US20170027269A1

US20170027269A1 - Apparatus for use with hat

Info

Publication number: US20170027269A1
Application number: US14/810,061
Authority: US
Inventors: Luke Wilson; Chad Gaudry
Original assignee: Individual
Current assignee: Individual
Priority date: 2015-07-27
Filing date: 2015-07-27
Publication date: 2017-02-02

Abstract

An apparatus is for use with a hat configured to be operatively received by the head of a user. The apparatus includes (and is not limited to) a head-contact assembly being configured to be operatively supported by the hat in such a way that the head-contact assembly operatively contacts the head once the hat is operatively received by the head. The head-contact assembly includes a moisture-management media configured to: (A) receive, at least in part, moisture from the head once the head-contact assembly is positioned to operatively contact the head, and (B) convey, at least in part, moisture away from the head-contact assembly and from the head in such a way that moisture accumulation in the head-contact assembly is reduced, at least in part.

Description

TECHNICAL FIELD

This document relates to the technical field of (and is not limited to) an apparatus for use with a hat.

BACKGROUND

A hat is a head covering. The hat can be worn for protection against the elements, for safety reasons or as a fashion accessory. Some hats have a protective function. As examples, the hard hat protects construction workers' heads from injury by falling objects.
Headbands, or sweatbands, are worn around the forehead during physical activity to absorb sweat and keep sweat from reaching the eyes of the user. Sweatbands are often made of a continuous loop of terrycloth, as it is a particularly absorbent fabric. Folded bandanas, usually knotted behind the head, also serve this purpose.

SUMMARY

It will be appreciated that there exists a need to mitigate (at least in part) at least one problem associated with existing hats. After much study of the known systems and methods with experimentation, an understanding of the problem and its solution has been identified and is articulated as follows:
To mitigate, at least in part, at least one problem associated with existing hats, there is provided (in accordance with a major aspect) an apparatus. The apparatus is for use with a hat configured to be operatively received by the head of a user. The apparatus includes (and is not limited to) a head-contact assembly configured to be operatively supported by the hat in such a way that the head-contact assembly (at least in part) operatively contacts the head of the user once the hat is operatively received by the head of the user. The head-contact assembly includes a moisture-management media configured to: (A) receive, at least in part, moisture from the head of the user once the head-contact assembly is positioned to operatively contact the head of the user, and (B) convey, at least in part, moisture away from the head-contact assembly and from the head of the user in such a way that moisture accumulation in the head-contact assembly is reduced, at least in part.
Other aspects are identified in the claims.
Other aspects and features of the non-limiting embodiments may now become apparent to those skilled in the art upon review of the following detailed description of the non-limiting embodiments with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The non-limiting embodiments may be more fully appreciated by reference to the following detailed description of the non-limiting embodiments when taken in conjunction with the accompanying drawings, in which:

FIGS. 1A to 1F (SHEETS 1 and 2 of 32 SHEETS) depict embodiments of an apparatus for use with a hat;

FIGS. 2A to 2F (SHEETS 3 to 5 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 3A and 3B (SHEET 6 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 4A to 4C (SHEETS 7 and 8 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 5A and 5B (SHEET 9 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 6A and 6B (SHEET 10 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIG. 7 (SHEET 11 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 8 (SHEET 12 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 9 (SHEET 13 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 10A and 10B (SHEETS 14 and 15 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIG. 11 (SHEET 16 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 12A to 12D (SHEETS 17 to 20 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIG. 13 (SHEET 21 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIGS. 14A to 14D (SHEETS 22 and 23 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F;

FIG. 15 (SHEET 24 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 16 (SHEET 25 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 17 (SHEET 26 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 18 (SHEET 27 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 19 (SHEET 28 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F;

FIG. 20 (SHEET 29 of 32 SHEETS) depicts an embodiment of the apparatus of any one of FIGS. 1A to 1F; and

FIGS. 21A to 21D (SHEETS 30 to 32 of 32 SHEETS) depict embodiments of the apparatus of any one of FIGS. 1A to 1F.

The drawings are not necessarily to scale and may be illustrated by phantom lines, diagrammatic representations and fragmentary views. In certain instances, details unnecessary for an understanding of the embodiments (and/or details that render other details difficult to perceive) may have been omitted.
Corresponding reference characters indicate corresponding components throughout the several figures of the drawings. Elements in the several figures are illustrated for simplicity and clarity and have not been drawn to scale. The dimensions of some of the elements in the figures may be emphasized relative to other elements for facilitating an understanding of the various disclosed embodiments. In addition, common, but well-understood, elements that are useful or necessary in commercially feasible embodiments are often not depicted to provide a less obstructed view of the embodiments of the present disclosure.

