US20090188650A1 - Liquid distribution in an evaporative heat rejection system - Google Patents
Liquid distribution in an evaporative heat rejection system Download PDFInfo
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- US20090188650A1 US20090188650A1 US12/022,824 US2282408A US2009188650A1 US 20090188650 A1 US20090188650 A1 US 20090188650A1 US 2282408 A US2282408 A US 2282408A US 2009188650 A1 US2009188650 A1 US 2009188650A1
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- Prior art keywords
- liquid
- conduits
- heat transfer
- conduit
- orifices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D5/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation
- F28D5/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, using the cooling effect of natural or forced evaporation in which the evaporating medium flows in a continuous film or trickles freely over the conduits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F25/00—Component parts of trickle coolers
- F28F25/02—Component parts of trickle coolers for distributing, circulating, and accumulating liquid
- F28F25/06—Spray nozzles or spray pipes
Definitions
- This description relates to liquid distribution in evaporative heat rejection systems.
- Evaporative heat rejection systems that include indirect, direct and a combination of direct and indirect heat transfer sections are commonly employed.
- An evaporative liquid (generally water) can be distributed across an indirect heat transfer section that typically includes a series of individual, enclosed circuits or loops for cooling or condensing a working fluid within the circuits or loops.
- an evaporative heat rejection system When an evaporative heat rejection system is used as a closed-loop cooling tower or evaporative condenser, heat can be indirectly transferred from the working fluid through the enclosed loops or circuits to the surrounding film of evaporative liquid that flows over the enclosed circuits, thereby warming the evaporative liquid. Heat is then removed from the evaporative liquid through transfer to an air stream.
- loops or circuits can be a series of tubes or assembly of coils that may be circular in cross section or which may have non-circular cross sections, such as those disclosed in U.S. Pat. No. 4,755,331, the disclosure of which is incorporated herein by reference.
- Heat also can be removed from a working fluid through direct transfer to an air stream in a direct evaporative heat transfer section.
- a direct evaporative heat transfer section the working fluid can be directed onto a solid surface area, commonly referred to as wet deck fill, from which a small portion of the working fluid evaporates, thereby cooling the remaining portion of the working fluid.
- a working fluid can also function as an evaporative liquid when passing through a wet deck fill.
- a wet deck fill may include a variety of constructions such as wooden slats, corrugated metal sheets, stacks of formed plastic sheets, etc. For example, a certain type of fill is disclosed in U.S. Pat. No. 5,124,087, the disclosure of which is incorporated herein by reference.
- Evaporative liquid has been distributed over indirect and direct heat transfer sections using a variety of different systems and methods. Many of these systems and methods involve spraying the evaporative liquid from a plurality of nozzles. However, nozzles are prone to clogging with dirt and other contaminants, thus reducing the evaporative liquid from being distributed over at least a portion of the heat transfer section and thereby reducing the efficiency of the evaporative heat rejection system. In addition, using multiple nozzles in an evaporative heat rejection system adds to the complexity and the cost of the system.
- a liquid distribution system for an evaporative heat rejection system that includes a heat transfer surface.
- the liquid distribution system includes a plurality of liquid conduits adapted to transport liquid for distribution over the heat transfer surface, and each liquid conduit having at least one orifice. At least a first orifice in a first conduit and a second orifice in a second conduit are positioned such that when the liquid is transported under a predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site, thus causing liquid to be scattered from the collision site and distributed over the heat transfer surface.
- an evaporative heat rejection system can include an indirect heat transfer section with a liquid distribution system positioned above the indirect heat transfer section.
- the liquid distribution system includes a plurality of liquid conduits that each has at least one orifice, where the conduits are adapted to transport liquid for distribution over the indirect heat transfer section.
- At least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned in the first conduit and the second conduit, respectively, such that when the liquid is transported under a predetermined pressure through the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site.
- the collision of the two streams can cause liquid to be scattered from the collision site and distributed over the indirect heat transfer section, such that the liquid drains through the indirect heat transfer section.
- the evaporative heat rejection system also can include a direct heat transfer section, a liquid collector, and a pump.
- the direct heat transfer section can be positioned to receive liquid that has been distributed over and drained through the indirect heat transfer section, such that the liquid drains through the direct heat transfer section.
- the liquid collector is configured to receive substantially all of the liquid that drains through the direct heat transfer section.
- the pump is operably connected to the liquid collector and configured to return liquid from the liquid collector to the liquid distribution system.
- a method of distributing liquid over a heat transfer surface of an evaporative heat rejection system includes providing liquid at a predetermined pressure and transporting the liquid at the predetermined pressure through a plurality of liquid conduits, where each liquid conduit has at least one orifice. At least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned in the first conduit and the second conduit, respectively, such that when the liquid is transported under the predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site. The collision of the first and second streams causes liquid to be scattered from the collision site and distributed over the heat transfer surface.
- Implementations can include one or more of the following features.
- the first orifice and the second can be positioned in the first conduit and the second conduit, respectively, such that the first stream and the second stream are emitted at angles of between ⁇ 45° and +45° with respect to the horizontal direction.
- the first stream and the second stream can be emitted at an angle of between ⁇ 25° and +10° with respect to the horizontal direction.
- the first and second liquid conduits can be substantially parallel to each other.
- the plurality of liquid conduits can be arranged in an array of substantially parallel conduits, and conduits at edges of the array can include orifices on one side of the conduit facing other conduits of the array, and interior conduits of the array can include orifices on each side of the conduit facing other conduits of the array, and conduits at edges of the array can have cross-sectional areas that are smaller than cross-sectional areas of interior conduits of the array.
- the plurality of liquid conduits can be arranged in an array of substantially parallel conduits, and the heat transfer surface can include heat exchange coils oriented substantially perpendicularly to the plurality of conduits arranged in an array.
- the liquid distribution system can include a manifold coupled to first ends of the first and second liquid conduits, where the manifold is adapted to transport liquid to the first and second liquid conduits, and where each of the first and second liquid conduits includes a plurality of orifices along a length of the conduit, and where orifices located at ends of each of the conduits proximate to the manifold are larger than orifices located at ends of the conduits distal to the manifold.
- the first orifice and the second orifice can include holes through a wall of the first and second conduit, respectively, and radii of the first and second orifices at an inner surface of the respective wall can be larger than radii of the first and second orifices at an outer surface of the respective wall.
- the first orifice and the second orifice can include adjustable inserts configured to adjust the direction of liquid that flows out of the orifices.
- the heat transfer surface of the first general aspect can include an indirect heat transfer section and a direct heat transfer section, and the liquid distribution system can be positioned above the indirect heat transfer section.
- Liquid can be collected after it has been distributed over and drained through the heat transfer surface, and the liquid can be returned to be provided again at the predetermined pressure and to be transported again through the plurality of conduits.
- FIG. 1 is a schematic side view of an induced draft counter flow evaporative heat rejection system having an indirect heat transfer system.
- FIG. 2 is a schematic bottom view of a fluid distribution system that can be used with an evaporative heat rejection system.
- FIG. 3 is a schematic side view of a fluid distribution system that can be used with an evaporative heat rejection system.
- FIG. 4 is a schematic side view of a conduit of a fluid distribution system that can be used with an evaporative heat rejection system.
- FIG. 5 is a schematic side view of a conduit of a liquid distribution system that can be used with an evaporative heat rejection system.
- FIG. 6 is a flow chart of a process for distributing liquid over a heat transfer surface of an evaporative heat rejection system.
- FIG. 7 is a side sectional view of an induced draft counter flow evaporative heat rejection system having a direct heat transfer system.
- FIG. 8 is a side sectional view of an induced draft evaporative hybrid heat rejection system, having both a direct and an indirect heat transfer system.
- Evaporative heat rejection systems can be designed and employed in a wide variety of constructions and arrangements.
- evaporative heat rejection systems can include indirect heat transfer surfaces and/or direct heat transfer surfaces.
- evaporative heat rejection systems can use cross flow distribution of air over the heat transfer surface(s) (i.e., substantially perpendicular to the direction of water flow in the system), parallel flow of air over the heat transfer surface(s) (i.e., substantially in the same direction of water flow in the system), counter flow of air over the heat transfer surface(s) (i.e., substantially in the opposite direction of water flow in the system), or any combination of air flow known to those skilled in the art of evaporative heat rejection systems.
- implementations that are built in a factory typically are constructed in one- or two-piece modules
- field-built equipment may include separate components or units erected in place at an installation site and may not be arranged within a common housing.
- FIG. 1 is a side sectional view of an induced draft counter flow evaporative heat rejection system 10 , having an indirect heat transfer section.
- a liquid distribution system shown 22 is located near the top of the evaporative heat rejection system and is arranged to distribute evaporative cooling liquid over a heat transfer surface.
- the heat transfer surface can be an indirect heat transfer section 30 of the heat rejection system.
- the indirect heat transfer section 30 can include one or more heat transfer working fluid conduits 32 in the form of parallel loops or coils.
- An air moving device 28 e.g., a fan
- An air moving device 28 can be provided to generate a flow of air through the fluid conduits 32 of the indirect section 30 causing a small portion of the evaporative liquid flowing over the indirect heat transfer section 30 to evaporate, thereby cooling the remaining portion of the evaporative cooling liquid.
- a particular implementation of the indirect heat transfer section 30 can include one or more heat transfer working fluid conduits 32 having a surface that receives liquid distributed from the liquid distribution system 22 .
- These conduits may take several forms including a series of individual coils or tubes 54 connected by headers 56 to provide an array of tubes, so that the array increases a surface area for engagement with the liquid that is distributed from the liquid distribution system 22 .
- a specific type of coil arrangement is disclosed in U.S. Pat. No. 4,755,331 in which the tubes have elliptical cross sections, although circular cross sections as described in that patent may also be utilized, as well as other cross-sectional configurations.
- the conduit may take the form of a hollow plate with passages formed therein for the working fluid to flow through while presenting a surface area of the plate for the non-evaporated liquid to flow over in an indirect heat transfer relationship.
- a series of such plates can be utilized with the plates oriented vertically with appropriate connections and headers for distributing the working fluid through the plates.
- the heat transfer working fluid conduit 32 may be referred to more simply as the heat exchanger coil, heat transfer coil, or simply coil.
- the heat transfer coil(s) 32 of the exemplary implementation shown in FIG. 1 provide passage for a working fluid that is to be cooled or condensed by the evaporative heat rejection system 10 and provides a surface for engagement with the evaporative liquid that is distributed from the liquid distribution system and that serves to cool or condense the fluid that passes within the heat transfer coil 32 . Because the evaporative liquid distributed from the distribution system 22 is colder than the working fluid in the coil(s) 32 , when the evaporative liquid contacts the outside of the coil(s), heat is transferred from the working fluid inside the coil(s) 32 to the evaporative liquid outside the coil(s).
