% BY WEIGHT OF FLUORINE.

Description

United States Patent ACOUSTICALLY TRANSPARENT COMPOSITION COMPRISING A THERMOPLASTIC POLYMER AND ORGANIC FLUORINE CONTAINING COM- POUND Richard G. Riedesel, Stillwater, Minn., assignor to Minnesota Mining and Manufacturing Company, St. Paul, Minn. No Drawing. Filed Aug. 4, 1969, Ser. No. 847,446
Int. Cl. C08f 29/22 US. Cl. 260-33.6 F Claims ABSTRACT OF THE DISCLOSURE A material having acoustic transparency useful as a sonar window or lens comprising a homogeneous mixture of a thermoplastic material and an organic fluorine-containing material. The thermoplastic material has a density not greater than 1.5 and a sound transmission velocity not greater than 2.0 l0 centimeters per second, but greater than the velocity of sound in water. The organic fluorine-containing material has a density greater than about 1.5 and a velocity of sound transmission less than water. The fluorine-containing material contains not more than 65 by weight of fluorine.
The product and process of this invention relate to an improved sonar window or lens. The window or lens has improved sound transmission characteristics relative to water.
The acoustically transparent device of this invention is comprised of a thermoplastic component having a density not greater than 1.5 and a sound transmission velocity not greater than 2.0 10 centimeters per second. The sound transmission velocity must, however, be greater than the velocity of sound in water. The other component of this acoustically transparent device is an organic fluorine-containing material having a density greater than about 1.5 and a velocity of sound transmission less than that of water. The fluorine-containing compound should have less than 65% by weight of fluorine.
The acoustically transparent device of this invention may also have a third component which acts as a density depressant. The term and the purpose of the third component will be explained subsequently.
An acoustically transparent material, either in the form of a window or a lens, is one capable of having sound waves pass through it to a receiving transducer positioned on the opposite side of the material from which the sound waves are generated.
When a sonar device is made, it is designed to measure the distance and location of objects within the Water by measuring the time it takes for sound to be sent to and reflected back from an object in the water to a receiver which is a part of or located near to the sending device. The sender and receiver are transducers, i.e. devices which convert electrical energy to sound waves upon sending and reconvert to electrical energy when the reflected sound waves are received. Of course, the transducers must be shielded from the corrosive action of the sea water. The materials used for such protection must have the same acoustical properties as the Water or else the calculations based on the acoustic properties of water will be distorted.
The terms sonar window and sonar lens refer to their acoustical relationship to water. In order to have a perfect sonar window, the velocity of sound through the window (hereinafter velocity will refer to the velocity of sound within a material) and the impedance must be identical to that of water. A sonar window is, therefore, a perfect acoustic match with water. In order to have a See sonar lens, only the impedance of the lens must equal the lmpedance of water. Impedance is derived by multiplying the value for velocity by the density.
While there have been many attempts in the past to make a sonar window and many claims for the manufacture of a sonar window, no one has been able to design a system which matches both the velocity and the impedance of water. Most of the best materials tried, are in effect, sonar lenses. In other Words, the impedance may be a match or nearly a match with water, but the velocity of sound through the particular material is not a match with water. The singular advantage of this invention is that the acoustical properties of the thermoplastic component may be varied at the will of the practitioner to provide the appropriate velocity and density to give an identical impedance, velocity and density value with water.
One of the problems of the conventional approaches of choosing a single material for an acoustical device is that the sound transmission characteristics of water are not constant. Solutes aflect both velocity and density. For example, at 20 C. the density of sea water is 1.025 gm./ cc. and the velocity is 1,560 meters per second. At 20 C. the density of fresh water is 1.0 gm./cc. and the velocity is 1,470 meters per second. Pressure on the water also affects velocity and density. Because the properties of the product of this invention can be varied to meet specific velocity and density conditions, separate Windows can be manufactured with acoustical compatibility with fresh water or with acoustical compatibility with sea water, or with acoustical compatibility for fresh or sea water at various depths.