LISTING OF REFERENCE NUMERALS USED IN THE DRAWINGS

- 100 apparatus
- 102 head-contact assembly
- 103 voids
- 104 moisture-management media
- 105 textured surface
- 106 attachment assembly
- 107 fluid inlet
- 108 laminate portion
- 109 fluid outlet
- 110 moisture barrier
- 112 contact portion
- 113 contact portion
- 114 tapered end
- 116 angle
- 118 attachment mechanism
- 120 moisture-wicking material
- 122 thermal-management assembly
- 124 antimicrobial assembly
- 126 air bladder
- 128 moisture-drainage channel
- 130 moisture-travel direction
- 132 angular perforation channel
- 136 adhesive layer
- 138 clip
- 140 u-shaped attachment
- 142 logo
- 144 moisture-travel direction
- 146 moisture-drainage channel
- 148 moisture-travel direction
- 149 moisture-drainage channel
- 150 moisture-travel direction
- 152 moisture-drainage channel
- 154 side portions
- 156 vertically-extending moisture channels
- 158 horizontally-extending moisture channels
- 900 hat
- 902 head
- 903 scalp section
- 904 user
- 905 hard hat suspension system
- 906 sideways sweat path
- 908 downwardly aligned sweat path

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

The following detailed description is merely exemplary and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure. The scope of the invention is defined by the claims. For the description, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the examples as oriented in the drawings. There is no intention to be bound by any expressed or implied theory in the preceding Technical Field, Background, Summary or the following detailed description. It is also to be understood that the devices and processes illustrated in the attached drawings, and described in the following specification, are exemplary embodiments (examples), aspects and/or concepts defined in the appended claims. Hence, dimensions and other physical characteristics relating to the embodiments disclosed are not to be considered as limiting, unless the claims expressly state otherwise. It is understood that the phrase “at least one” is equivalent to “a”. The aspects (examples, alterations, modifications, options, variations, embodiments and any equivalent thereof) are described regarding the drawings. It should be understood that the invention is limited to the subject matter provided by the claims, and that the invention is not limited to the particular aspects depicted and described.
With reference to all of the FIGS, an apparatus 100 is depicted. The apparatus 100 is for use with a hat 900. The hat 900 is configured to be operatively received by the head 902 of a user 904. The apparatus 100 includes (and is not limited to) a head-contact assembly 102. The head-contact assembly 102 is configured to be operatively supported by the hat 900. This is done in such a way that the head-contact assembly 102 operatively contacts the head 902 of the user 904 once the hat 900 is operatively received by the head 902 of the user 904. The head-contact assembly 102 includes a moisture-management media 104. The moisture-management media 104 is configured to receive, at least in part, moisture from the head 902 of the user 904 once the head-contact assembly 102 is positioned to operatively contact the head 902 of the user 904. The moisture-management media 104 is also configured to convey, at least in part, moisture away from the head-contact assembly 102 and from the head 902 of the user 904 in such a way that moisture accumulation in the head-contact assembly 102 is reduced, at least in part.
More specifically, the moisture-management media 104 may also be configured to disperse, at least in part, moisture away from the head-contact assembly 102 and from the head 902 of the user 904 in such a way that moisture accumulation in the head-contact assembly 102 is reduced, at least in part.
A technical advantage of the moisture-management media 104 is that the concentration of moisture in the head-contact assembly 102 does not build up (the moisture does not remain entrapped in the liner material).
By way of example, the moisture-management media 104 includes a foam material (foam material layer) and/or a non-foam material. The foam material may include a porous foam and/or a non-porous foam. The foam material may include a polymeric foam. The polymeric foam is a foam, in liquid or solidified form, formed (created) from polymers. Examples include a polyurethane foam, a polyvinyl chloride foam, a STYROFOAM™ material, a polyimide foam, a silicone foam or a microcellular foam, etc. The foam material may include a memory foam. The memory foam is polyurethane with additional chemicals that increase its viscosity and density. It is also referred to as a viscoelastic polyurethane foam, or a low-resilience polyurethane foam. Higher-density memory foam softens in reaction to body heat, allowing it to mold to a warm body in a few minutes. After a weight (pressure) is removed from the hat, the foam may return to its original shape (resiliently compressible foam).
FIGS. 1A to 1F depict embodiments of an apparatus 100 for use with a hat 900. FIGS. 1A and 1F depict side views. FIGS. 1B, 1C, 1D and 1E depict perspective views.
Referring to the embodiment depicted in FIG. 1A, the head-contact assembly 102 is positioned along an opening edge forming an entrance leading to an interior section formed by the hat 900. The head-contact assembly 102 is positioned (at least in part) between the interior of the hat 900 and the head 902 of the user 904.