- the material of the coil(s) 32 can be selected to permit an efficient transfer of heat from the working fluid carried within the coil(s) 32 to the evaporative liquid that descends from the liquid distribution system 22 through the coil(s), while preventing the passage of either the working fluid or the evaporative liquid through the material of the coil(s).
- the working fluid can be introduced into the heat transfer coil(s) 32 at a lower portion 42 of the coil(s) and can progress upwardly through the coil(s) to exit at a higher portion 44 of the coil(s), so that the working fluid will cool as it moves upwardly through the coil(s), and at the uppermost portion of the heat transfer coil(s) the working fluid will be the coolest, as will be the evaporative liquid distributed from the liquid distribution system 22 .
- the working fluid will be able to be cooled to a temperature approaching the ambient wet bulb temperature.
- the working fluid is a gas to be condensed, it can flow from an upper end 44 of the coil 32 to a lower end 42 of the coil due to drainage requirements (i.e., so that the liquid component of the working fluid will drain under gravity out of the lower portion 42 of the coil(s) 32 , while the gaseous portion of the working fluid flows in the upper part of the coil(s).
- the air moving device 28 can be an axial bladed fan, which can be positioned, for example, above the indirect heat transfer section 30 , a centrifugal fan, or any device that moves air over the heat transfer section.
- a series of air inlet openings 48 can be provided in the housing 34 below the heat transfer section 30 such that air is drawn into the housing 34 , through the heat transfer section 30 to exit, for example, at a top of the housing through a large opening 50 positioned above the air moving device 28 .
- a drift eliminator 52 can be provided between the liquid distribution system 22 and the air moving device 28 to remove entrained liquid droplets in the air stream prior to the air stream exiting the housing.
- drift eliminators including closely spaced metal, plastic or wood slats or louvers that permit air flow therethrough but that collect fine water droplets in the air. In the arrangement illustrated, the collected water droplets will fall, under the force of gravity, onto the indirect heat exchange system with the other distributed liquid.
- An example of an eliminator is disclosed in U.S. Pat. No. 6,315,804.
- air moving devices In addition to fans, many other types of air moving devices will be apparent to those skilled in the art including blowers of various constructions, movable diaphragms, and even air moving devices with no moving parts, such as convection chimneys.
- the position of the air outlet opening 50 may vary and may be located in a sidewall of the housing 34 , rather than a top wall, to create a cross flow system, if space requirements warrant. Air can also be drawn downwardly over the indirect section 30 in a concurrent, or parallel, flow arrangement rather than the counter flow arrangement illustrated in FIG. 1 .
- a liquid collector 38 can be positioned to collect liquid that drains out of the indirect heat transfer section 30 .
- the liquid collector can be a sump positioned below the indirect heat transfer section 30 , such that liquid that drains out of the indirect heat transfer section 30 collects in the sump, where it can mix adiabatically and reach a uniform temperature.
- the liquid that drains out of the indirect heat transfer section 30 can be cooled before being recirculated to the liquid distribution system 22 for distribution over the indirect heat transfer section 30 .
- An example implementation of a structure and technique for cooling the liquid is described below in connection with FIG. 7 .
- the liquid that drains out of the indirect heat transfer section 30 can be recirculated directly to the liquid distribution system 22 without passing through a cooling apparatus.
- a liquid recirculation system 40 (e.g., one or more pumps and associated piping) can be coupled to the liquid collector 38 and to the liquid distribution system to return the evaporative liquid from the liquid collector 38 to the liquid distribution system 22 .
- the recirulation system 40 can couple the liquid collector 38 to the liquid distribution system 22 directly.
- the liquid prior to returning the evaporative liquid from the liquid collector 38 to the liquid distribution system 22 the liquid can be passed through a cooling system (not shown in FIG. 1 ) that removes heat from the liquid, so that cooled liquid can be provided to the liquid distributor 22 .
- a drain pipe 39 coupled to the liquid collector 38 can route liquid to a pump 41 that returns the liquid through piping 43 to the liquid distribution system 22 .
- the pump 41 can provide the liquid to the liquid distribution system 22 at a predetermined pressure above the ambient atmospheric pressure. Although a single pump 41 is shown close to the bottom of the evaporative heat rejection system 10 , more than one pump can be used to return the evaporative liquid to the liquid distribution system 22 .
- the housing 34 is illustrated as being constructed of substantially vertical outer walls arranged generally perpendicular to one another so as to form a generally rectilinear shape. This particular shape, while convenient and economical to manufacture, is not necessary or critical to performance of the heat rejection system 10 , and the shape of the housing 34 can vary widely.
- the housing could have a circular cross section or other geometrical shape and, in fact, various components could be located in different housings, it not being critical that all of the elements be located in a single housing.
- the liquid distribution system 22 can include a manifold 24 (also known as a header) that receives evaporative liquid from the liquid recirculation system 40 .
- the manifold 24 can be coupled to a plurality of liquid conduits 26 that receive the evaporative liquid and distribute the evaporative liquid over a heat transfer surface (e.g., the indirect heat transfer section 30 ) of the evaporative heat rejection system 10 .
- the fluid conduits 26 can be any type of conduit including tubes or pipes and can be made of any type of material including polyvinylchloride (PVC), stainless steel, or rubber tubing. In the implementation shown in FIG.
- the conduits 26 are shown as extending out of the page from the manifold 24 in a direction substantially perpendicular to the coil(s) 32 of the indirect heat transfer section 30 .
- the conduits can be arranged in any orientation relative to the coils.
- the fluid conduits 26 can be arranged to provide a relatively even distribution of liquid over a heat transfer surface (e.g., the indirect heat transfer section 30 ) of the evaporative heat rejection system 10 and to allow for a flow of air to be drawn up through the coils 32 of the indirect heat transfer section and out the opening 50 .
- the fluid conduits can be arranged to distribute more evaporative liquid to some parts of the coils than to others.
- FIG. 2 is a bottom view of a fluid distribution system 200 that can be used with an evaporative heat rejection system, for example, the heat rejection system shown in FIG. 1 .
- the fluid distribution system 200 can include an array 202 of fluid conduits 204 a, 204 b, 204 c, 204 d, and 204 e that are adapted to transport liquid for distribution over a heat transfer surface of an evaporative heat rejection system.
- the fluid conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be substantially straight conduits connected to a manifold 206 that supplies liquid to each conduit.
- liquid can be supplied at a predetermined, above-atmospheric pressure to the manifold 206 from which the liquid is distributed to each of the conduits.
- the fluid conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be open at an end proximate to the manifold 206 to receive liquid from the manifold and can be closed by an end cap 206 at an end distal to the manifold, so that liquid cannot flow out of the end of the conduit.
- the fluid conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be supplied individually with liquid.
- Fluid conduits can include one or more orifices located in the side walls of the conduit, such that liquid received into the conduit (e.g., from the manifold 206 ) can be emitted out of the orifices in streams of liquid for distribution over a heat transfer surface of the evaporative heat rejection system.
- Orifices of the liquid conduits can be arranged in the fluid distribution system, such that when liquid is emitted from two different orifices in a first stream and a second stream, respectively, the streams collide and scatter liquid over the heat transfer surface, as described in more detail below with respect to FIG. 3 .
- conduit 204 c can include an orifice 208 c that faces an orifice 208 d in conduit 204 d.
- a first liquid stream can be emitted from orifice 208 c and a second liquid stream can be emitted from orifice 208 d.
- the orifices 208 c and 208 d can be positioned to face each other and aligned such that first stream and second stream collide, so that liquid can be scattered from the site at which the streams collide, and the scattered liquid can fall mainly under the force of gravity over the heat transfer section 30 of the evaporative heat rejection system 10 .
- the fluid conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be arranged in an array 202 of parallel conduits, and conduits 204 b, 204 c, and 204 d in the interior of the array and that have a neighboring conduit on either side in the array can have orifices on either side of the conduit, so that liquid streams can be emitted toward neighboring conduits on either side of the conduit 204 b, 204 c, and 204 d.
- Conduits 204 a and 204 e at the edges of the array that have only one neighboring conduit in the array can have orifices on only one side of the conduit 204 a and 204 e, so that liquid streams can be emitted toward the only neighboring conduit.
- conduits 204 a and 204 e at the edges of the array 202 have fewer orifices than conduits 204 b, 204 c, and 204 d in the interior of the array, to provide the a liquid stream emitted from an orifice 208 a in the edge conduit 204 a having the same flow rate (e.g., as measured in gallons per minute) as a liquid stream emitted from an orifice 208 b in the interior conduit 204 b, the cross-sectional area (e.g., the diameter) of the edge orifice 204 a can be smaller than the cross-sectional area of the interior conduit 204 b.
- edge conduits 204 a and 204 e can have a diameter of about three inches, while the interior conduits 204 b, 204 c, and 204 d can have a diameter of about four inches. This is but one implementation of the liquid distribution system, and other configurations are also contemplated. Fluid conduits 204 a and 204 e may also have orifices on both sides.
- conduits 204 a, 204 b, 204 c, 204 d, or 204 e are closed at one end and connected to a manifold supplying pressurized liquid at the other end, because the static pressure within a conduit is higher at an end distal to the manifold than at an end proximate to the manifold, liquid maybe emitted from an orifice 218 d at a distal end of a conduit 204 e at a higher velocity than it is emitted form an orifice 218 p at a proximate end of the conduit 204 e.
- the orifices 218 d at the proximate ends can be larger than the orifices 218 p at the distal ends, and orifices located between the distal and proximate ends can have intermediate values for their diameters, such that approximately equal amounts of liquid are emitted from all orifices along the length of a conduit.
- the orifices can be the same size along the length of the conduit, or the orifices at the distal ends can be larger than the orifices at the proximate ends.
- Fluid conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be made of various different materials.
- the fluid conduits can be made from plastic pipe, including PVC pipe, metal pipe, including stainless steel pipe, rubber or Tygon® tubing, wood or any other materials.
- Orifices 208 a, 208 b, 208 c, 208 d, and 208 e can be created in the conduits 204 a, 204 b, 204 c, 204 d, and 204 e in any manner.
- the orifices can be simply drilled into a PVC pipe, or stamped into a metal pipe.
- Physical parameters such as the pressure at which the liquid is provided to the conduits 204 a, 204 b, 204 c, 204 d, and 204 e, the length and diameter of the conduits 204 a, 204 b, 204 c, 204 d, and 204 e, the size of the orifices 208 a, 208 b, 208 c, 208 d, and 208 e, the number of orifices 208 a, 208 b, 208 c, 208 d, and 208 e per conduit, and the distance between neighboring conduits, can be selected to allow liquid to be provided at a desired flow rate from the orifices, such that when liquid streams are emitted from facing orifices the streams collide and scatter liquid from the collision site over a desired area in the heat rejection system 10 .
