US20100065333A1 - Drill bit shaft structure for excavation apparatus - Google Patents
Drill bit shaft structure for excavation apparatus Download PDFInfo
- Publication number
- US20100065333A1 US20100065333A1 US12/553,650 US55365009A US2010065333A1 US 20100065333 A1 US20100065333 A1 US 20100065333A1 US 55365009 A US55365009 A US 55365009A US 2010065333 A1 US2010065333 A1 US 2010065333A1
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- United States
- Prior art keywords
- drill bit
- shaft
- thin
- walled
- shaft portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B7/00—Special methods or apparatus for drilling
- E21B7/04—Directional drilling
- E21B7/06—Deflecting the direction of boreholes
- E21B7/067—Deflecting the direction of boreholes with means for locking sections of a pipe or of a guide for a shaft in angular relation, e.g. adjustable bent sub
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/20—Flexible or articulated drilling pipes, e.g. flexible or articulated rods, pipes or cables
Definitions
- the present invention relates to an excavation apparatus used for the excavation of oil wells, gas wells, and the like, and more particularly to a drill bit structure that can easily bend in order to change the direction of excavation.
- An easily bendable drill bit shaft is necessary for an excavation apparatus in which the drill bit shaft (drill pipe) bends to change the direction of excavation.
- the drill bit shaft must transmit excavation torque to the drill bit at the distal end, bear a predetermined axial load, and allow excavation liquid (muddy water) to pass through the hollow space thereof.
- a thick-walled shaft having high bending rigidity is therefore used by necessity as the drill bit shaft.
- Significant bending stress is produced when a highly rigid drill bit shaft is bent. Therefore, a drill bit shaft cannot be bent to a significant degree in order to prevent the rotating bending fatigue limit from being exceeded.
- JP-A 09-217576 It is proposed in JP-A 09-217576 to provide a joint part such as a universal joint to the connecting portion of a drill bit.
- a drill bit shaft is connected via a flexible joint having a predetermined length, and bending-induced excessive stress is prevented from acting on the drill bit shaft.
- An object of the present invention is to provide a drill bit shaft structure for an excavation apparatus in which the drill bit shaft can be bent without producing high bending stress.
- the drill bit shaft structure for an excavation apparatus comprises:
- a thin-walled shaft portion formed on the hollow drill bit shaft, which has a predetermined length along an axial direction of the hollow drill bit shaft, and which has a thinner wall than that of shaft portions of the hollow drill bit shaft adjacent to both ends of the thin-walled shaft portion;
- the cylindrical body has two end parts connected to the shaft portions of the hollow drill bit shaft adjacent to the both ends of the thin-walled shaft portion;
- the direction of excavation is controlled by bending the thin-walled shaft portion and the cylindrical body.
- An Oldham coupling structure can be used as the adjustable joining structure of the cylindrical body.
- a joint formed by wrapping metal wire of a predetermined thickness in multiple layers in a coil shape may also be used.
- the inside diameter of the thin-walled shaft portion is equal to that of the shaft portions on both sides, and for the outside diameter of the thin-walled shaft portion to be less than that of the shaft portions on both sides. This allows the diameter of the hollow part of the drill bit shaft to remain constant, and fluid to flow smoothly through the hollow part.
- a gap is formed between the external peripheral surface of the thin-walled shaft and the internal peripheral surface of the cylindrical body that surrounds the shaft. Therefore, the thin-walled shaft and the cylindrical body can be prevented from coming into contact with each other while in a flexed state.
- a shock-absorbing material comprising heat-resistant rubber or other resin material may be disposed between the thin-walled shaft and the cylindrical body in order to reliably prevent contact between the thin-walled shaft and the cylindrical body.
- a thin-walled shaft having a predetermined length is formed in part of the drill bit shaft, making it easier to bend the drill bit shaft.
- a reduction in the transmission of excavation torque or the like due to the formation of the thin-walled shaft can be compensated for with a cylindrically configured adjustable joining structure disposed so as to envelop the thin-walled shaft.