In accordance with the embodiment depicted in FIG. 1B, the head-contact assembly 102 defines at least one or more voids 103. The head-contact assembly 102 extends, at least in part, around the head 902 of the user 904 once the hat 900 receives the head 902 (or the hat 900 is operatively placed on the head 902). Preferably, the head-contact assembly 102 contacts (at least in part) the forehead of the user 904. The size and/or the geometry of the voids 103 (also called holes or grooves) are configured to manage (such as increase) the amount of sweat dispersion ability of the head-contact assembly 102 and/or the direction of movement of the sweat dispersion through (relative to) the head-contact assembly 102. For instance, relatively larger holes may result in more moisture dispersion capability of the head-contact assembly 102. An option is to position the voids 103 in such a way to increase (at least in part) the elasticity of the head-contact assembly 102 (in this manner, custom fitting of the head-contact assembly 102 to suit the particular requirements of a user may be accommodated, if so desired). The voids 103 (the cut outs) may be any suitable shape and/or configuration, and may be placed at any suitable position on the head-contact assembly 102.
For instance, the hat 900 may include a baseball cap (as depicted in FIGS. 1A and 1B). FIG. 1A depicts a side view of the hat 900. FIG. 1B depicts a perspective view. For instance, the hat 900 may include a head-protection hat (such as a safety hat, a helmet, a hard hat, a welding hat, etc.) as depicted in FIGS. 1C and 1D. The head-contact assembly 102 may be configured to be fitted to (connected to, either directly or indirectly) the hat 900 and/or any specific type of or instance of the hat 900. FIG. 1C depicts an embodiment of a top section of the hat 900 (such as, a hard hat). FIG. 1D depicts an interior of the hat 900 of FIG. 1C.
Referring to the embodiments depicted in FIGS. 1D and 1E, the hat 900 (depicted as a hard hat) includes a hard hat suspension system 905. The hard hat suspension system 905 is configured to be connected (mounted) to the interior of the hat 900. The head-contact assembly 102 is mounted to (connected to) a section of the hard hat suspension system 905 of the hat 900. This is done in such a way that the head-contact assembly 102 makes contact with the forehead of the user 904 depicted in FIG. 1A.
The head-contact assembly 102 may be removable (detachable) from the hat 900 and disposable in such a way that a replacement instance of the head-contact assembly 102 may then be mounted to the hat 900 (such as to the hard hat suspension system 905 for the case where the hat 900 includes a hard hat).
The hat 900 of FIGS. 1C and 1D includes a protective hard shell which is supported on a wearer's head by the hard hat suspension system 905 (also called the headgear) mounted inside the shell. The hard hat suspension system 905 generally includes a strap attached to the shell at several points extends around a wearer's head. The hard hat suspension system 905 has provisions for size adjustment, such that the strap can be sized to fit snugly around the forehead, sides, and back of the user's head, above the ears of the user, to hold the hat 900 securely on the user's head. The angle of attachment of the head-contact assembly 102 may be adjusted as may be required. In accordance with an option, the head-contact assembly 102 may extend all the way around the interior zone of the hard hat suspension system 905 (if so desired).
As depicted in FIG. 1F, a portion of the hard hat suspension system 905 is connected to the head-contact assembly 102 by way of a stitching, and is folded around a strap of the hard hat suspension system 905. Part of the head-contact assembly 102 then forms a forehead contacting surface.
FIGS. 2A to 2F depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 2A depicts a side view. FIGS. 2B and 2C depict cross-sectional side views through the line A-A of FIG. 2A. FIGS. 2D, 2E and 2F depict top views.
Referring to the embodiment depicted in FIG. 2A, the head-contact assembly 102 has an elongated rectangular shape. The head-contact assembly 102 may define at least one or more instances of the void 103. The void 103 may be circular shaped, oval shaped, rectangular shaped, triangular shaped, diamond shaped, trapezoidal shaped, square shaped, and/or any suitably formable shape (geometric shape) of any suitable size.
Referring to the embodiment depicted in FIG. 2B, the void 103 may be positioned on one side or both sides (each opposite side) of the head-contact assembly 102.
Referring to the embodiment depicted in FIG. 2C, the head-contact assembly 102 may provide a textured surface 105 configured to extend from the head-contact assembly 102. The textured surface 105 is configured to reduce the contactable surface area of the head-contact assembly 102. The textured surface 105 may be called a relief surface.
Referring to the embodiment depicted in FIG. 2D, the head-contact assembly 102 extends along a circumferential zone of a scalp section 903 of the user 904 (depicted in FIG. 1A). The ends of the head-contact assembly 102 meet up and are joined together.
Referring to the embodiments depicted in FIGS. 2E and 2F, the head-contact assembly 102 intermittently extends along a circumferential zone of the scalp section 903 of the user 904 (depicted in FIG. 1A). The head-contact assembly 102 is formed into spaced-apart sections (multiple panels) that are positioned along the circumferential zone of the scalp section 903.
Referring to the embodiment depicted in FIG. 2F, the head-contact assembly 102 includes an attachment assembly 106 configured to attach the spaced-apart sections of the head-contact assembly 102 together. The attachment assembly 106 may include a rubberized element. The attachment assembly 106 may include an elastic woven fabric material (an elasticized material). In accordance with an option, the attachment assembly 106 include a rigid piece.
FIGS. 3A and 3B depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIGS. 3A and 3B depict side views.