- five foot long PVC conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be spaced about 26 inches apart.
- Interior conduits 204 b, 204 c, and 204 d can have a diameter of about four inches, and edge conduits 204 a and 204 e can have a diameter of about three inches.
- Orifices 208 a, 208 b, 208 c, 208 d, and 208 e having a diameter of about 5 ⁇ 8 inch can be drilled in the conduits and can be spaced about 12 inches apart along the length of the conduits.
- the orifices 208 a, 208 b, 208 c, 208 d, and 208 e can have a hydraulic diameter of about 3 ⁇ 4 inch.
- the conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be located at a vertical distance of about 12 inches above the coils 32 of the indirect heat transfer section 30 .
- the system design and the parameters chosen for the various structural elements of the system can be guided by the underlying fluid dynamics, namely the momentum and pressure of the liquid, to achieve a desired distribution of an amount of fluid per minute over a known area.
- the orifices can be relatively large openings having a simple shape with no mechanical elements to impede the flow of liquid, and because liquid can flow through the orifices at a relatively high flow rate, the orifices are relatively unlikely to gather debris and have a reduced tendency to clog compared to traditional nozzles.
- conduits 204 a, 204 b, 204 c, 204 d, and 204 e can be arranged such that they are substantially parallel to each other.
- conduits can be arranged at angles to each other, e.g., at ninety or sixty degree angles to each other, such that the conduits form an array of rectangles or equilateral triangles, respectively.
- FIG. 3 is a schematic side view of a liquid distribution system 300 that can be used with an evaporative heat rejection system, for example, the heat rejection system shown in FIG. 1 .
- the liquid distribution system 300 can include a first liquid conduit 302 that includes a first orifice 304 and a second liquid conduit 306 that includes a second orifice 308 .
- first liquid conduit 302 that includes a first orifice 304
- second liquid conduit 306 that includes a second orifice 308 .
- the streams can collide, and because momentum of the constituent liquid particles is conserved during the collision, the velocity of liquid droplets in the direction of the stream can be reduced by the collision, and liquid droplets can be scattered from the collision site and rain down over the coils 32 of the indirect heat transfer section of the evaporative heat rejection system.
- the orifices 304 and 308 can be positioned in the conduits 302 and 306 , such that the first and second streams 310 and 312 , respectively, are emitted from their respective conduits at angles to the horizontal direction that range from about ⁇ 45° to about +45° or that range from about ⁇ 25° to about +10°.
- the streams 310 and 312 By angling the streams 310 and 312 down slightly from the horizontal direction, water droplets may be less likely to splash upward, away from the coils 32 (shown in FIG. 1 ), and out through the top opening 50 of the heat rejection system 10 (shown in FIG. 1 ).
- FIG. 4 is a cross-sectional view of a conduit 400 of a liquid distribution system that can be used with an evaporative heat rejection system, for example, the heat rejection system shown in FIG. 1 .
- the conduit 400 includes an orifice in a sidewall of the conduit through which liquid can flow to be distributed over a heat transfer surface of the evaporative heat rejection system 10 .
- the orifice 402 can be shaped to provide a liquid in a tightly-collimated stream 404 .
- the orifice 402 can have a radius at an inner surface 406 of the sidewall of the conduit that is larger than a radius at an outer surface 408 of the sidewall.
- the stream of liquid 404 emitted from the conduit 400 can be directed in a tightly-collimated stream, such that it will collide with a stream emitted from an orifice facing the orifice 402 .
- the orifice 402 can have a radius at an inner surface 406 of the sidewall of the conduit that is smaller than a radius at an outer surface 408 of the sidewall.
- the orifice 402 can have a radius at an inner surface 406 of the sidewall of the conduit that is equal to the radius at an outer surface 408 of the sidewall.
- FIG. 5 is a cross-sectional view of a conduit 500 of a liquid distribution system that can be used with an evaporative heat rejection system, for example, the heat rejection system shown in FIG. 1 .
- the conduit 500 includes an orifice 502 in a sidewall of the conduit that can receive an insert 504 though which liquid can flow to be distributed over a heat transfer surface of the evaporative heat rejection system.
- the insert 504 can be attached to the orifice by mechanical threads, a snap-fit, a press-fit, by an adhesive, or any other means.
- the insert can be, for example, a stiff hollow tube through which liquid from the conduit can flow to provide a liquid in a tightly-collimated stream 506 .
- the insert 504 can shape the flow of liquid from the conduit 500 in a well-collimated stream.
- the coupling between the insert 504 and the conduit 500 can be flexible, such that the direction of the stream emitted from the conduit 500 through the insert can be adjusted after the conduits have been positioned within the evaporative heat rejection system 10 .
- FIG. 6 is a flow chart of a process for distributing liquid over a heat transfer surface of an evaporative heat rejection system.
- liquid can be provided at a predetermined pressure (step 602 ).
- the pump 41 can pump liquid to the manifold 24 of the fluid distribution system 22 to provide the liquid at a predetermined pressure (where the pump 41 , the manifold 24 , and the fluid distribution system 22 are shown in FIG. 1 ).
- the liquid can be transported at the predetermined pressure through a plurality of liquid conduits, where each liquid conduit having at least one orifice (step 604 ).
- the liquid can be transported through orifices 208 a, 208 b, 208 c, 208 d, 218 d, and 218 p or conduits 204 a, 204 b, 204 c, 204 d, and 204 e.
- At least a first orifice in a first conduit and a second orifice in a second conduit can be positioned such that when the liquid is transported under the predetermined pressure through the conduits, the liquid is emitted from the first and second orifices as first and second streams, respectively, that collide at a collision site.
- the collision of the two streams can cause liquid to be scattered from the collision site and distributed over the heat transfer surface.
- the liquid can be collected after it has been distributed over and drained through the heat transfer surface (step 606 ).
- the liquid can be collected in the sump 38 after it has drained through the coils 32 of the indirect heat transfer section 30 (where the sump 38 , the coils 32 , and the heat transfer section 30 are shown in FIG. 1 ).
- the liquid can be returned to be provided again at the predetermined pressure and to be transported again through the plurality of conduits.
- the liquid recirculation system 40 can be used to return the liquid from the sump to the manifold 24 of the liquid distribution system 22 (where the liquid recirculation system 40 , the manifold 24 , and the fluid distribution system 22 are shown in FIG. 1 ).
- FIG. 7 is a side sectional view of an induced draft counter flow evaporative heat rejection system 700 having a direct heat transfer system 724 .
- a liquid distribution system shown 722 is located near the top of the evaporative heat rejection system and is arranged to distribute evaporative cooling liquid over a heat transfer surface.
- the heat transfer surface can be a direct heat transfer section 724 that can include a body 712 having a surface for receiving liquid from the liquid distribution system 722 .
- An air moving device 728 e.g., a fan
- the body 712 of the direct heat transfer section 724 can include one or more elements that have a large surface area with a plurality of air passageways extending therethrough.
- the body surface can take many different forms.
- the body 712 can include a stack of spaced apart plastic sheet materials, for example, with the sheets oriented vertically such that the evaporative liquid is distributed onto the surface of sheets to flow downwardly, while air passages are formed between the spaced sheets so as to allow a flow of air over the sheets as the liquid is flowing over the sheets.
- the sheet material can be non-planar so as to provide a series of convolutions to increase the surface area for the liquid to flow over, while still providing a plurality of air flow passageways through the body.
- the body 712 can also include a series of spaced slats or even a series of spaced tubes. Persons skilled in the art recognize such body constructions by the term wet deck fill and hereinafter the body 712 may be referred to as the wet deck fill or simply fill. A particular type of wet deck fill is disclosed in U.S. Pat. No. 5,124,087, the disclosure of which is incorporated herein by reference.
- the liquid distributed from the liquid distribution system 722 that enters the top of the wet deck fill 712 is relatively hot, but as the liquid flows through the wet deck fill 712 , it is cooled evaporatively by air that is drawn into the heat rejection system 700 and that flows through the wet deck fill 712 .
- the liquid flowing through the wet deck fill 712 approaches the ambient wet bulb temperature of the air being drawn into the housing 734 of the heat rejection system 700 .
- the air moving device 728 can be an axial bladed fan, positioned above the heat transfer section 724 , a centrifugal fan, or any device that moves air over the heat transfer section.
- a series of air inlet openings 748 can be provided in the housing 734 below the heat transfer section 730 such that air is drawn into the housing 734 , up through the heat transfer section 724 to exit at a top of the housing through a large opening 750 positioned above the air moving device 728 .
- a drift eliminator 752 can be provided between the liquid distribution system 722 and the air moving device 728 to remove entrained liquid droplets in the air stream prior to the air stream exiting the housing.
- drift eliminators including closely spaced metal, plastic or wood slats or louvers that permit air flow therethrough but that collect fine water droplets in the air. In the arrangement illustrated, the collected water droplets will fall, under the force of gravity, onto the direct heat exchange system with the other distributed liquid.
- air moving devices In addition to fans, many other types of air moving devices will be apparent to those skilled in the art including blowers of various constructions, movable diaphragms, and even air moving devices with no moving parts, such as convection chimneys.
- the position of the air outlet opening 750 may vary and may be located in a sidewall of the housing 734 , rather than a top wall, to create a cross flow system, if space requirements warrant. Air can also be drawn downwardly over the direct section 724 in a concurrent, or parallel, flow arrangement rather than the counter flow arrangement illustrated in FIG. 1 .
- a liquid collector 738 can be positioned to collect liquid that drains out of the wet deck fill 712 .
- the liquid collector can be a sump positioned below the wet deck fill 712 , such that liquid that drains out of the wet deck fill 712 collects in the sump, where it can mix adiabatically and reach a uniform temperature, which can be close to the entering wet bulb temperature of the system.
- a drain pipe 739 coupled to the liquid collector 738 can route liquid to a pump 741 that provides the cooled liquid to another system (e.g., an air conditioning system).
- the housing 734 is illustrated as being constructed of substantially vertical outer walls arranged generally perpendicular to one another so as to form a generally rectilinear shape. This particular shape, while convenient and economical to manufacture, is not necessary or critical to performance of the heat rejection system 700 , and the shape of the housing 734 can vary widely.
- the housing could have a circular cross section or other geometrical shape and, in fact, various components could be located in different housings, it not being critical that all of the elements be located in a single housing.