- FIG. 1 is a schematic partial structural view of the excavation apparatus used in the present invention
- FIG. 2 is an explanatory drawing showing the flexible shaft portion of the drill bit shaft
- FIG. 3 is an explanatory drawing showing another example of the cylindrical body.
- FIG. 4 is an explanatory drawing showing the flexible shaft portion provided with a shock-absorbing material.
- FIG. 1 is an explanatory drawing showing the entire structure of the excavation apparatus.
- the excavation apparatus 1 has a drill string connected to a drill bit shaft 2 , a drill collar 3 is connected coaxially to the distal end of the drill bit shaft 2 , and a drill bit 4 is supported on the distal end of the drill collar 3 .
- a rotation drive apparatus (not shown) for rotating the drill string is disposed toward the back end of the drill string.
- the drill bit shaft 2 that constitutes part of the drill string is rotatably supported so as to be coaxial to an excavation hole 5 by a plurality of support bearing mechanisms 6 disposed at predetermined intervals along the excavation hole 5 .
- the drill bit shaft 2 is supported in a rotatable state by an eccentric support bearing mechanism 7 that is in an offset position from the support positions provided by the other support bearing mechanisms 6 .
- the area of the drill bit shaft 2 supported by the eccentric support bearing mechanism 7 is in an offset position from the areas supported on the two sides thereof. Therefore, the drill bit shaft 2 is bent as an entire structure, and the shaft portion that protrudes toward the distal end from the support bearing mechanisms 6 is extended in a slightly inclined direction relative to a central axis 5 a of the excavation hole 5 . Accordingly, the excavation direction of the drill bit 4 that is attached toward the distal end of the drill bit shaft 2 is inclined in relation to the central axis 5 a.
- the drill bit shaft 2 is a hollow shaft having a constant wall thickness, and a flexible shaft portion 10 that is easily bent compared to other portions is formed in a part thereof.
- the flexible shaft portion 10 of the drill bit shaft 2 is bent to a significant degree by the eccentric support bearing mechanism 7 .
- FIG. 2 is a schematic partial cross-sectional view showing the flexible shaft portion 10 of the drill bit shaft 2 .
- part of the hollow drill bit shaft 2 is made into a thin-walled shaft portion 21 having thinner walls than shaft portions 22 , 23 on both sides over a predetermined length, and a cylindrical body 30 provided with an adjustable joining structure is coaxially disposed so as to envelop the thin-walled shaft portion 21 .
- the wall thickness of two end parts 21 a, 21 b of the thin-walled shaft portion 21 gradually increases and ultimately becomes contiguous with adjacent portions 22 a, 23 a of the shaft portions 22 , 23 on both sides.
- the inside diameter of the thin-walled shaft 21 is equal to the inside diameter of the shaft portions 22 , 23 on both sides, and a hollow part 2 a having a constant inside diameter extends through the drill bit shaft 2 . Therefore, the outside diameter of the thin-walled shaft portion 21 is less than that of the shaft portions 22 , 23 on both sides, and has a proportionately thinner wall.
- the cylindrical body 30 is longer than the thin-walled shaft portion 21 , and the two end parts thereof are contiguously fixed to the adjacent portions 22 a, 23 a of the shaft portions 22 , 23 on the two sides of the thin-walled shaft portion 21 .
- the inside diameter and outside diameter of the cylindrical body 30 are constant, respectively, and a ring-shaped gap 24 is formed between the internal peripheral surface 31 of the cylindrical body and the external peripheral surface 21 c of the thin-walled shaft portion 21 .
- the cylindrical body 30 is provided with an adjustable joining structure.
- an Oldham coupling structure is provided, and a plurality of Oldham rings having the same diameter are connected in a coaxial state. More specifically, the two end parts of the cylindrical body 30 are defined by wide Oldham rings 32 , 33 , and Oldham rings 34 , 35 are alternately connected in a coaxial state therebetween.