While there have been several previous prior art attempts to devise a satisfactory window, the problem with these attempts is that they produce materials which may be useful for one specific set of conditions but may be unsatisfactory for the particular conditions of application and use. For example, when sea water temperature changes from 5 C. to 15 C., the velocity of sound changes from 1.510 10 cm./sec. to 1.602X l0 cm./sec. Therefore, a sonar device which claims to contain a sonar window with a velocity of, say, 1.57 10 cm./sec. would provide an identical match at a water temperature of 25 C. However, if this window was placed on a submarine, as the submarine submerged and the water temperature decreased to, say, 5 C. there would be a diiference of 6,000 centimeters per second in the velocity of sound through the cooler water. The main import of this fact is that a window under one condition would not be a window under different conditions of velocity and density. If it is desired, therefore, to design a sonar window which can be used on a submarine, the conditions under which the submarine conventionally operates should be the conditions for which the sonar window is designed. The same window, if applied to a surface craft, would not be a Window at the conditions of decreased depth. Also, a window for salt water would not be a window for fresh water due to the difference in density even if their velocities were equal. The ideal, therefore, would be to be able to alter the acoustical properties of the particular compound chosen as the base component for the sonar window to be able to make a window suited specifically for the conditions of operation. (The expression environment of use will be used to indicate a desired set of values for velocity and density for the window or lens as dictated by the velocity and density values of the particular aqueous environment in which the sonar device will be used.) Previous attempts have been directed to using a specific material which falls within a desired range of values for velocity, density and impedance. Now, according to the teachings of this invention, it is possible to choose a set of operating conditions and provide a Window which is satisfactory for such conditions. It is not believed that this approach has previously been used to accomplish this desideratum. With the teachings of thisinvention, the ultimate in sonar transparencies may be obtained.
The acoustically transparent material of this invention is comprised of a thermoplastic component, an oragnic fluorine-containing component and optionally, a density depressant. The advantages in using a thermoplastic for a window or lens are inherent in the nature of the thermoplastics, e.g. ease of shaping, corrosion resistance, extrudability, water insolubility. Various rubbers are commonly used, but the disadvantages in handling, e.g. the need for vulcanization and the susceptibility to light decomposition indicate that rubber is not a panacea for a sonar transparency. Under certain conditions of temperature and pressure the natural rubbers are close to an impedance match with water, but natural rubbers have poor resistance to oils, sunlight, and abrasion.
For the thermoplastic to be useful, it must have a velocity less than about 2,000 meters per second. If the velocity is greater than 2,000 meters per second, it is not generally possible to depress the velocity to the appropriate level. This problem is magnified if the sonar window is designed to be rigid. It is possible that the fluorinecontaining compound may act as a plasticizer for the thermoplastic; and if suflicient fluorine-containing compound is used to alter a thermoplastic with a velocity greater than 2,000 meters per second to the desired velocity, the thermoplastic may lose its desired structural properties. If, however, the material is used to make a flexible window, the problem is not as acute and thermoplastics having a velocity slightly above 2,000 meters per second may be used. This may also be the case if the fluorinecontaining compound is not a plasticizer. Generally, it is preferred that the mixture be comprised primarily of the thermoplastic, i.e. the thermoplastic should be greater than 56% by weight of the window. It is possible that the particular thermoplastic used can have some cross-linking present in its final form. A plastic which is completely thermoset, i.e. highly cross-linked, is not useful within the teachings of this invention because the fluorine-containing component cannot be retained in solution in the crosslinked structure. Small levels of cross-linking are, how ever, tolerable.
While the use of thermoplastics in a sonar device is not new per se, there have been problems when thermoplastics were used for that purpose. In Patent No, 2,434,- 666, issued Jan. 20, 1948, a series of thermopalstic materials are disclosed for the purpose of making a sonar window. The preferred plastics disclosed are cellulose acetate butyrate and polyesters which are supposed to give the closest match with water. It is apparent that these materials are only useful for specific conditions of temperature and pressure and produce velocity and impedance values which are by no means the same as any environment of use. This invention, however, provides means for utilizing a large variety of thermoplastics to provide the desired acoustical conditions for any particular set of acoustical conditions as indicated above.