Referring to the embodiments depicted in FIGS. 3A and 3B, the head-contact assembly 102 includes a laminate portion 108. The laminate portion 108 is configured to face the head of the user 904 (depicted in FIG. 1A). It will be appreciated that the thickness of the head-contact assembly 102 and/or of the laminate portion 108 may be adjusted to suit any particular requirement (to suit a thickness requirement, etc.). The head-contact assembly 102 may be configured to be stretch adjustable (such as, a stretchable foam or a resiliently deformable foam). This is done in such a way so that a degree of stretch may be accommodated for a desired or specific application.
FIGS. 4A to 4C depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 4A depicts a side view. FIGS. 4B and 4C depict top views.
Referring to the embodiment depicted in FIG. 4A, a downwardly aligned sweat path 908 indicates the direction of the travel of sweat (moisture) through the head-contact assembly 102 (along a downward direction).
Referring to the embodiment depicted in FIG. 4A, the head-contact assembly 102 is configured to provide the moisture-management media 104, such as a foam assembly (either a porous foam or a non-porous foam). The moisture-management media 104 is configured to disperse sweat away from a scalp section 903, and the moisture-management media 104 is also configured to prevent, at least in part, the travel of moisture from the scalp section 903 to the hat 900. The downwardly aligned sweat path 908 indicates the direction of travel (sideways) of the sweat through the moisture-management media 104. The moisture-management media 104 is configured to facilitate adjustment to the head of the user. The compressibility and the strength of the moisture-management media 104 may be controlled through manufacturing. The range of the weight per linear length of thickness of the moisture-management media 104 (kilograms per millimeters of thickness), also called the weight per thickness ratio, provides variations or degrees of compressibility of the moisture-management media 104.
The laminate portion 108 is configured to contact (at least in part) the scalp section 903. The laminate portion 108 is also configured to seal (at least in part) the scalp section 903 to stop sweat from running down the face and neck of the user 904 (depicted in FIG. 1A). The laminate portion 108 may be called a comfort barrier. The vertical alignment and/or the horizontal alignment of the laminate portion 108 may be adjusted to suit a particular application. The laminate portion 108 may have a grain pattern. The horizontal stretch of the laminate portion 108 may improve the retention of the hat 900 to the scalp section 903 (improved friction fit). The vertical stretch of the laminate portion 108 may improve ease of removal of the hat 900 from the scalp section 903 (less friction).
Referring to the embodiment depicted in FIG. 4C, the head-contact assembly 102 includes a moisture barrier 110 positioned between the hat 900 and the moisture-management media 104. The moisture barrier 110 is configured to prevent, at least in part, the travel of moisture from the scalp section 903 to the hat 900. The moisture-management media 104 may extend along the entire length of the head-contact assembly 102 or may be positioned or placed at portions or sections of the head-contact assembly 102 (as may be required or desired).
FIGS. 5A and 5B depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 5A depicts a side view. FIG. 5B depicts a top view (looking down).
Referring to the embodiment depicted in FIGS. 5A and 5B, the head-contact assembly 102 defines voids 103 (at least one or more voids 103) that are spaced apart along a length of the head-contact assembly 102. The head-contact assembly 102 includes the moisture-management media 104 (at least one or more instances of the moisture-management media 104) positioned along the length of the head-contact assembly 102.
Some sections of the head-contact assembly 102 do not have to provide an instance of the moisture-management media 104 (such as on the right side of the head-contact assembly 102 as depicted in FIG. 5B). The sweat along these sections (positions where the moisture-management media 104 is not provided) could still be managed by the head-contact assembly 102 in any sort of desired way (if desired or required).
Air flow through the voids 103 (also called channels) is possible. The voids 103 are configured to convey moisture to zones where the moisture may be dispersed through evaporation to the air. The amount of air flow through the void 103 may be increased by changing dimensions of the void 103 (as desired). The void 103 may be called a sweat-collection channel.
It will be appreciated that the head-contact assembly 102 may provide a contact portion 112 configured to contact the hat 900. The moisture-management media 104 may provide a contact portion 113 configured to contact the hat 900.
FIGS. 6A and 6B depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 6A depicts a side view. FIG. 6B depicts a top view (looking down).
Referring to the embodiments depicted in FIGS. 6A and 6B, the void 103 may form any suitable shape and/or configuration (such as a square shape as depicted in FIG. 6B). Air flow may occur in the void 103. The moisture-management media 104 may be positioned to extend between adjacently positioned instances of the void 103.
FIG. 7 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 7 depicts a top view (looking down).