- the liquid distribution system 722 can include a manifold (also known as a header) coupled to a plurality of liquid conduits 726 that receive the liquid from the manifold and distribute the liquid over a heat transfer surface (e.g., the direct heat transfer section 724 ) of the evaporative heat rejection system 700 .
- the fluid conduits 726 can be any type of conduit including tubes or pipes and can be made of any type of material including polyvinylchloride (PVC), stainless steel, or rubber tubing.
- the fluid conduits 726 are arranged to provide a relatively even distribution of liquid over a heat transfer surface (e.g., the direct heat transfer section 724 ) of the evaporative heat rejection system 700 and to allow for a flow of air to be drawn up through the wet deck fill 712 and to exit through the opening 750 .
- a heat transfer surface e.g., the direct heat transfer section 724
- FIG. 8 is a side sectional view of an induced draft evaporative heat rejection system 800 , several component parts of which are illustrated.
- the heat rejection system 800 can be known as a hybrid system because it includes both an indirect heat transfer section 830 and a direct heat transfer section 824 .
- a liquid distribution system 822 is located near the top of the evaporative heat rejection system 800 and is arranged to distribute evaporative cooling liquid over a heat transfer surface.
- the heat transfer surface can be an indirect heat transfer section 830 of the heat rejection system 800 .
- the indirect heat transfer section 830 can include one or more heat transfer working fluid conduits 832 in the form of parallel loops or coils.
- a direct heat transfer section 824 that includes a body 812 having a surface for receiving evaporative liquid that drains through the indirect heat exchange section 830 can be positioned below the indirect heat exchange section 830 .
- An air moving device 828 e.g., a fan
- An air moving device 828 can be provided to generate two separate air streams through the fluid conduits 832 of the indirect section 830 and over the surface of the body 812 of the direct heat transfer section 824 causing a small portion of the evaporative liquid flowing through both the indirect heat transfer section 830 and direct heat transfer section 824 to evaporate, thereby cooling the remaining portion of the flowing evaporative liquid.
- the indirect heat transfer section 830 can include one or more heat transfer working fluid conduits 832 having a surface that receives liquid distributed from the liquid distribution system 822 .
- These conduits may take several forms including a series of individual coils or tubes 854 connected by headers 856 to provide an array of tubes, so that the array increases a surface area for engagement with the liquid that is distributed from the liquid distribution system 822 .
- the conduit may take the form of a hollow plate with passages formed therein for the working fluid to flow through while presenting a surface area of the plate for the evaporative liquid to flow over in an indirect heat transfer relationship. A series of such plates can be utilized with the plates oriented vertically with appropriate connections and headers for distributing the working fluid through the plates.
- the heat transfer coil(s) 832 of the exemplary implementation shown in FIG. 8 provide passage for a working fluid that is to be cooled or condensed by the evaporative heat rejection system 800 and provides a surface for engagement with the evaporative liquid that is distributed from the liquid distribution system 822 and that serves to cool or condense the working fluid that passes within the heat transfer coil 832 . Because the evaporative liquid distributed from the distribution system 822 is colder than the working fluid in the coil(s) 832 , when the evaporative liquid contacts the outside of the coil(s) 832 , heat is transferred from the working fluid inside the coil(s) 832 to the evaporative liquid outside the coil(s) 832 .
- the material of the coil(s) 832 can be selected to permit an efficient transfer of heat from the fluid carried within the coil(s) 832 to the evaporative liquid that descends from the liquid distribution system 822 through the coil(s) 832 , while preventing the passage of either the working fluid or the evaporative liquid through the material of the coil(s) 832 .
- the evaporative liquid descending through the indirect heat transfer section 830 progressively absorbs heat from the working fluid in the conduits of the heat transfer coil 832 . Additionally, the evaporative liquid rejects heat into the airstream via evaporation while descending over the conduits of the heat transfer coil 832 . Because the airstream flows concurrently with the evaporative liquid (downward), both the airstream and the evaporative liquid progressively approach the temperature of the working fluid within the fluid conduits at the lower portion 842 of the heat transfer coil 832 as they descend in an efficient indirect heat transfer section. In the lower portion of the coil 842 the evaporative liquid is warmest within the evaporative heat rejection system.
- the working fluid can be introduced into the heat transfer coil(s) 832 at a lower portion 842 of the coil(s) and can progress upwardly through the coil(s) to exit at a higher portion 844 of the coil(s), so that the working fluid will cool as it moves upwardly through the coil(s) 832 , and at the uppermost portion of the heat transfer coil(s) 832 the working fluid will be the coolest, as will be the evaporative liquid distributed from the liquid distribution system 822 .
- the working fluid will be able to be cooled to a temperature approaching the entering ambient wet bulb temperature of the system, which is the temperature the liquid distributed from the liquid distribution system 822 approaches in an efficient system.
- the working fluid is a gas to be condensed, it can flow from an upper end 844 of the coil 832 to a lower end 842 of the coil 832 due to drainage requirements (i.e., so that the liquid component of the working fluid will drain under gravity, velocity, and pressure influences out of the lower portion 842 of the coil(s) 832 , while the gaseous portion of the working fluid flows in the upper part of the coil(s).
- the body 812 of the direct heat transfer section can include one or more elements that have a large surface area with a plurality of air passageways extending therethrough.
- the body surface can take many different forms.
- the body 812 can include a stack of spaced apart plastic sheet materials, for example, with the sheets oriented vertically such that the evaporative liquid is distributed onto the surface of sheets to flow downwardly, while air passages are formed between the spaced sheets so as to allow a flow of air over the sheets as the evaporative liquid is flowing over the sheets.
- the sheet material can be non-planar so as to provide a series of convolutions to increase the surface area for the evaporative liquid to flow over, while still providing a plurality of air flow passageways through the body 812 .
- the body 812 can also include a series of spaced slats or even a series of spaced tubes. Persons skilled in the art recognize such body constructions by the term wet deck fill and hereinafter the body 812 may be referred to as the wet deck fill or simply fill.
- the evaporative liquid that drains out of the indirect heat exchange section 830 and that enters the top of the wet deck fill 812 is relatively hot as described above. As the evaporative liquid flows through the wet deck fill 812 , it is cooled evaporatively by air that is drawn in to the evaporative heat rejection system 800 and that flows through the wet deck fill 812 . In an efficient system, the evaporative liquid flowing through the wet deck fill 812 approaches the entering ambient wet bulb temperature of the air entering the housing 834 of the evaporative heat rejection system 800 .
- the air moving device 828 can be an axial bladed fan, positioned to induce air concurrently through the indirect section 830 with respect to the evaporative liquid, and cross flow through the direct section 824 with respect to the evaporative liquid, a centrifugal fan, or any device that moves air over the heat transfer section(s).
- a series of air inlet openings 848 a, 848 b can be provided in the housing 834 such that air is induced through the indirect section 830 concurrently with respect to the evaporative liquid, and cross flow through the direct section 824 with respect to the evaporative liquid.
- Drift eliminators 852 a, 852 b can be provided between the direct 824 and indirect 830 heat transfer sections and the air moving device 828 to remove entrained liquid droplets in the air stream prior to the air stream exiting the housing.
- the drift eliminators may also be positioned such that air streams travelling through the direct 824 and indirect 830 sections exit through their respective drift eliminators 852 a, 852 b and do not stray into the other heat transfer section.
- Many different types and constructions of drift eliminators are known, including closely spaced metal, plastic or wood slats or louvers that permit air flow therethrough but that collect fine water droplets in the air.
- air moving devices In addition to fans, many other types of air moving devices will be apparent to those skilled in the art including blowers of various constructions, movable diaphragms, and even air moving devices with no moving parts, such as convection chimneys.
- the position of the air outlet opening 850 may vary and may be located in sidewall of the housing 834 , rather than a top wall, to create a horizontal discharge system, if space requirements warrant. Air can also be drawn upwardly through the direct section 824 in a counter flow arrangement rather than the cross flow arrangement illustrated in FIG. 8 . Air can also be drawn across the indirect heat transfer section 830 in a cross flow with respect to the evaporative liquid.
- a liquid collector 838 can be positioned to collect evaporative liquid that drains out of the direct heat transfer section 824 .
- the liquid collector can be a sump positioned below the direct heat transfer section 824 , such that evaporative liquid that drains out of the direct heat transfer section 824 collects in the sump 838 , where it can mix adiabatically and reach a uniform temperature.
- the evaporative liquid that drains out of the direct heat transfer section 824 can be cooled additionally in an external system before being recirculated to the liquid distribution system 822 for distribution over the indirect heat transfer section 830 .
- a liquid recirculation system 840 (e.g., one or more pumps and associated piping) can be coupled to the liquid collector 838 and to the liquid distribution system 822 to return the evaporative liquid from the liquid collector 838 to the liquid distributor 822 .
- a drain pipe 839 coupled to the liquid collector 838 can route evaporative liquid to a pump 841 that returns the evaporative liquid through piping 843 to the liquid distribution system 822 .
- the pump 841 can provide the evaporative liquid to the liquid distribution system 822 at a predetermined pressure above the ambient atmospheric pressure.
- a single pump 841 is shown close to the bottom of the evaporative heat rejection system 800 , more than one pump can be used to return the evaporative liquid to the liquid distribution system 822 , and the pump(s) can be positioned anywhere within the evaporative heat rejection system 800 .
- the housing 834 is illustrated as being constructed of substantially vertical outer walls arranged generally perpendicular to one another so as to form a generally rectilinear shape. This particular shape, while convenient and economical to manufacture, is not necessary or critical to performance of the heat rejection system 800 , and the shape of the housing 834 can vary widely.
- the housing could have a circular cross section or other geometrical shape and, in fact, various components could be located in different housings, it not being critical that all of the elements be located in a single housing.
- the liquid distribution system 822 can include a manifold 825 (also known as a header) that receives evaporative liquid from the liquid recirculation system 840 .
- the manifold 825 can be coupled to a plurality of liquid conduits 826 that receive the evaporative liquid and distribute the evaporative liquid over a heat transfer surface (e.g., the indirect heat transfer section 830 ) of the evaporative heat rejection system 800 .
- the fluid conduits 826 can be any type of conduit including tubes or pipes and can be made of any type of material including polyvinylchloride (PVC), stainless steel, or rubber tubing. In the implementation shown in FIG.
- the conduits 826 are shown as extending out of the page from the manifold 825 in a direction substantially perpendicular to the coil(s) 832 of the indirect heat transfer section 830 .
- the conduits can be arranged in any orientation relative to the coils.
- the liquid conduits 826 can be arranged to provide a relatively even distribution of evaporative liquid over a heat transfer surface (e.g., the indirect heat transfer section 830 ) of the evaporative heat rejection system 800 and to allow for a flow of air to pass around the liquid conduits 826 and enter the indirect heat transfer section 830 .