The second component of the product of this invention is an organic fluorine-containing compound. While some perfluoro compounds have been studied in relation to their acoustical properties and found to have extremely low sound velocity transmission characteristics, they have been regarded more or less in the past as curiosity pieces. The reason for this is that the perfluoro compounds tested were not compatible with, i.e. soluble in the water insoluble materials necessary for the manufacture of a sonar window. It has now been found that certain compounds containing fluorine are soluble in thermoplastics and also have low velocity. Materials containing no more than about 65% fluorine are sufficiently soluble in and compatible with the thermoplastics of this invention. The amount of fluorine-containing compound needed will, of course,
vary with the acoustical properties of the thermoplastic.
The utilization of a third component, if one is needed, will be based on the composite acoustic properties of the fluorine-containing compound and the thermoplastic and the compatibility with the fluorine-containing materials to form a homogeneous system. Solubility is dependent in part upon the functional groups of the organic fluorinecontaining compound. If the functional groups enhance the solubility with the thermoplastic, then a fluorine component having a low sound velocity, i.e. high fluorine content, and relatively high solubility, may be utilized. Organic fluorine-containing compounds containing more than fluorine have proven to be not sufficiently soluble in the class of thermoplastics referred to above to be useful within the teachings of this invention. Of course, the lower the velocity of the thermoplastic material the smaller the amount of fluorocarbon need be added. It is also possible when using a thermoplastic material with the velocity near the desired velocity of water to use a relatively high velocity organic fluorine compound to achieve the same effect. The choice of the fluorine compound and the amount of the fluorine compound used is, therefore, obviously dependent upon the thermoplastic desired for use in the sonar window.
The preferred class of compounds are those containing a fiuoroaliphatic moiety. By fluoroaliphatic it is meant that the hydrogens on the carbon are substituted with fluorine. The structure of the moiety may be cyclic, linear, or branched and may contain trivalent nitrogen or divalent oxygen as a replacement for one or more carbons in the backbone of the moiety. It is especially preferred that most of the fluorine in the fluoroaliphatic moiety be present in perfluoro groups. By localizing the situs of the fluorine, its effectiveness as a velocity depressant is heightened. In other words, the presence of perfluoro groups produce a compound with a lower velocity than a similar compound with the same molecular weight and fluorine content. While this localized situs of fluorine will tend to diminish its solubility in thermoplastics, the increased effect on velocity will minimize the amount of the fluorine-containing component needed. Amounts sufficient to produce the desired effect may still be added as long as the total fluorine content is less than about 65 by weight.
It is recommended when practicing the teachings of this invention to choose the thermoplastic material first and then to select a fluorine-containing compound having the required acoustical and solubility characteristics to alter the characteristics of the thermoplastic material. The choice of thermoplastic is dependent upon a large variety of obvious factors, such as cost, insolubility in sea water, chemical stability, ease of handling, etc.
The solubility in thermoplastics of these compounds is dependent on a number of factors including the amount of fluorine present and its location within the compound, the molecular weight of the compounds, whether and to what extent they are polymerized and the regularity of structure. Compounds which have a relatively high molecular weight are generally less soluble than compounds of a similar type of lower molecular weight. High molecular weight polymers which are derived from compounds with minimal amounts of side chains tend toward crystallinity. Crystalline compounds are more highly insoluble than amorphous compounds of like molecular weight and also have a higher velocity. Generally, for amorphou compounds a molecular weight of 20,000 is a practical maximum for the fluorine-containing compounds of this invention. For compounds which tend toward crystallinity, the maximum molecular weight would be somewhat lower. For example, polychlorotrifluoroethylene polymers of relatively low molecular weight, such as the Kel-F oils manufactured by Minnesota Mining and Manufacturing Company, will function within the teachings of this invention but crystallizable high molecular weight polymers will not be useful. Polymers of this material up to a molecular weight of no more than about 15,000 will function according to the teachings of this invention.