Referring to the embodiment depicted in FIG. 7, the void 103 may form any suitable shape and/or configuration (such as a square shape as depicted). The instances of the void 103 may be positioned into the interior of the head-contact assembly 102. The moisture-management media 104 is supported by the head-contact assembly 102. The moisture-management media 104 extends to at least one or more instances of the void 103. It will be appreciated that the perforations may extend through the laminate portion 108 (to assist in the transfer of moisture through the laminate portion 108). The laminate portion 108 is configured, preferably, to transfer moisture from the scalp section 903 to the head-contact assembly 102.
FIG. 8 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 8 depicts a side view.
Referring to the embodiment depicted in FIG. 8, the head-contact assembly 102 defines a fluid inlet 107 extending from the laminate portion 108 and fluidly connects with the void 103 that is defined by the head-contact assembly 102. The head-contact assembly 102 also defines a fluid outlet 109 that extends from the void 103 and connects with the atmosphere (located exterior of the head-contact assembly 102). It will be appreciated that many geometric shapes for the void 103 are possible. The embodiment provides an example in which the moisture-management media 104 is not used in a portion of the head-contact assembly 102, and the head-contact assembly 102 is configured (as depicted in FIG. 8 by way of example) to manage moisture in a way that is similar to that of the moisture-management media 104. The sideways sweat path 906 extends along the fluid inlet 107. The downwardly aligned sweat path 908 extends through the fluid outlet 109. It will be appreciated that the void 103 may be called an evaporation chamber. In accordance with an option, a vertical channel 121 may be formed by the head-contact assembly 102 and extend from the top side of the head-contact assembly 102 to the void 103 (if so desired).
FIG. 9 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 9 depicts a side view.
Referring to the embodiment depicted in FIG. 9, the head-contact assembly 102 supports the moisture barrier 110 relative to the hat 900. The moisture barrier 110 is positioned between the hat 900 and the scalp section 903 or between the hat 900 and the head-contact assembly 102. The moisture barrier 110 is configured to block the flow of sweat from the scalp section 903 to the hat 900.
FIGS. 10A and 10B depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIGS. 10A and 10B depict partial top views.
Referring to the embodiment depicted in FIG. 10A, the head-contact assembly 102 forms a single-piece construction. The head-contact assembly 102 is positioned around the inside section of the hat 900 in such a way that the head-contact assembly 102 applies a pressure evenly (even pressure distribution) to the hat 900 once the hat 900 is worn by the user 904 (thereby improving the holding of the hat 900 to the head of the user 904 as depicted in FIG. 1A).
Referring to the embodiment depicted in FIG. 10B, the head-contact assembly 102 forms a multi-piece construction in which multiple portions of the head-contact assembly 102 are spaced apart from each other and are positioned in such a way that the portions of the head-contact assembly 102 surround the head of the user 904 (depicted in FIG. 1A).
FIG. 11 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 11 depicts a side view.
Referring to the embodiment depicted in FIG. 11, the head-contact assembly 102 is configured to form (at least in part) a tapered end 114, and to also form an angle 116. An attachment mechanism 118 (such as a touch fastener, etc.) is configured to attach the head-contact assembly 102 to the interior zone of the hat 900 (in order to achieve a comfort fit for the user). The cross section of the head-contact assembly 102 is depicted as having a triangular shape. The attachment mechanism 118 may include a screw type tensioner.
FIGS. 12A to 12D depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIGS. 12A, 12B, 12C and 12D depict side views.
Referring to the embodiment depicted in FIG. 12A, the head-contact assembly 102 includes a moisture-wicking material 120 received in the interior of the head-contact assembly 102. For instance, the moisture-wicking material 120 may be received in the void 103. The moisture-wicking material 120 may fill in the entire interior of the void 103 if so desired (to maximize absorption of moisture from the head-contact assembly 102).
Referring to the embodiment depicted in FIG. 12B, the head-contact assembly 102 includes a thermal-management assembly 122 received in the interior of the head-contact assembly 102. For instance, the thermal-management assembly 122 may be received in the void 103. The thermal-management assembly 122 may fill in the entire interior of the void 103 if so desired (to maximize absorption of moisture from the head-contact assembly 102). The thermal-management assembly 122 may include an ice pack or a heat pack.
Referring to the embodiment depicted in FIG. 12C, the head-contact assembly 102 includes an antimicrobial assembly 124 (an antimicrobial material) received by the head-contact assembly 102. For instance, the antimicrobial assembly 124 may be received in the void 103. The antimicrobial assembly 124 may fill in the entire interior of the void 103 if so desired (to maximize absorption of moisture from the head-contact assembly 102). In accordance with an option, the laminate portion 108 may include an anti-bacterial material (agent).
Referring to the embodiment depicted in FIG. 12D, the head-contact assembly 102 includes an air bladder 126 received in the interior of the head-contact assembly 102. For instance, the air bladder 126 may be received in the void 103. The air bladder 126 may fill in the entire interior of the void 103 if so desired (to maximize absorption of moisture from the head-contact assembly 102).
FIG. 13 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 13 depicts a cross-sectional side view.