- the liquid conduits 826 can be arranged to distribute more evaporative liquid to some parts of the coils than to others.
- the evaporative heat rejection system need not be a particular implementation of the heat rejection systems disclosed herein.
- the heat rejection system 10 , 700 , 800 can be any type of evaporative heat rejection system, including a cross-flow heat rejection system, a concurrent flow heat rejection system, a counter flow heat rejection system, a heat rejection system having only one of an indirect or direct cooling section, or a heat rejection system in which the indirect and direct cooling sections are not aligned vertically.
- Other modifications are also possible. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the embodiments of the invention.
Abstract
A liquid distribution system for an evaporative heat rejection system that includes a heat transfer surface is disclosed. The liquid distribution system includes a plurality of liquid conduits adapted to transport liquid for distribution over the heat transfer surface, and each liquid conduit having at least one orifice. At least a first orifice in a first conduit and a second orifice in a second conduit are positioned such that when the liquid is transported under a predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site, thus causing liquid to be scattered from the collision site and distributed over the heat transfer surface.
Description
- This description relates to liquid distribution in evaporative heat rejection systems.
- Evaporative heat rejection systems that include indirect, direct and a combination of direct and indirect heat transfer sections are commonly employed.
- An evaporative liquid (generally water) can be distributed across an indirect heat transfer section that typically includes a series of individual, enclosed circuits or loops for cooling or condensing a working fluid within the circuits or loops. When an evaporative heat rejection system is used as a closed-loop cooling tower or evaporative condenser, heat can be indirectly transferred from the working fluid through the enclosed loops or circuits to the surrounding film of evaporative liquid that flows over the enclosed circuits, thereby warming the evaporative liquid. Heat is then removed from the evaporative liquid through transfer to an air stream. These enclosed loops or circuits can be a series of tubes or assembly of coils that may be circular in cross section or which may have non-circular cross sections, such as those disclosed in U.S. Pat. No. 4,755,331, the disclosure of which is incorporated herein by reference.
- Heat also can be removed from a working fluid through direct transfer to an air stream in a direct evaporative heat transfer section. In a direct evaporative heat transfer section the working fluid can be directed onto a solid surface area, commonly referred to as wet deck fill, from which a small portion of the working fluid evaporates, thereby cooling the remaining portion of the working fluid. Thus, a working fluid can also function as an evaporative liquid when passing through a wet deck fill. A wet deck fill may include a variety of constructions such as wooden slats, corrugated metal sheets, stacks of formed plastic sheets, etc. For example, a certain type of fill is disclosed in U.S. Pat. No. 5,124,087, the disclosure of which is incorporated herein by reference.
- Evaporative liquid has been distributed over indirect and direct heat transfer sections using a variety of different systems and methods. Many of these systems and methods involve spraying the evaporative liquid from a plurality of nozzles. However, nozzles are prone to clogging with dirt and other contaminants, thus reducing the evaporative liquid from being distributed over at least a portion of the heat transfer section and thereby reducing the efficiency of the evaporative heat rejection system. In addition, using multiple nozzles in an evaporative heat rejection system adds to the complexity and the cost of the system.
- In a first general aspect, a liquid distribution system for an evaporative heat rejection system that includes a heat transfer surface is disclosed. The liquid distribution system includes a plurality of liquid conduits adapted to transport liquid for distribution over the heat transfer surface, and each liquid conduit having at least one orifice. At least a first orifice in a first conduit and a second orifice in a second conduit are positioned such that when the liquid is transported under a predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site, thus causing liquid to be scattered from the collision site and distributed over the heat transfer surface.
- In another general aspect, an evaporative heat rejection system can include an indirect heat transfer section with a liquid distribution system positioned above the indirect heat transfer section. The liquid distribution system includes a plurality of liquid conduits that each has at least one orifice, where the conduits are adapted to transport liquid for distribution over the indirect heat transfer section. At least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned in the first conduit and the second conduit, respectively, such that when the liquid is transported under a predetermined pressure through the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site. The collision of the two streams can cause liquid to be scattered from the collision site and distributed over the indirect heat transfer section, such that the liquid drains through the indirect heat transfer section. The evaporative heat rejection system also can include a direct heat transfer section, a liquid collector, and a pump. The direct heat transfer section can be positioned to receive liquid that has been distributed over and drained through the indirect heat transfer section, such that the liquid drains through the direct heat transfer section. The liquid collector is configured to receive substantially all of the liquid that drains through the direct heat transfer section. The pump is operably connected to the liquid collector and configured to return liquid from the liquid collector to the liquid distribution system.
- In another general aspect a method of distributing liquid over a heat transfer surface of an evaporative heat rejection system includes providing liquid at a predetermined pressure and transporting the liquid at the predetermined pressure through a plurality of liquid conduits, where each liquid conduit has at least one orifice. At least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned in the first conduit and the second conduit, respectively, such that when the liquid is transported under the predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site. The collision of the first and second streams causes liquid to be scattered from the collision site and distributed over the heat transfer surface.
- Implementations can include one or more of the following features. For example, the first orifice and the second can be positioned in the first conduit and the second conduit, respectively, such that the first stream and the second stream are emitted at angles of between −45° and +45° with respect to the horizontal direction. The first stream and the second stream can be emitted at an angle of between −25° and +10° with respect to the horizontal direction.
- The first and second liquid conduits can be substantially parallel to each other. The plurality of liquid conduits can be arranged in an array of substantially parallel conduits, and conduits at edges of the array can include orifices on one side of the conduit facing other conduits of the array, and interior conduits of the array can include orifices on each side of the conduit facing other conduits of the array, and conduits at edges of the array can have cross-sectional areas that are smaller than cross-sectional areas of interior conduits of the array. The plurality of liquid conduits can be arranged in an array of substantially parallel conduits, and the heat transfer surface can include heat exchange coils oriented substantially perpendicularly to the plurality of conduits arranged in an array.
- The liquid distribution system can include a manifold coupled to first ends of the first and second liquid conduits, where the manifold is adapted to transport liquid to the first and second liquid conduits, and where each of the first and second liquid conduits includes a plurality of orifices along a length of the conduit, and where orifices located at ends of each of the conduits proximate to the manifold are larger than orifices located at ends of the conduits distal to the manifold.
- The first orifice and the second orifice can include holes through a wall of the first and second conduit, respectively, and radii of the first and second orifices at an inner surface of the respective wall can be larger than radii of the first and second orifices at an outer surface of the respective wall. The first orifice and the second orifice can include adjustable inserts configured to adjust the direction of liquid that flows out of the orifices. The heat transfer surface of the first general aspect can include an indirect heat transfer section and a direct heat transfer section, and the liquid distribution system can be positioned above the indirect heat transfer section.
- Liquid can be collected after it has been distributed over and drained through the heat transfer surface, and the liquid can be returned to be provided again at the predetermined pressure and to be transported again through the plurality of conduits.
- Other advantages and features will be apparent from the description, the drawings, and the claims.
-
FIG. 1 is a schematic side view of an induced draft counter flow evaporative heat rejection system having an indirect heat transfer system. -
FIG. 2 is a schematic bottom view of a fluid distribution system that can be used with an evaporative heat rejection system. -
FIG. 3 is a schematic side view of a fluid distribution system that can be used with an evaporative heat rejection system. -
FIG. 4 is a schematic side view of a conduit of a fluid distribution system that can be used with an evaporative heat rejection system. -
FIG. 5 is a schematic side view of a conduit of a liquid distribution system that can be used with an evaporative heat rejection system. -
FIG. 6 is a flow chart of a process for distributing liquid over a heat transfer surface of an evaporative heat rejection system. -
FIG. 7 is a side sectional view of an induced draft counter flow evaporative heat rejection system having a direct heat transfer system. -
FIG. 8 is a side sectional view of an induced draft evaporative hybrid heat rejection system, having both a direct and an indirect heat transfer system. - Evaporative heat rejection systems can be designed and employed in a wide variety of constructions and arrangements. For example, evaporative heat rejection systems can include indirect heat transfer surfaces and/or direct heat transfer surfaces. In addition, evaporative heat rejection systems can use cross flow distribution of air over the heat transfer surface(s) (i.e., substantially perpendicular to the direction of water flow in the system), parallel flow of air over the heat transfer surface(s) (i.e., substantially in the same direction of water flow in the system), counter flow of air over the heat transfer surface(s) (i.e., substantially in the opposite direction of water flow in the system), or any combination of air flow known to those skilled in the art of evaporative heat rejection systems. While several of such arrangements are illustrated herein, other implementations and constructions are also possible. For example, implementations that are built in a factory typically are constructed in one- or two-piece modules, while field-built equipment may include separate components or units erected in place at an installation site and may not be arranged within a common housing.