- Oldham rings 34 are provided with a pair of key grooves 34 a, 34 a formed at point-symmetrical positions on the circular end face on one side thereof, and a pair of key grooves 34 b, 34 b formed at point-symmetrical positions on the circular end face on the other side.
- the key grooves 34 a, 34 a and the key grooves 34 b, 34 b are formed in positions offset at 90 degrees.
- the other Oldham rings 35 are provided with a pair of keys 35 a, 35 a formed at point-symmetrical positions on the circular end face on one side thereof, and a pair of keys 35 b, 35 b that are formed at point-symmetrical positions on the circular end face on the other side.
- the keys 35 a, 35 a and the keys 35 b, 35 b are formed in positions offset at 90 degrees.
- the Oldham rings 34 , 35 are connected so as to be able to move a short distance in a radial direction relative to each other.
- the direction of rotation of the drill bit shaft 2 is constant. Therefore, to prevent backlash in the direction of rotation in the Oldham coupling structure, the Oldham rings can be shifted in advance in the direction of relative rotation and connected without any gaps so that no backlash occurs in the direction of rotation of the drill bit shaft 2 .
- the flexible shaft portion 10 composed of the thin-walled shaft portion 21 and the cylindrical body 30 can bend easier than the other shaft portions 22 , 23 in the drill bit shaft 2 provided with the flexible shaft portion 10 constituted in this manner. Therefore, high bending stress can be prevented from acting on the drill bit shaft 2 .
- the excavation torque of the thin-walled shaft portion 21 is transmitted less efficiently than that of the other shaft portions 22 , 23 , but the reduction in the transmission of excavation torque or the like is compensated for by the cylindrical body 30 , and the same stress transmission characteristics as those of the other shaft portions 22 , 23 can be maintained.
- FIG. 3 is an explanatory view showing another example of the cylindrical body.
- the cylindrical body 40 shown in this drawing is formed into a cylinder by wrapping metal wire of a predetermined thickness in multiple layers in a coil shape.
- a cylindrical shock absorber composed of heat-resistant rubber or other resin material may be disposed between the thin-walled shaft portion 21 and the cylindrical body 30 , as shown in FIG. 4 . In this manner, contact between the thin-walled shaft portion 21 and the cylindrical body 30 can be prevented.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
The drill bit shaft structure for an excavation apparatus has a thin-walled shaft portion formed on a hollow drill bit shaft. The thin-walled shaft portion has a thinner wall than that of shaft portions of the hollow drill bit shaft adjacent to both ends of the thin-walled shaft portion. A cylindrical body provided with an adjustable joining structure is disposed so as to envelop the thin-walled shaft portion. Both ends of the cylindrical body are connected to the shaft portions of the hollow drill bit shaft adjacent to the both ends of the thin-walled shaft portion. The direction of excavation is controlled by bending the thin-walled shaft portion and the cylindrical body.
Description
- 1. Field of the Invention
- The present invention relates to an excavation apparatus used for the excavation of oil wells, gas wells, and the like, and more particularly to a drill bit structure that can easily bend in order to change the direction of excavation.
- 2. Description of the Related Art
- An easily bendable drill bit shaft is necessary for an excavation apparatus in which the drill bit shaft (drill pipe) bends to change the direction of excavation. However, the drill bit shaft must transmit excavation torque to the drill bit at the distal end, bear a predetermined axial load, and allow excavation liquid (muddy water) to pass through the hollow space thereof. A thick-walled shaft having high bending rigidity is therefore used by necessity as the drill bit shaft. Significant bending stress is produced when a highly rigid drill bit shaft is bent. Therefore, a drill bit shaft cannot be bent to a significant degree in order to prevent the rotating bending fatigue limit from being exceeded.
- It is proposed in JP-A 09-217576 to provide a joint part such as a universal joint to the connecting portion of a drill bit. In JP-A 08-270369, a drill bit shaft is connected via a flexible joint having a predetermined length, and bending-induced excessive stress is prevented from acting on the drill bit shaft.