Referring to the embodiment depicted in FIG. 13, the head-contact assembly 102 (or the moisture-management media 104) defines a moisture-drainage channel 128 that extends from the scalp section 903 to the hat 900.
The head-contact assembly 102 (or the moisture-management media 104) defines a moisture-travel direction 130 aligned along the moisture-drainage channel 128. The moisture-drainage channel 128 may extend through the laminate portion 108.
The head-contact assembly 102 (or the moisture-management media 104) defines an angular perforation channel 132 (also called a dispersion channel) that is aligned along a skewed direction. The angular perforation channel 132 may extend through the laminate portion 108.
FIGS. 14A to 14D depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIGS. 14A to 14D depict side views.
Referring to the embodiment depicted in FIG. 14A, the head-contact assembly 102 includes a stitching 134 configured to fixedly attach the head-contact assembly 102 and the laminate portion 108 to the hat 900.
Referring to the embodiment depicted in FIG. 14B, the head-contact assembly 102 includes an adhesive layer 136 (a glue, etc.) configured to fixedly attach the head-contact assembly 102 to the hat 900. The adhesive layer 136 is configured to fixedly attach the laminate portion 108 to the head-contact assembly 102.
Referring to the embodiment depicted in FIG. 14C, the head-contact assembly 102 includes a clip 138 configured to attach the head-contact assembly 102 and the laminate portion 108 to the hat 900.
Referring to the embodiment depicted in FIG. 14D, the head-contact assembly 102 includes a U-shaped attachment 140 configured to attach the head-contact assembly 102 and the laminate portion 108 to the hat 900.
FIG. 15 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 15 depicts a side view.
Referring to the embodiment depicted in FIG. 15, the assembly is configured to display or support a logo 142. The logo may be formed onto the head-contact assembly 102 using known processes such as debossing, silk screening, heat transfer, or pad printing.
FIG. 16 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 16 depicts a side view.
Referring to the embodiment depicted in FIG. 16, the head-contact assembly 102 includes a material configured to stretch along multiple stretch axes. This is done in such a way as to achieve a multi-axial stretch, a mono-axial stretch and/or a biaxial stretch.
FIG. 17 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 17 depicts a cross-sectional view.
Referring to the embodiment depicted in FIG. 17, the head-contact assembly 102 provides the moisture-management media 104. The moisture-management media 104 extends between the hat 900 and the laminate portion 108. The laminate portion 108 contacts the scalp section 903. The moisture-travel direction 144 indicates the travel direction of sweat (moisture) from the scalp section 903 to the hat 900.
FIG. 18 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 18 depicts a cross-sectional view.
Referring to the embodiment depicted in FIG. 18, the head-contact assembly 102 includes a moisture-drainage channel 146 that extends (at least in part) from the laminate portion 108 to the hat 900. A moisture-travel direction 148 extends along the moisture-drainage channel 146.
FIG. 19 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 19 depicts a cross-sectional view.
Referring to the embodiment depicted in FIG. 19, the head-contact assembly 102 and/or the moisture-management media 104 defines a moisture-drainage channel 149 (also called a cross channel) that extends between instances of the moisture-drainage channel 146 (along any suitable alignment). A moisture-travel direction 150 extends through the moisture-drainage channel 149.
FIG. 20 depicts an embodiment of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 18 depicts a front view.
Referring to the embodiment depicted in FIG. 20, the void 103 may extend part way through the head-contact assembly 102. The head-contact assembly 102 provides a moisture-drainage channel 152 that extends along a length of the head-contact assembly 102.
FIGS. 21A to 21D depict embodiments of the apparatus 100 of any one of FIGS. 1A to 1F. FIG. 21A depicts an end view. FIG. 21B depicts a side view. FIG. 21C depicts a perspective view. FIG. 21D depicts a top view.
Referring to the embodiment depicted in FIG. 21A, the head-contact assembly 102 defines (provides) a void 103 positioned between opposite side portions 154 of the void 103. The void 103 is positioned in such a way as to face the hat 900 (depicted in FIG. 1A). The opposite side portions 154 of the void 103 have tapered surfaces that are configured to contact the hat 900.
Referring to the embodiment depicted in FIG. 21B, the head-contact assembly 102 defines a plurality of voids 103 positioned at evenly spaced apart positions relative to each other (along a length of the head-contact assembly 102). The head-contact assembly 102 defines at least one or more vertically-extending moisture channels 156 positioned between columns of the voids 103. The head-contact assembly 102 defines at least one or more horizontally-extending moisture channels 158 positioned between rows of the voids 103. At least one or more vertically-extending moisture channels 156 intersect with at least one or more horizontally-extending moisture channels 158.
Referring to the embodiment depicted in FIG. 21C, the head-contact assembly 102 defines a plurality of voids 103 positioned across a longitudinal length of the head-contact assembly 102.
Referring to the embodiment depicted in FIG. 21D, the head-contact assembly 102 defines the horizontally-extending moisture channels 158 within an interior zone of the head-contact assembly 102.