Another preferred class of fluorine compounds are the perfluoroalkyl aromatic compounds, such as perfluoro- All of the disclosure applicable to the designing of a window is also applicable to the designing of a lens. A lens with the proper characteristics may add directionality to a sonar unit or other desirable characteristics by allowheptyl benzene (64% F) which is an example of a ing focusing of the sound beam. For the above reasons, fluorine-containing compound, which performs according the idea of being able to design a special lens is as functo the teachings of this invention. Other typical comtional as the idea of being able to vary acoustical proppounds which will work but may limit the choice of a erties specifically for the manufacture of a window. density depressant to some extent are The lens or window of this invention must be homo- (1) CBFIIISOZN(C3H7)CH2CH2OCOCH=CH2, geneous, that s, must consist of a slngle phase with no (2) C F so N(CH )C H OCOCH CH internal reflect1on. If the product exists as a multi-phase (3) E T system, the beam is attenuated due to increased internal 1 H OH reflection. In order to achieve this homogeneity, the com- 8 2 4 9 2 4 ponents must be mutually soluble to the extent they are The table below lists some of the compatible density deneeded to form a single phase system. pressants for use with these compounds, and their acous- Examples of the product of this invention follow. tical properties. These examples are designed to illustrate the broad con- TABLE I Acoustical properties Solubillty Velocity, Density, n-Dioctyl n-Butyl m./sec. gm./ce. Mineral oil ether stearate Compound Numb 935 1.5 No Yes Hot, yes. 1,345 1. 5 Hot, yes; cold, sl Yes Yes. 910 1.64 No No. Yes. 4 950 1.64 Hot, yes No Hot, yes. Po1ychlorotrifluoroethylene oil, rnoLwt. 89 1.94 Yes Yes Yes. 630 (Kel-F #3). Perfluoroheptyl benzene 795 t ble dispersion, Yes Yes.
no solubility.
It is also preferred that the level of fluorine in the compound be greater than and most preferably greater than about 45% for the fluorine to be effective to sufficiently depress the velocity of the thermoplastic chosen.
The optional third component of the acoustical material of this invention is a density depressant. The fluorinecontaining compound is a compound of a relatively high density, i.e. greater than about 1.5. This is due to the presence of the fluorine or other halogen. The density of the thermoplastic materials varies but is generally between 0.9 and 1.5. If a thermoplastic with a relatively high density is used in conjunction with a high density fluorine-containing compound in accordance with the teachings of this invention, then a density depressant which is compatible with the two components must be used to form a sonar window. The use of a density depressant may also be necessary when large amounts of fluorine-containing compound are required to provide a velocity match. In this case, the utilization of these compounds would counter-balance the relatively high density of the fluorine-containing compounds. The density depressant compounds should have a density less than sea water (if the window is a sea water window) and preferably less than 1.0 gm./cc. at 20 C. The density depressant must be mutually soluble with the fluorine-containing compound and the thermoplastic and water insoluble. Such widely diverse materials as mineral oil and butyl stearate, linear poly(vinyl alcohol), ethers and esters and almost any compatible liquid having the appropriate density characteristics of low volatility under the conditions of manufacture of the window and solubility will function as a density depressant. Generally, moderately polar nonionic halogen-free, oxygen-containing organic liquids boiling above about 250 C. are preferred. Such materials tend to be soluble in both primary components and may also improve solubility of the fluorine-containing compound in the thermoplastic.
The amount of density depressant used will, of course, be dependent upon the other materials chosen. While it may not be necessary to use density depressants, this class of compounds enables the use of a much wider variety of thermoplastics and fluorine-containing compounds.
Distance V Time All of the velocity measurements were taken at 22 C.
These examples are designed to illustrate specific velocity and impedance within the range of acceptable values for a sonar window or lens. Sea water at atmospheric pressure varies in velocity from 1.510 10 cm./ sec. to 1.570X 10 cm sec. when the temperature changes from 5 C. to 25 C. Distilled water velocity varies from 1.426 10 to 1.478 10 crn./sec. as temperature changes from 5 C. to 20 C.