- An object of the present invention is to provide a drill bit shaft structure for an excavation apparatus in which the drill bit shaft can be bent without producing high bending stress.
- The drill bit shaft structure for an excavation apparatus according to the present invention, comprises:
- a hollow drill bit shaft;
- a thin-walled shaft portion formed on the hollow drill bit shaft, which has a predetermined length along an axial direction of the hollow drill bit shaft, and which has a thinner wall than that of shaft portions of the hollow drill bit shaft adjacent to both ends of the thin-walled shaft portion; and
- a cylindrical body provided with an adjustable joining structure and disposed so as to envelop the thin-walled shaft portion; wherein
- the cylindrical body has two end parts connected to the shaft portions of the hollow drill bit shaft adjacent to the both ends of the thin-walled shaft portion; and
- the direction of excavation is controlled by bending the thin-walled shaft portion and the cylindrical body.
- An Oldham coupling structure can be used as the adjustable joining structure of the cylindrical body. Alternately, a joint formed by wrapping metal wire of a predetermined thickness in multiple layers in a coil shape may also be used.
- It is preferable for the inside diameter of the thin-walled shaft portion to be equal to that of the shaft portions on both sides, and for the outside diameter of the thin-walled shaft portion to be less than that of the shaft portions on both sides. This allows the diameter of the hollow part of the drill bit shaft to remain constant, and fluid to flow smoothly through the hollow part. A gap is formed between the external peripheral surface of the thin-walled shaft and the internal peripheral surface of the cylindrical body that surrounds the shaft. Therefore, the thin-walled shaft and the cylindrical body can be prevented from coming into contact with each other while in a flexed state.
- A shock-absorbing material comprising heat-resistant rubber or other resin material may be disposed between the thin-walled shaft and the cylindrical body in order to reliably prevent contact between the thin-walled shaft and the cylindrical body.
- In the drill bit shaft structure for an excavation apparatus according to the present invention, a thin-walled shaft having a predetermined length is formed in part of the drill bit shaft, making it easier to bend the drill bit shaft. In addition, a reduction in the transmission of excavation torque or the like due to the formation of the thin-walled shaft can be compensated for with a cylindrically configured adjustable joining structure disposed so as to envelop the thin-walled shaft.
- It is therefore possible to use a thick-walled, sufficiently rigid drill bit shaft for the entire structure, and the thin-walled shaft enveloped in the cylindrical body can easily bend without producing excessive stress. The transmission of excavation torque and the like can be maintained by the cylindrically configured adjustable joining structure.
-
FIG. 1 is a schematic partial structural view of the excavation apparatus used in the present invention; -
FIG. 2 is an explanatory drawing showing the flexible shaft portion of the drill bit shaft; -
FIG. 3 is an explanatory drawing showing another example of the cylindrical body; and -
FIG. 4 is an explanatory drawing showing the flexible shaft portion provided with a shock-absorbing material. - Embodiments of the drill bit shaft structure for an excavation apparatus in which the present invention was used will now be described with reference to drawings.