ADDITIONAL DESCRIPTION

In accordance with some embodiments, the head-contact assembly 102 is configured to seal and/or disperse moisture from the head of the user 904 (depicted in FIG. 1A). For instance, the head-contact assembly 102 may include a channel system deployed in or on a backside or a front facing portion of the head-contact assembly 102. The head-contact assembly 102 may provide or include a high density foam, a closed cell foam, or a memory foam. The head-contact assembly 102 may be utilized in any piece or type of head garment (the hat 900 depicted in FIG. 1A) that requires hat comfort, hat retention, and/or sweat dispersal (avoidance or deflection of sweat migration to the hat). The head-contact assembly 102, preferably, supports the dispersion of moisture away from the eyes and face of the user. The head-contact assembly 102 may include materials having stretch capabilities and can be composed and/or manufactured accordingly depending on designed usage. The voids 103 formed or provided by the head-contact assembly 102 may be placed in specific areas to reduce tension and provide a customized fit. The head-contact assembly 102 is configured to accommodate many different shapes and sizes of heads over current market offerings. The head-contact assembly 102 may provide odor control for the case where the head-contact assembly 102 provides a closed cell memory foam (to decrease the absorption of oils and sweat, and thereby reduce the occurrence of unwanted smells). The head-contact assembly 102 is configured to increase or control stretch capability (by using a memory foam). The head-contact assembly 102 may provide or include elastic tensioners for improved fit to the head of the user. For the case where the head-contact assembly 102 includes a memory foam, the memory foam disperses the pressure on the stress points of the scalp of the user (to improve user comfort). The head-contact assembly 102 may be configured to improve shock absorption capabilities in regards to industrial applications (hard hats, welding helmets, etc.). The head-contact assembly 102 is configured to provide a multi-material assembly for improved flexible fit to the head of the user.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
It may be appreciated that the assemblies and modules described above may be connected with each other as required to perform desired functions and tasks within the scope of persons of skill in the art to make such combinations and permutations without having to describe each and every one in explicit terms. There is no particular assembly or component that may be superior to any of the equivalents available to the person skilled in the art. There is no particular mode of practicing the disclosed subject matter that is superior to others, so long as the functions may be performed. It is believed that all the crucial aspects of the disclosed subject matter have been provided in this document. It is understood that the scope of the present invention is limited to the scope provided by the independent claim(s), and it is also understood that the scope of the present invention is not limited to: (i) the dependent claims, (ii) the detailed description of the non-limiting embodiments, (iii) the summary, (iv) the abstract, and/or (v) the description provided outside of this document (that is, outside of the instant application as filed, as prosecuted, and/or as granted). It is understood, for this document, that the phrase “includes” is equivalent to the word “comprising.” The foregoing has outlined the non-limiting embodiments (examples). The description is made for particular non-limiting embodiments (examples). It is understood that the non-limiting embodiments are merely illustrative as examples.