-
FIG. 1 is a side sectional view of an induced draft counter flow evaporativeheat rejection system 10, having an indirect heat transfer section. A liquid distribution system shown 22 is located near the top of the evaporative heat rejection system and is arranged to distribute evaporative cooling liquid over a heat transfer surface. For example, the heat transfer surface can be an indirectheat transfer section 30 of the heat rejection system. In one example, the indirectheat transfer section 30 can include one or more heat transferworking fluid conduits 32 in the form of parallel loops or coils. An air moving device 28 (e.g., a fan) can be provided to generate a flow of air through thefluid conduits 32 of theindirect section 30 causing a small portion of the evaporative liquid flowing over the indirectheat transfer section 30 to evaporate, thereby cooling the remaining portion of the evaporative cooling liquid. - As explained above, a particular implementation of the indirect
heat transfer section 30 can include one or more heat transfer workingfluid conduits 32 having a surface that receives liquid distributed from theliquid distribution system 22. These conduits may take several forms including a series of individual coils ortubes 54 connected byheaders 56 to provide an array of tubes, so that the array increases a surface area for engagement with the liquid that is distributed from theliquid distribution system 22. A specific type of coil arrangement is disclosed in U.S. Pat. No. 4,755,331 in which the tubes have elliptical cross sections, although circular cross sections as described in that patent may also be utilized, as well as other cross-sectional configurations. In another implementation, the conduit may take the form of a hollow plate with passages formed therein for the working fluid to flow through while presenting a surface area of the plate for the non-evaporated liquid to flow over in an indirect heat transfer relationship. A series of such plates can be utilized with the plates oriented vertically with appropriate connections and headers for distributing the working fluid through the plates. Hereinafter the heat transfer workingfluid conduit 32 may be referred to more simply as the heat exchanger coil, heat transfer coil, or simply coil. - The heat transfer coil(s) 32 of the exemplary implementation shown in
FIG. 1 provide passage for a working fluid that is to be cooled or condensed by the evaporativeheat rejection system 10 and provides a surface for engagement with the evaporative liquid that is distributed from the liquid distribution system and that serves to cool or condense the fluid that passes within theheat transfer coil 32. Because the evaporative liquid distributed from thedistribution system 22 is colder than the working fluid in the coil(s) 32, when the evaporative liquid contacts the outside of the coil(s), heat is transferred from the working fluid inside the coil(s) 32 to the evaporative liquid outside the coil(s). The material of the coil(s) 32 can be selected to permit an efficient transfer of heat from the working fluid carried within the coil(s) 32 to the evaporative liquid that descends from theliquid distribution system 22 through the coil(s), while preventing the passage of either the working fluid or the evaporative liquid through the material of the coil(s). - Because the evaporative liquid descending through the indirect
heat transfer section 30 progressively warms up as it falls through the heat transfer coil(s) 32, in some implementations the working fluid can be introduced into the heat transfer coil(s) 32 at alower portion 42 of the coil(s) and can progress upwardly through the coil(s) to exit at ahigher portion 44 of the coil(s), so that the working fluid will cool as it moves upwardly through the coil(s), and at the uppermost portion of the heat transfer coil(s) the working fluid will be the coolest, as will be the evaporative liquid distributed from theliquid distribution system 22. Thus, the working fluid will be able to be cooled to a temperature approaching the ambient wet bulb temperature. If the working fluid is a gas to be condensed, it can flow from anupper end 44 of thecoil 32 to alower end 42 of the coil due to drainage requirements (i.e., so that the liquid component of the working fluid will drain under gravity out of thelower portion 42 of the coil(s) 32, while the gaseous portion of the working fluid flows in the upper part of the coil(s). - The
air moving device 28 can be an axial bladed fan, which can be positioned, for example, above the indirectheat transfer section 30, a centrifugal fan, or any device that moves air over the heat transfer section. A series ofair inlet openings 48 can be provided in thehousing 34 below theheat transfer section 30 such that air is drawn into thehousing 34, through theheat transfer section 30 to exit, for example, at a top of the housing through alarge opening 50 positioned above theair moving device 28. In this arrangement, which can be known an induced draft counterflow system, adrift eliminator 52 can be provided between theliquid distribution system 22 and theair moving device 28 to remove entrained liquid droplets in the air stream prior to the air stream exiting the housing. Many different types and constructions of drift eliminators are known, including closely spaced metal, plastic or wood slats or louvers that permit air flow therethrough but that collect fine water droplets in the air. In the arrangement illustrated, the collected water droplets will fall, under the force of gravity, onto the indirect heat exchange system with the other distributed liquid. An example of an eliminator is disclosed in U.S. Pat. No. 6,315,804. - In addition to fans, many other types of air moving devices will be apparent to those skilled in the art including blowers of various constructions, movable diaphragms, and even air moving devices with no moving parts, such as convection chimneys. The position of the
air outlet opening 50 may vary and may be located in a sidewall of thehousing 34, rather than a top wall, to create a cross flow system, if space requirements warrant. Air can also be drawn downwardly over theindirect section 30 in a concurrent, or parallel, flow arrangement rather than the counter flow arrangement illustrated inFIG. 1 . - A
liquid collector 38 can be positioned to collect liquid that drains out of the indirectheat transfer section 30. For example, the liquid collector can be a sump positioned below the indirectheat transfer section 30, such that liquid that drains out of the indirectheat transfer section 30 collects in the sump, where it can mix adiabatically and reach a uniform temperature. In one implementation, the liquid that drains out of the indirectheat transfer section 30 can be cooled before being recirculated to theliquid distribution system 22 for distribution over the indirectheat transfer section 30. An example implementation of a structure and technique for cooling the liquid is described below in connection withFIG. 7 . In another implementation, the liquid that drains out of the indirectheat transfer section 30 can be recirculated directly to theliquid distribution system 22 without passing through a cooling apparatus. - A liquid recirculation system 40 (e.g., one or more pumps and associated piping) can be coupled to the
liquid collector 38 and to the liquid distribution system to return the evaporative liquid from theliquid collector 38 to theliquid distribution system 22. In one implementation, therecirulation system 40 can couple theliquid collector 38 to theliquid distribution system 22 directly. In another implementation, prior to returning the evaporative liquid from theliquid collector 38 to theliquid distribution system 22 the liquid can be passed through a cooling system (not shown inFIG. 1 ) that removes heat from the liquid, so that cooled liquid can be provided to theliquid distributor 22. In one implementation of theliquid recirculation system 40, adrain pipe 39 coupled to theliquid collector 38 can route liquid to apump 41 that returns the liquid through piping 43 to theliquid distribution system 22. Thepump 41 can provide the liquid to theliquid distribution system 22 at a predetermined pressure above the ambient atmospheric pressure. Although asingle pump 41 is shown close to the bottom of the evaporativeheat rejection system 10, more than one pump can be used to return the evaporative liquid to theliquid distribution system 22. - The
housing 34 is illustrated as being constructed of substantially vertical outer walls arranged generally perpendicular to one another so as to form a generally rectilinear shape. This particular shape, while convenient and economical to manufacture, is not necessary or critical to performance of theheat rejection system 10, and the shape of thehousing 34 can vary widely. For example, the housing could have a circular cross section or other geometrical shape and, in fact, various components could be located in different housings, it not being critical that all of the elements be located in a single housing. - In one implementation, the
liquid distribution system 22 can include a manifold 24 (also known as a header) that receives evaporative liquid from theliquid recirculation system 40. The manifold 24 can be coupled to a plurality ofliquid conduits 26 that receive the evaporative liquid and distribute the evaporative liquid over a heat transfer surface (e.g., the indirect heat transfer section 30) of the evaporativeheat rejection system 10. Thefluid conduits 26 can be any type of conduit including tubes or pipes and can be made of any type of material including polyvinylchloride (PVC), stainless steel, or rubber tubing. In the implementation shown inFIG. 1 , theconduits 26 are shown as extending out of the page from the manifold 24 in a direction substantially perpendicular to the coil(s) 32 of the indirectheat transfer section 30. However, the conduits can be arranged in any orientation relative to the coils. In some implementations, thefluid conduits 26 can be arranged to provide a relatively even distribution of liquid over a heat transfer surface (e.g., the indirect heat transfer section 30) of the evaporativeheat rejection system 10 and to allow for a flow of air to be drawn up through thecoils 32 of the indirect heat transfer section and out theopening 50. In other implementations, the fluid conduits can be arranged to distribute more evaporative liquid to some parts of the coils than to others. -
FIG. 2 is a bottom view of afluid distribution system 200 that can be used with an evaporative heat rejection system, for example, the heat rejection system shown inFIG. 1 . As shown inFIG. 2 , thefluid distribution system 200 can include anarray 202 offluid conduits fluid conduits fluid conduits end cap 206 at an end distal to the manifold, so that liquid cannot flow out of the end of the conduit. In another implementation, thefluid conduits - Fluid conduits can include one or more orifices located in the side walls of the conduit, such that liquid received into the conduit (e.g., from the manifold 206) can be emitted out of the orifices in streams of liquid for distribution over a heat transfer surface of the evaporative heat rejection system. Orifices of the liquid conduits can be arranged in the fluid distribution system, such that when liquid is emitted from two different orifices in a first stream and a second stream, respectively, the streams collide and scatter liquid over the heat transfer surface, as described in more detail below with respect to
FIG. 3 . For example,conduit 204 c can include anorifice 208 c that faces anorifice 208 d inconduit 204 d. Then, when liquid is provided to theconduits orifice 208 c and a second liquid stream can be emitted fromorifice 208 d. Theorifices heat transfer section 30 of the evaporativeheat rejection system 10. By aligning theorifices - In one implementation, the
fluid conduits array 202 of parallel conduits, andconduits conduit Conduits conduit conduits array 202 have fewer orifices thanconduits orifice 208 a in theedge conduit 204 a having the same flow rate (e.g., as measured in gallons per minute) as a liquid stream emitted from anorifice 208 b in theinterior conduit 204 b, the cross-sectional area (e.g., the diameter) of theedge orifice 204 a can be smaller than the cross-sectional area of theinterior conduit 204 b. For example,edge conduits interior conduits Fluid conduits - In addition, in implementations in which
conduits orifice 218 d at a distal end of aconduit 204 e at a higher velocity than it is emitted form anorifice 218 p at a proximate end of theconduit 204 e. Therefore, in an example implementation, to ensure that approximately equal amounts of liquid are emitted from orifices at the proximate ends as from the distal ends, theorifices 218 d at the proximate ends can be larger than theorifices 218 p at the distal ends, and orifices located between the distal and proximate ends can have intermediate values for their diameters, such that approximately equal amounts of liquid are emitted from all orifices along the length of a conduit. However, in other implementations, the orifices can be the same size along the length of the conduit, or the orifices at the distal ends can be larger than the orifices at the proximate ends. -
Fluid conduits Orifices conduits conduits conduits orifices orifices heat rejection system 10. For example, in one implementation, five footlong PVC conduits Interior conduits edge conduits Orifices orifices conduits coils 32 of the indirectheat transfer section 30. In general, the system design and the parameters chosen for the various structural elements of the system can be guided by the underlying fluid dynamics, namely the momentum and pressure of the liquid, to achieve a desired distribution of an amount of fluid per minute over a known area. Because the orifices can be relatively large openings having a simple shape with no mechanical elements to impede the flow of liquid, and because liquid can flow through the orifices at a relatively high flow rate, the orifices are relatively unlikely to gather debris and have a reduced tendency to clog compared to traditional nozzles. - In one implementation, the