-
FIG. 1 is an explanatory drawing showing the entire structure of the excavation apparatus. The excavation apparatus 1 has a drill string connected to adrill bit shaft 2, adrill collar 3 is connected coaxially to the distal end of thedrill bit shaft 2, and adrill bit 4 is supported on the distal end of thedrill collar 3. A rotation drive apparatus (not shown) for rotating the drill string is disposed toward the back end of the drill string. - The
drill bit shaft 2 that constitutes part of the drill string is rotatably supported so as to be coaxial to anexcavation hole 5 by a plurality of support bearingmechanisms 6 disposed at predetermined intervals along theexcavation hole 5. At a position along thedrill bit shaft 2, thedrill bit shaft 2 is supported in a rotatable state by an eccentricsupport bearing mechanism 7 that is in an offset position from the support positions provided by the othersupport bearing mechanisms 6. - The area of the
drill bit shaft 2 supported by the eccentricsupport bearing mechanism 7 is in an offset position from the areas supported on the two sides thereof. Therefore, thedrill bit shaft 2 is bent as an entire structure, and the shaft portion that protrudes toward the distal end from the support bearingmechanisms 6 is extended in a slightly inclined direction relative to acentral axis 5 a of theexcavation hole 5. Accordingly, the excavation direction of thedrill bit 4 that is attached toward the distal end of thedrill bit shaft 2 is inclined in relation to thecentral axis 5 a. - As an entire structure, the
drill bit shaft 2 is a hollow shaft having a constant wall thickness, and aflexible shaft portion 10 that is easily bent compared to other portions is formed in a part thereof. Theflexible shaft portion 10 of thedrill bit shaft 2 is bent to a significant degree by the eccentricsupport bearing mechanism 7. -
FIG. 2 is a schematic partial cross-sectional view showing theflexible shaft portion 10 of thedrill bit shaft 2. Within theflexible shaft portion 10, part of the hollowdrill bit shaft 2 is made into a thin-walled shaft portion 21 having thinner walls thanshaft portions cylindrical body 30 provided with an adjustable joining structure is coaxially disposed so as to envelop the thin-walled shaft portion 21. - The wall thickness of two
end parts walled shaft portion 21 gradually increases and ultimately becomes contiguous withadjacent portions shaft portions walled shaft 21 is equal to the inside diameter of theshaft portions hollow part 2 a having a constant inside diameter extends through thedrill bit shaft 2. Therefore, the outside diameter of the thin-walled shaft portion 21 is less than that of theshaft portions - The
cylindrical body 30 is longer than the thin-walled shaft portion 21, and the two end parts thereof are contiguously fixed to theadjacent portions shaft portions walled shaft portion 21. The inside diameter and outside diameter of thecylindrical body 30 are constant, respectively, and a ring-shaped gap 24 is formed between the internalperipheral surface 31 of the cylindrical body and the externalperipheral surface 21 c of the thin-walled shaft portion 21. - The
cylindrical body 30 is provided with an adjustable joining structure. In the present example, an Oldham coupling structure is provided, and a plurality of Oldham rings having the same diameter are connected in a coaxial state. More specifically, the two end parts of thecylindrical body 30 are defined by wide Oldhamrings rings rings 34 are provided with a pair ofkey grooves key grooves key grooves key grooves rings 35 are provided with a pair ofkeys keys keys keys - In this arrangement, the direction of rotation of the
drill bit shaft 2 is constant. Therefore, to prevent backlash in the direction of rotation in the Oldham coupling structure, the Oldham rings can be shifted in advance in the direction of relative rotation and connected without any gaps so that no backlash occurs in the direction of rotation of thedrill bit shaft 2. - The
flexible shaft portion 10 composed of the thin-walled shaft portion 21 and thecylindrical body 30 can bend easier than theother shaft portions drill bit shaft 2 provided with theflexible shaft portion 10 constituted in this manner. Therefore, high bending stress can be prevented from acting on thedrill bit shaft 2. The excavation torque of the thin-walled shaft portion 21 is transmitted less efficiently than that of theother shaft portions cylindrical body 30, and the same stress transmission characteristics as those of theother shaft portions -
FIG. 3 is an explanatory view showing another example of the cylindrical body. Thecylindrical body 40 shown in this drawing is formed into a cylinder by wrapping metal wire of a predetermined thickness in multiple layers in a coil shape. - In this configuration, a cylindrical shock absorber composed of heat-resistant rubber or other resin material may be disposed between the thin-
walled shaft portion 21 and thecylindrical body 30, as shown inFIG. 4 . In this manner, contact between the thin-walled shaft portion 21 and thecylindrical body 30 can be prevented.