Claims

What is claimed is:

1. An apparatus for use with a hat configured to be operatively received by the head of a user, the apparatus comprising:

a head-contact assembly being configured to be operatively supported by the hat in such a way that the head-contact assembly, at least in part, operatively contacts the head of the user once the hat is operatively received by the head of the user; and

the head-contact assembly including a moisture-management media being configured to:

receive, at least in part, moisture from the head of the user once the head-contact assembly being is positioned to operatively contact the head of the user; and

convey, at least in part, moisture away from the head-contact assembly and from the head of the user in such a way that moisture accumulation in the head-contact assembly is reduced, at least in part.

2. The apparatus of claim 1, wherein:

the moisture-management media is configured to disperse, at least in part, moisture away from the head-contact assembly and from the head of the user in such a way that moisture accumulation in the head-contact assembly is reduced, at least in part.

3. The apparatus of claim 1, wherein:

the head-contact assembly provides:

a laminate portion configured to contact a scalp section of the user; and

the moisture-management media extends between the hat and the laminate portion.

4. The apparatus of claim 1, wherein:

the head-contact assembly is positioned along an opening edge forming an entrance leading to an interior section formed by the hat, and

the head-contact assembly is positioned (at least in part) between the interior of the hat and the head of the user.

5. The apparatus of claim 1, wherein:

the head-contact assembly defines voids.

6. The apparatus of claim 5, wherein:

the head-contact assembly defines at least one or more voids; and

the voids are configured to manage an amount of sweat dispersion ability of the head-contact assembly.

7. The apparatus of claim 5, wherein:

the voids are positioned in such a way to increase, at least in part, the elasticity of the head-contact assembly.

8. The apparatus of claim 1, wherein:

the hat includes a hard hat suspension system, and

the hard hat suspension system is configured to be connected (mounted) to the interior of the hat, and

the head-contact assembly is mounted to a section of the hard hat suspension system.

9. The apparatus of claim 1, wherein:

the head-contact assembly has an elongated rectangular shape.

10. The apparatus of claim 1, wherein:

the head-contact assembly provides a textured surface configured to extend from the head-contact assembly, and the textured surface is configured to reduce contactable surface area of the head-contact assembly.

11. The apparatus of claim 1, wherein:

the head-contact assembly intermittently extends along a circumferential zone of a scalp section of the user, and the head-contact assembly is formed into spaced-apart sections that are positioned along the circumferential zone of the scalp section; and

the head-contact assembly includes an attachment assembly configured to attach the spaced-apart sections of the head-contact assembly together.

12. The apparatus of claim 1, wherein:

the head-contact assembly includes a laminate portion, and the laminate portion is configured to face the head of the user.

13. The apparatus of claim 1, wherein:

the head-contact assembly is configured to be stretch adjustable.

14. The apparatus of claim 1, wherein:

the head-contact assembly is configured to provide the moisture-management media,

the moisture-management media is configured to disperse sweat away from a scalp section, and

the moisture-management media is also configured to prevent, at least in part, travel of moisture from the scalp section to the hat.

15. The apparatus of claim 1, wherein:

the moisture-management media is configured to facilitate adjustment to the head of the user.

16. The apparatus of claim 1, wherein:

the head-contact assembly provides:

a laminate portion configured to contact a scalp section of the user; and

the laminate portion is configured to contact the scalp section, and

the laminate portion is also configured to seal, at least in part, the scalp section to stop sweat from running down the face and neck of the user.

17. The apparatus of claim 1, wherein:

the head-contact assembly includes a moisture barrier positioned between the hat and the moisture-management media, and the moisture barrier is configured to prevent, at least in part, travel of moisture from a scalp section to the hat.

18. The apparatus of claim 1, wherein:

the head-contact assembly provides: a laminate portion configured to contact a scalp section of the user;

the head-contact assembly defines a fluid inlet extending from the laminate portion and fluidly connects with a void that is defined by the head-contact assembly; and

the head-contact assembly also defines a fluid outlet that extends from the void and connects with the atmosphere located exterior of the head-contact assembly.

19. The apparatus of claim 1, wherein:

the head-contact assembly is configured to form, at least on part, a tapered end, and also forms an angle; and

an attachment mechanism is configured to attach the head-contact assembly to an interior zone of the hat.

20. The apparatus of claim 1, wherein:

the head-contact assembly includes any one of:

a moisture-wicking material received in the interior of the head-contact assembly;

a thermal-management assembly received in the interior of the head-contact assembly;

an antimicrobial assembly received by the head-contact assembly; and

an air bladder received in the interior of the head-contact assembly.