conduits -
FIG. 3 is a schematic side view of aliquid distribution system 300 that can be used with an evaporative heat rejection system, for example, the heat rejection system shown inFIG. 1 . Theliquid distribution system 300 can include a firstliquid conduit 302 that includes afirst orifice 304 and a secondliquid conduit 306 that includes asecond orifice 308. When liquid is provided within theconduits orifices first stream 310 and asecond stream 312, respectively. The streams can collide, and because momentum of the constituent liquid particles is conserved during the collision, the velocity of liquid droplets in the direction of the stream can be reduced by the collision, and liquid droplets can be scattered from the collision site and rain down over thecoils 32 of the indirect heat transfer section of the evaporative heat rejection system. - The
orifices conduits second streams streams FIG. 1 ), and out through thetop opening 50 of the heat rejection system 10 (shown inFIG. 1 ). -
FIG. 4 is a cross-sectional view of aconduit 400 of a liquid distribution system that can be used with an evaporative heat rejection system, for example, the heat rejection system shown inFIG. 1 . Theconduit 400 includes an orifice in a sidewall of the conduit through which liquid can flow to be distributed over a heat transfer surface of the evaporativeheat rejection system 10. Theorifice 402 can be shaped to provide a liquid in a tightly-collimatedstream 404. For example, theorifice 402 can have a radius at aninner surface 406 of the sidewall of the conduit that is larger than a radius at anouter surface 408 of the sidewall. By contouring theorifice 402 in this manner the stream ofliquid 404 emitted from theconduit 400 can be directed in a tightly-collimated stream, such that it will collide with a stream emitted from an orifice facing theorifice 402. In another implementation, theorifice 402 can have a radius at aninner surface 406 of the sidewall of the conduit that is smaller than a radius at anouter surface 408 of the sidewall. In yet another implementation, theorifice 402 can have a radius at aninner surface 406 of the sidewall of the conduit that is equal to the radius at anouter surface 408 of the sidewall. -
FIG. 5 is a cross-sectional view of aconduit 500 of a liquid distribution system that can be used with an evaporative heat rejection system, for example, the heat rejection system shown inFIG. 1 . Theconduit 500 includes anorifice 502 in a sidewall of the conduit that can receive aninsert 504 though which liquid can flow to be distributed over a heat transfer surface of the evaporative heat rejection system. Theinsert 504 can be attached to the orifice by mechanical threads, a snap-fit, a press-fit, by an adhesive, or any other means. The insert can be, for example, a stiff hollow tube through which liquid from the conduit can flow to provide a liquid in a tightly-collimatedstream 506. Thus, theinsert 504 can shape the flow of liquid from theconduit 500 in a well-collimated stream. In some implementations, the coupling between theinsert 504 and theconduit 500 can be flexible, such that the direction of the stream emitted from theconduit 500 through the insert can be adjusted after the conduits have been positioned within the evaporativeheat rejection system 10. -
FIG. 6 is a flow chart of a process for distributing liquid over a heat transfer surface of an evaporative heat rejection system. In the process, liquid can be provided at a predetermined pressure (step 602). For example, thepump 41 can pump liquid to themanifold 24 of thefluid distribution system 22 to provide the liquid at a predetermined pressure (where thepump 41, the manifold 24, and thefluid distribution system 22 are shown inFIG. 1 ). The liquid can be transported at the predetermined pressure through a plurality of liquid conduits, where each liquid conduit having at least one orifice (step 604). For example, the liquid can be transported throughorifices conduits - The liquid can be collected after it has been distributed over and drained through the heat transfer surface (step 606). For example, the liquid can be collected in the
sump 38 after it has drained through thecoils 32 of the indirect heat transfer section 30 (where thesump 38, thecoils 32, and theheat transfer section 30 are shown inFIG. 1 ). The liquid can be returned to be provided again at the predetermined pressure and to be transported again through the plurality of conduits. For example, theliquid recirculation system 40 can be used to return the liquid from the sump to themanifold 24 of the liquid distribution system 22 (where theliquid recirculation system 40, the manifold 24, and thefluid distribution system 22 are shown inFIG. 1 ). -
FIG. 7 is a side sectional view of an induced draft counter flow evaporativeheat rejection system 700 having a directheat transfer system 724. A liquid distribution system shown 722 is located near the top of the evaporative heat rejection system and is arranged to distribute evaporative cooling liquid over a heat transfer surface. The heat transfer surface can be a directheat transfer section 724 that can include abody 712 having a surface for receiving liquid from theliquid distribution system 722. An air moving device 728 (e.g., a fan) can be provided to generate a flow of air over the surface of thebody 712 of the directheat transfer section 724 causing a small portion of the liquid flowing through thesystem 700 to evaporate, thereby cooling the remaining portion of the flowing liquid. - The
body 712 of the directheat transfer section 724 can include one or more elements that have a large surface area with a plurality of air passageways extending therethrough. The body surface can take many different forms. In one form, thebody 712 can include a stack of spaced apart plastic sheet materials, for example, with the sheets oriented vertically such that the evaporative liquid is distributed onto the surface of sheets to flow downwardly, while air passages are formed between the spaced sheets so as to allow a flow of air over the sheets as the liquid is flowing over the sheets. In another implementation, the sheet material can be non-planar so as to provide a series of convolutions to increase the surface area for the liquid to flow over, while still providing a plurality of air flow passageways through the body. Thebody 712 can also include a series of spaced slats or even a series of spaced tubes. Persons skilled in the art recognize such body constructions by the term wet deck fill and hereinafter thebody 712 may be referred to as the wet deck fill or simply fill. A particular type of wet deck fill is disclosed in U.S. Pat. No. 5,124,087, the disclosure of which is incorporated herein by reference. - The liquid distributed from the
liquid distribution system 722 that enters the top of the wet deck fill 712 is relatively hot, but as the liquid flows through thewet deck fill 712, it is cooled evaporatively by air that is drawn into theheat rejection system 700 and that flows through thewet deck fill 712. In an efficient system, the liquid flowing through the wet deck fill 712 approaches the ambient wet bulb temperature of the air being drawn into thehousing 734 of theheat rejection system 700. - The
air moving device 728 can be an axial bladed fan, positioned above theheat transfer section 724, a centrifugal fan, or any device that moves air over the heat transfer section. A series ofair inlet openings 748 can be provided in thehousing 734 below the heat transfer section 730 such that air is drawn into thehousing 734, up through theheat transfer section 724 to exit at a top of the housing through alarge opening 750 positioned above theair moving device 728. Adrift eliminator 752 can be provided between theliquid distribution system 722 and theair moving device 728 to remove entrained liquid droplets in the air stream prior to the air stream exiting the housing. Many different types and constructions of drift eliminators are known, including closely spaced metal, plastic or wood slats or louvers that permit air flow therethrough but that collect fine water droplets in the air. In the arrangement illustrated, the collected water droplets will fall, under the force of gravity, onto the direct heat exchange system with the other distributed liquid. - In addition to fans, many other types of air moving devices will be apparent to those skilled in the art including blowers of various constructions, movable diaphragms, and even air moving devices with no moving parts, such as convection chimneys. The position of the
air outlet opening 750 may vary and may be located in a sidewall of thehousing 734, rather than a top wall, to create a cross flow system, if space requirements warrant. Air can also be drawn downwardly over thedirect section 724 in a concurrent, or parallel, flow arrangement rather than the counter flow arrangement illustrated inFIG. 1 . - A
liquid collector 738 can be positioned to collect liquid that drains out of thewet deck fill 712. For example, the liquid collector can be a sump positioned below thewet deck fill 712, such that liquid that drains out of the wet deck fill 712 collects in the sump, where it can mix adiabatically and reach a uniform temperature, which can be close to the entering wet bulb temperature of the system. Adrain pipe 739 coupled to theliquid collector 738 can route liquid to apump 741 that provides the cooled liquid to another system (e.g., an air conditioning system). - The
housing 734 is illustrated as being constructed of substantially vertical outer walls arranged generally perpendicular to one another so as to form a generally rectilinear shape. This particular shape, while convenient and economical to manufacture, is not necessary or critical to performance of theheat rejection system 700, and the shape of thehousing 734 can vary widely. For example, the housing could have a circular cross section or other geometrical shape and, in fact, various components could be located in different housings, it not being critical that all of the elements be located in a single housing. - The
liquid distribution system 722 can include a manifold (also known as a header) coupled to a plurality ofliquid conduits 726 that receive the liquid from the manifold and distribute the liquid over a heat transfer surface (e.g., the direct heat transfer section 724) of the evaporativeheat rejection system 700. Thefluid conduits 726 can be any type of conduit including tubes or pipes and can be made of any type of material including polyvinylchloride (PVC), stainless steel, or rubber tubing. Thefluid conduits 726 are arranged to provide a relatively even distribution of liquid over a heat transfer surface (e.g., the direct heat transfer section 724) of the evaporativeheat rejection system 700 and to allow for a flow of air to be drawn up through thewet deck fill 712 and to exit through theopening 750. -
FIG. 8 is a side sectional view of an induced draft evaporativeheat rejection system 800, several component parts of which are illustrated. Theheat rejection system 800 can be known as a hybrid system because it includes both an indirectheat transfer section 830 and a directheat transfer section 824. Aliquid distribution system 822 is located near the top of the evaporativeheat rejection system 800 and is arranged to distribute evaporative cooling liquid over a heat transfer surface. For example, the heat transfer surface can be an indirectheat transfer section 830 of theheat rejection system 800. In one example implementation, the indirectheat transfer section 830 can include one or more heat transfer workingfluid conduits 832 in the form of parallel loops or coils. A directheat transfer section 824 that includes abody 812 having a surface for receiving evaporative liquid that drains through the indirectheat exchange section 830 can be positioned below the indirectheat exchange section 830. - An air moving device 828 (e.g., a fan) can be provided to generate two separate air streams through the
fluid conduits 832 of theindirect section 830 and over the surface of thebody 812 of the directheat transfer section 824 causing a small portion of the evaporative liquid flowing through both the indirectheat transfer section 830 and directheat transfer section 824 to evaporate, thereby cooling the remaining portion of the flowing evaporative liquid. - As explained above, a particular implementation of the indirect
heat transfer section 830 can include one or more heat transfer workingfluid conduits 832 having a surface that receives liquid distributed from theliquid distribution system 822. These conduits may take several forms including a series of individual coils ortubes 854 connected byheaders 856 to provide an array of tubes, so that the array increases a surface area for engagement with the liquid that is distributed from theliquid distribution system 822. In another implementation, the conduit may take the form of a hollow plate with passages formed therein for the working fluid to flow through while presenting a surface area of the plate for the evaporative liquid to flow over in an indirect heat transfer relationship. A series of such plates can be utilized with the plates oriented vertically with appropriate connections and headers for distributing the working fluid through the plates. - The heat transfer coil(s) 832 of the exemplary implementation shown in
FIG. 8 provide passage for a working fluid that is to be cooled or condensed by the evaporativeheat rejection system 800 and provides a surface for engagement with the evaporative liquid that is distributed from theliquid distribution system 822 and that serves to cool or condense the working fluid that passes within theheat transfer coil 832. Because the evaporative liquid distributed from thedistribution system 822 is colder than the working fluid in the coil(s) 832, when the evaporative liquid contacts the outside of the coil(s) 832, heat is transferred from the working fluid inside the coil(s) 832 to the evaporative liquid outside the coil(s) 832. The material of the coil(s) 832 can be selected to permit an efficient transfer of heat from the fluid carried within the coil(s) 832 to the evaporative liquid that descends from theliquid distribution system 822 through the coil(s) 832, while preventing the passage of either the working fluid or the evaporative liquid through the material of the coil(s) 832. - The evaporative liquid descending through the indirect