EXAMPLE 1 This example illustrates the manufacture of a material having acoustic transparency for one set of environmental conditions. The ingredients used to make the low attenuation transducer of this example and the corresponding acoustical properties are indicated below.
Vol. V (em./ D (gm./ Material percent sec.) cc.) Impedance Elvax 210 79. 6 1 55 10 0.95 1. 475x10 Mineral oil 13.9 1 34x10" 0. 83 1.120X10 Halo Carbon Oil #1321.. 6.5 8. 7x10 1.95 1. 695x10 Product Window 1. 15x10 1. 0 1. 45x10 Elvax 210 is a trademark of DuPont and is an ethylenevinyl acetate 'copolymer; Halo Carbon Oil #13-21 is a liquid polychlorotrifluoro ethylene polymer sold by Halo Carbon Products Corp. having a molecular weight of about 800.
The three components were mixed at 280 F. until completely homogeneous and then poured into a mold.
The temperature was maintained until all of the bubbles had evolved. The window was then allowed to cool at room temperature. After cooling, the fresh water window was ready for use.
sending transducer and the amount of signal received at the receiving transducer indicates the percent transm1ss1on.
Reflectance was determined by adjusting to full scale EXAMPLE 2 5 the signal voltage reflected back to the active transducer This Example illustrates the use of a two component (which is also a rece1vin g transducer) from an essentially System to make a Window for another environment of completely reflect1ve stalnless steel sample. The reference use. Velocity of sound in water increases as temperature q g g was then replaced P the samples to be tested increases and density decreases, therefore, as mentioned 6 percentage of the Slgnal Yoltage i the Samples above, alterability of acoustic values for a specific set of re atlve tofthat of the reference slgnal bemg used as a conditions is essential. The ingredients used are indicated measure 0 reflectancein the table below: The samples produced the results as lndicated below:
Vol. V (cm./ D (gm./ Thick Percent Material percent see.) cc.) Impedance mess Refiiem T Elvax 210 05 1. 55x10 0. 5 1475x105 Example Number mlsswn Halo Carbon 011 #13-21 5 8. 7x10 1.95 1005x10 1 1 2 1 ()3 dow 100 -5 0 1.520 0 QIIIIIIIIIII: 4
ESE f i g q Elgax The percentage of the signal which is neither reflected 35 ,5 2 i 6 T i en nor transmitted is attenuated, i.e. absorbed and dispersed a e e mlxture was agltate 1m 1 Comp 6 e y within the window itself. (Of course, thickness also affects geneous and then poured into a mold. Temperature was percent transmission maintained at 280 F. until all bubbles had evolved and the mixture was then allowed to cool at room tempera- EXAMPLES ture- These examples illustrates some of the wide variety of EXAMPLE 3 density depressant materials and thermoplastics which This example illustrates percent of sound transmission y be used to Practice the teachlngs Of this tion. through the windo of Examples 1 and 2, Thi example Measurements were taken from the table below according also illustrates the minimal amounts of reflection of sound the PT0ce duTeS Outlmed Examples and f waves when the product of this invention is utilized. as Ollfllned 1 Examples l? and molded as Outhned in Two Ray Jefferson Depthometer 500 Transducers using Example 1. The thermoplastlcs used 1n these examples are approximately 200 kHz. resonant frequency and a 0.75 HS fOllOWS- cm. wave length were mounted on a vertical track which KfatOIl 12510005 15 a 7QI30 butfldlfine-styfene block was placed in a water tank. The sending transducer ascopolymer m d y ll 0 t ax 1370 1S a :30 sembly was submerged in the water with its face perethylene:1sobutylacrylate copolymer; and Zetafax 1278 1s pendicular to the surface. The receiving transducer was an :20 ethylenezethylacrylate copolymer. Zetafax 1s 3 attached to the window holder assembly which was also 40 trad ma k Of D W Cherm al C0- TABLE II Composite Percent Percent Density, Velocity, Trans- Reflec- Velocity Density vol. Example gmJcc. cmJsec. Impedance mission tion Kraton 125-10005 1, 505 0. 94 88. 9 White Oil#5 1,330 0.83 3.2} 4 0.98 1.46X 1. 43x10 93 2 el-F 3 880 1.04 7.9 Kraton -1000-5. 1, 555 0. 94 88. 4 Dloctylether 1,320 0. 805 2.8 5 1.1 1. 455x10 1. 47 1o 05 4 Kel-F #3 880 1. 94 8.8 Kraton 1254000 5. 1, 505 0. 94 83.6 n-Butylstearate 1,310 .85 2.2 0 1.02 142x10 1. 45x10: 07 1 Kel-F #3-.. 880 1. 94 14. 2 Elvax 210 1, 550 0. 95 79. 5 White 011%.. 1,330 0.83 13.9 7 1.0 1.45 10 145x10 03 1 Kel-F #8--. 880 1. 04. 0. 5 1, 550 0.95 88.5 1,320 0. 805 3.3} 8 1.02 142x10 1.45 10 82 5 880 1.94 12.0 1,555 0.90 79.2 1,320 0.805 7.8} 11 1.020 142x10 1. 40 1o 82 14 #3 880 1.94 13.0 Zetnfax 1278.- 1, 505 0. 90 78. 8 n-Butylstearate 1,310 0.85 8.9} 12 1.03 1.435x10 1.48Xl0 88 4 Kel-F #3 880 1. 04 12. 3