Claims (5)
1. A drill bit shaft structure for an excavation apparatus, comprising:
a hollow drill bit shaft;
a thin-walled shaft portion formed on the hollow drill bit shaft, which has a predetermined length along an axial direction of the hollow drill bit shaft, and which has a thinner wall than that of shaft portions of the hollow drill bit shaft adjacent to both ends of the thin-walled shaft portion; and
a cylindrical body provided with an adjustable joining structure and disposed so as to envelop the thin-walled shaft portion; wherein
the cylindrical body has two end parts connected to the shaft portions of the hollow drill bit shaft adjacent to the both ends of the thin-walled shaft portion; and
the direction of excavation is controlled by bending the thin-walled shaft portion and the cylindrical body.
2. The drill bit shaft structure for an excavation apparatus according to claim 1 , wherein the adjustable joining structure of the cylindrical body is an Oldham coupler.
3. The drill bit shaft structure for an excavation apparatus according to claim 1 , wherein the adjustable joining structure of the cylindrical body is formed by wrapping metal wire of a predetermined thickness in multiple layers in a coil shape.
4. The drill bit shaft structure for an excavation apparatus according to claim 1 , wherein:
an inside diameter of the thin-walled shaft portion is equal to that of the remaining shaft portion of the hollow drill bit shaft, and
an outside diameter of the thin-walled shaft portion is less than that of the remaining shaft portion of the hollow drill bit shaft.
5. The drill bit shaft structure for an excavation apparatus according to claim 4 , wherein a shock absorber comprising heat-resistant rubber or other resin material is disposed between the thin-walled shaft portion and the cylindrical body.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2008-235918 | 2008-09-16 | ||
JP2008235918A JP5153534B2 (en) | 2008-09-16 | 2008-09-16 | Drill bit shaft structure of drilling rig |
Publications (1)
Publication Number | Publication Date |
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US20100065333A1 true US20100065333A1 (en) | 2010-03-18 |
Family
ID=42006226
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/553,650 Abandoned US20100065333A1 (en) | 2008-09-16 | 2009-09-03 | Drill bit shaft structure for excavation apparatus |
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US (1) | US20100065333A1 (en) |
JP (1) | JP5153534B2 (en) |
Cited By (5)
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WO2012009788A1 (en) * | 2010-07-21 | 2012-01-26 | Rugged Engineering Designs Inc. | Method and apparatus for directional drilling |
WO2015101517A3 (en) * | 2014-01-03 | 2015-08-27 | Nabors Lux Finance 2 S.A.R.L. | Directional drilling tool with eccentric coupling |
EP2732119A4 (en) * | 2011-07-11 | 2016-01-13 | Halliburton Energy Services Inc | Rotary steerable drilling system and method |
US9464482B1 (en) | 2016-01-06 | 2016-10-11 | Isodrill, Llc | Rotary steerable drilling tool |
US9657561B1 (en) | 2016-01-06 | 2017-05-23 | Isodrill, Inc. | Downhole power conversion and management using a dynamically variable displacement pump |
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EP2732119A4 (en) * | 2011-07-11 | 2016-01-13 | Halliburton Energy Services Inc | Rotary steerable drilling system and method |
US9784036B2 (en) | 2011-07-11 | 2017-10-10 | Halliburton Energy Services, Inc. | Rotary steerable drilling system and method |
WO2015101517A3 (en) * | 2014-01-03 | 2015-08-27 | Nabors Lux Finance 2 S.A.R.L. | Directional drilling tool with eccentric coupling |
US9447640B2 (en) | 2014-01-03 | 2016-09-20 | Nabors Lux Finance 2 Sarl | Directional drilling tool with eccentric coupling |
US9464482B1 (en) | 2016-01-06 | 2016-10-11 | Isodrill, Llc | Rotary steerable drilling tool |
US9657561B1 (en) | 2016-01-06 | 2017-05-23 | Isodrill, Inc. | Downhole power conversion and management using a dynamically variable displacement pump |
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JP2010070904A (en) | 2010-04-02 |
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