mounted on the track and adjusted to be parallel to the EXAMPLE l3 window to be tested. The sending transducer was 71.1 cm. 70 from the receiving transducer. Using the tank water as a This Example Illustrates the 111111180011 0f perfiuorocontrol, a 100% transmission reference signal was established by adjusting the signal voltage received by the receiving transducer to full scale on the oscilloscope. With the transducers and the inserted sample aligned parallel heptylbenzene in accordance with the teachings of this ir1- vention. The procedures for making the material and testing its properties are as indicated in the preceding examples. The table below illustrates the acoustical propto one another, the signal voltage was again sent by the 75 erties of the individual components and the window.
This example illustrates yet another preferred fluoroalkyl compound, l-perfluorooctyl octane. This compound has the formula CgF17(CH2)7GH3- The method of manufacture and the method of measurement is the same as that used in the prior examples. The table below indicates the ingredients and the acoustical properties of the lens.
Ingredient Grns. sec.) cc.)
Elvax 210 100 1. 600x10 0. 95
l-perfluorooctyl octane 13 8. 450x 1. 8
Window 113 1. 475x10 0.98
EXAMPLE This example illustrates the eifect of pressure on the material of this invention. The acoustic properties of windows and lenses vary with pressure as does the environment in which the material is used. The window was made and evaluated in the manner of the prior examples as illustrated in the table below:
V (m./ D (gmJ Ingredient Gms. sec.) cc.)
Elvax 420 60.0 1, 700 0. 94 Dioctyl ether 21. 5 1, 430 0.80 Kol-F #3 .l 18. 5 875 1. 94 Window 100 99 When the window was solidified, it was subjected to pressure of 1,000 p.s.i. i.e. 2.765X l0 gm./cc., 2,000 psi. and 3,000 psi. and the velocity was measured while the material was under pressure. The results were as follows:
Pressure psi. V(cm./sec.) 1,000 1.430X10 2,000 1.450 l0 3,000 1.490 l0 This example also illustrates the use of a relatively high velocity plastic. While if plastics of different velocities are equally advantageous from the standpoint of resistance to pressure, sunlight and chemicals, and water insolubility, cost and ease of handling, the lower velocity thermoplastic is preferred; higher velocity plastics are also useful.
What is claimed is:
1. A composition solid at room temperature and having acoustic transparency with respect to a body of water, and comprising a major portion of a water-insoluble organic polymeric thermoplastic resin having a density less than 1.5 grams/cc. and a sound transmission velocity between the sound transmission velocity of water and 2,000 rn./sec., said resin being selected from the group consisting of copolymers of ethylene and copolymers of butadiene, a minor portion of water-insoluble organic fluorine-containing compound having a density greater than 1.5 grams/cc, a molecular weight less than 15,000
and a sound transmission velocity less than the sound transmission velocity of water, said fluorine-containing compound having a plurality of adjacent fluorinated carbon atoms including at least one perfiuoro group and containing between about 30% and about fluorine by weight, and from 0 to about 25% by weight of a compatible organic density depressant having a density less than that of water, said resin, said fluorine-containing compound, and said density depressant being mutually soluble, said components being selected and proportioned to provide upon mixing a composition having an acoustic impedance substantially that of said body of water.
2. A sonar window comprising the shaped composition of claim 1 wherein said components are selected and proportioned to provide upon mixing a composition having a density and a sound velocity transmission substantially that of water.
3. The composition of claim 1 wherein the thermoplastic resin is ethylene-vinyl acetate copolymer and the fluorine-containing compound is polychlorotrifluoroethylene.
4. The composition of claim 1 wherein the density depressant comprises mineral oil.
5. A method of making a composition which has acoustic transparency with respect to a body of water and comprising admixing a major portion of a waterinsoluble organic polymeric thermoplastic resin having a density less than 1.5 grams/cc. and a sound transmission velocity between the sound transmission velocity of water and 2,000 m./sec., said resin being selected from the group consisting of copolymers of ethylene and copolymers of butadiene, a minor portion of a water-insoluble organic fluorine-containing compound having a density greater than 1.5 grams/cc, a molecular weight less than 15,000, and a sound transmission velocity less than the sound transmission velocity of water, said fluorine-containing compound having a plurality of adjacent fluorinated carbon atoms including at least one perfluoro group and containing between about 30% and about 65 fluorine by weight, and from 0 to about 25% by weight of a compatible organic density depressant having a density less than that of water, said resin, fluorine-contain-compound, and density depressant being mutually soluble, said components being admixed in sufficient proportion to provide a homogeneous composition having acoustic impedance value substantially that of water.
References Cited UNITED STATES PATENTS 3,442,976 5/1969 Gerek 260-853 3,376,279 4/1968 Buck et al. 26094.3 3,53l,432 9/1970 Graver 26041 3,342,778 9/1967 Anderson 260-63 MURRAY TILLMAN, Primary Examiner C. SECCURO, Assistant Examiner U.S. Cl. X.R.
106-490, 270; 260-28.5 AV, 31.2 R, 31.2 MR, 33.2 R, 33.6 PQ, 33.6 UA, 33.8 UA; 33.8 R, 876 B, 890, 897 C, 17 R; 340-8, 8 MM
US847446A 1969-08-04 1969-08-04 Acoustically transparent composition comprising a thermoplastic polymer and organic fluorine containing compound Expired - Lifetime US3657181A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4211948A (en) * 1978-11-08 1980-07-08 General Electric Company Front surface matched piezoelectric ultrasonic transducer array with wide field of view
US4211949A (en) * 1978-11-08 1980-07-08 General Electric Company Wear plate for piezoelectric ultrasonic transducer arrays
US4510279A (en) * 1981-08-12 1985-04-09 Mitsubishi Rayon Co., Ltd. Methacrylate resin composition for optical information recording medium
US20190071376A1 (en) * 2016-03-08 2019-03-07 Daikin Industries, Ltd. Method for producing fluorinated compound
US10568603B2 (en) * 2013-03-22 2020-02-25 Fujifilm Corporation Photoacoustic measurement device and puncture needle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4211948A (en) * 1978-11-08 1980-07-08 General Electric Company Front surface matched piezoelectric ultrasonic transducer array with wide field of view
US4211949A (en) * 1978-11-08 1980-07-08 General Electric Company Wear plate for piezoelectric ultrasonic transducer arrays
US4510279A (en) * 1981-08-12 1985-04-09 Mitsubishi Rayon Co., Ltd. Methacrylate resin composition for optical information recording medium
US10568603B2 (en) * 2013-03-22 2020-02-25 Fujifilm Corporation Photoacoustic measurement device and puncture needle
US20190071376A1 (en) * 2016-03-08 2019-03-07 Daikin Industries, Ltd. Method for producing fluorinated compound

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