heat transfer section 830 progressively absorbs heat from the working fluid in the conduits of theheat transfer coil 832. Additionally, the evaporative liquid rejects heat into the airstream via evaporation while descending over the conduits of theheat transfer coil 832. Because the airstream flows concurrently with the evaporative liquid (downward), both the airstream and the evaporative liquid progressively approach the temperature of the working fluid within the fluid conduits at thelower portion 842 of theheat transfer coil 832 as they descend in an efficient indirect heat transfer section. In the lower portion of thecoil 842 the evaporative liquid is warmest within the evaporative heat rejection system. In some implementations the working fluid can be introduced into the heat transfer coil(s) 832 at alower portion 842 of the coil(s) and can progress upwardly through the coil(s) to exit at ahigher portion 844 of the coil(s), so that the working fluid will cool as it moves upwardly through the coil(s) 832, and at the uppermost portion of the heat transfer coil(s) 832 the working fluid will be the coolest, as will be the evaporative liquid distributed from theliquid distribution system 822. Thus, the working fluid will be able to be cooled to a temperature approaching the entering ambient wet bulb temperature of the system, which is the temperature the liquid distributed from theliquid distribution system 822 approaches in an efficient system. If the working fluid is a gas to be condensed, it can flow from anupper end 844 of thecoil 832 to alower end 842 of thecoil 832 due to drainage requirements (i.e., so that the liquid component of the working fluid will drain under gravity, velocity, and pressure influences out of thelower portion 842 of the coil(s) 832, while the gaseous portion of the working fluid flows in the upper part of the coil(s). - The
body 812 of the direct heat transfer section can include one or more elements that have a large surface area with a plurality of air passageways extending therethrough. The body surface can take many different forms. In one form, thebody 812 can include a stack of spaced apart plastic sheet materials, for example, with the sheets oriented vertically such that the evaporative liquid is distributed onto the surface of sheets to flow downwardly, while air passages are formed between the spaced sheets so as to allow a flow of air over the sheets as the evaporative liquid is flowing over the sheets. In another implementation, the sheet material can be non-planar so as to provide a series of convolutions to increase the surface area for the evaporative liquid to flow over, while still providing a plurality of air flow passageways through thebody 812. Thebody 812 can also include a series of spaced slats or even a series of spaced tubes. Persons skilled in the art recognize such body constructions by the term wet deck fill and hereinafter thebody 812 may be referred to as the wet deck fill or simply fill. - The evaporative liquid that drains out of the indirect
heat exchange section 830 and that enters the top of the wet deck fill 812 is relatively hot as described above. As the evaporative liquid flows through thewet deck fill 812, it is cooled evaporatively by air that is drawn in to the evaporativeheat rejection system 800 and that flows through thewet deck fill 812. In an efficient system, the evaporative liquid flowing through the wet deck fill 812 approaches the entering ambient wet bulb temperature of the air entering thehousing 834 of the evaporativeheat rejection system 800. - The
air moving device 828 can be an axial bladed fan, positioned to induce air concurrently through theindirect section 830 with respect to the evaporative liquid, and cross flow through thedirect section 824 with respect to the evaporative liquid, a centrifugal fan, or any device that moves air over the heat transfer section(s). A series ofair inlet openings housing 834 such that air is induced through theindirect section 830 concurrently with respect to the evaporative liquid, and cross flow through thedirect section 824 with respect to the evaporative liquid.Drift eliminators air moving device 828 to remove entrained liquid droplets in the air stream prior to the air stream exiting the housing. The drift eliminators may also be positioned such that air streams travelling through the direct 824 and indirect 830 sections exit through theirrespective drift eliminators - In addition to fans, many other types of air moving devices will be apparent to those skilled in the art including blowers of various constructions, movable diaphragms, and even air moving devices with no moving parts, such as convection chimneys. The position of the
air outlet opening 850 may vary and may be located in sidewall of thehousing 834, rather than a top wall, to create a horizontal discharge system, if space requirements warrant. Air can also be drawn upwardly through thedirect section 824 in a counter flow arrangement rather than the cross flow arrangement illustrated inFIG. 8 . Air can also be drawn across the indirectheat transfer section 830 in a cross flow with respect to the evaporative liquid. - A
liquid collector 838 can be positioned to collect evaporative liquid that drains out of the directheat transfer section 824. For example, the liquid collector can be a sump positioned below the directheat transfer section 824, such that evaporative liquid that drains out of the directheat transfer section 824 collects in thesump 838, where it can mix adiabatically and reach a uniform temperature. The evaporative liquid that drains out of the directheat transfer section 824 can be cooled additionally in an external system before being recirculated to theliquid distribution system 822 for distribution over the indirectheat transfer section 830. - A liquid recirculation system 840 (e.g., one or more pumps and associated piping) can be coupled to the
liquid collector 838 and to theliquid distribution system 822 to return the evaporative liquid from theliquid collector 838 to theliquid distributor 822. For example, adrain pipe 839 coupled to theliquid collector 838 can route evaporative liquid to apump 841 that returns the evaporative liquid through piping 843 to theliquid distribution system 822. Thepump 841 can provide the evaporative liquid to theliquid distribution system 822 at a predetermined pressure above the ambient atmospheric pressure. Although asingle pump 841 is shown close to the bottom of the evaporativeheat rejection system 800, more than one pump can be used to return the evaporative liquid to theliquid distribution system 822, and the pump(s) can be positioned anywhere within the evaporativeheat rejection system 800. - The
housing 834 is illustrated as being constructed of substantially vertical outer walls arranged generally perpendicular to one another so as to form a generally rectilinear shape. This particular shape, while convenient and economical to manufacture, is not necessary or critical to performance of theheat rejection system 800, and the shape of thehousing 834 can vary widely. For example, the housing could have a circular cross section or other geometrical shape and, in fact, various components could be located in different housings, it not being critical that all of the elements be located in a single housing. - In one implementation, the
liquid distribution system 822 can include a manifold 825 (also known as a header) that receives evaporative liquid from theliquid recirculation system 840. The manifold 825 can be coupled to a plurality ofliquid conduits 826 that receive the evaporative liquid and distribute the evaporative liquid over a heat transfer surface (e.g., the indirect heat transfer section 830) of the evaporativeheat rejection system 800. Thefluid conduits 826 can be any type of conduit including tubes or pipes and can be made of any type of material including polyvinylchloride (PVC), stainless steel, or rubber tubing. In the implementation shown inFIG. 8 , theconduits 826 are shown as extending out of the page from the manifold 825 in a direction substantially perpendicular to the coil(s) 832 of the indirectheat transfer section 830. However, the conduits can be arranged in any orientation relative to the coils. In some implementations, theliquid conduits 826 can be arranged to provide a relatively even distribution of evaporative liquid over a heat transfer surface (e.g., the indirect heat transfer section 830) of the evaporativeheat rejection system 800 and to allow for a flow of air to pass around theliquid conduits 826 and enter the indirectheat transfer section 830. In other implementations, theliquid conduits 826 can be arranged to distribute more evaporative liquid to some parts of the coils than to others. - While certain features of the described implementations have been illustrated as described herein, many modifications, substitutions, changes and equivalents will now occur to those skilled in the art. For example, the evaporative heat rejection system need not be a particular implementation of the heat rejection systems disclosed herein. Rather, the
heat rejection system
Claims (22)
1. A liquid distribution system for an evaporative heat rejection system that includes a heat transfer surface, the liquid distribution system comprising:
a plurality of liquid conduits adapted to transport liquid for distribution over the heat transfer surface, each liquid conduit having at least one orifice,
wherein at least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned such that when the liquid is transported under a predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site, thus causing liquid to be scattered from the collision site and distributed over the heat transfer surface.
2. The liquid distribution system of claim 1 , wherein the first orifice and the second are positioned in the first conduit and the second conduit, respectively, such that the first stream and the second stream are emitted at angles of between −45° and +45° with respect to the horizontal direction.
3. The liquid distribution system of claim 1 , wherein the first stream and the second stream are emitted at an angle of between −25° and +10° with respect to the horizontal direction.
4. The liquid distribution system of claim 1 , wherein the first and second liquid conduits are substantially parallel to each other.
5. The liquid distribution system of claim 1 , wherein the plurality of liquid conduits are arranged in an array of substantially parallel conduits,
wherein conduits at edges of the array include orifices on one side of the conduit facing other conduits of the array,
wherein interior conduits of the array include orifices on each side of the conduit facing other conduits of the array,
wherein conduits at edges of the array have cross-sectional areas that are smaller than cross-sectional areas of interior conduits of the array.
6. The liquid distribution system of claim 1 , wherein the plurality of liquid conduits are arranged in an array of substantially parallel conduits, and
wherein the heat transfer surface comprises heat exchange coils oriented substantially perpendicularly to the plurality of conduits arranged in an array.
7. The liquid distribution system of claim 1 , further comprising a manifold coupled to first ends of the first and second liquid conduits, wherein the manifold is adapted to transport liquid to the first and second liquid conduits,
wherein each of the first and second liquid conduits includes a plurality of orifices along a length of the conduit, and wherein orifices located at ends of each of the conduits proximate to the manifold are larger than orifices located at ends of the conduits distal to the manifold.
8. The liquid distribution system of claim 1 , wherein the first orifice and the second orifice comprise holes through a wall of the first and second conduit, respectively, and wherein radii of the first and second orifices at an inner surface of the respective wall is larger than radii of the first and second orifices at an outer surface of the respective wall.
9. The liquid distribution system of claim 1 , wherein the first orifice and the second orifice comprise adjustable inserts configured to adjust the direction of liquid that flows out of the orifices.
10. The liquid distribution system of claim 1 , wherein the heat transfer surface comprises an indirect heat transfer section and a direct heat transfer section, and wherein the liquid distribution system is positioned above the indirect heat transfer section.
11. An evaporative heat rejection system comprising:
an indirect heat transfer section;
a liquid distribution system positioned above the indirect heat transfer section, wherein the liquid distribution system comprises:
a plurality of liquid conduits adapted to transport liquid for distribution over the indirect heat transfer section, each liquid conduit having at least one orifice,
wherein at least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned in the first conduit and the second conduit, respectively, such that when the liquid is transported under a predetermined pressure through the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site, thus causing liquid to be scattered from the collision site and distributed over the indirect heat transfer section, such that the liquid drains through the indirect heat transfer section;
a direct heat transfer section positioned to receive liquid that has been distributed over and drained through the indirect heat transfer section, such that the liquid drains through the direct heat transfer section;
a liquid collector configured to receive substantially all of the liquid that drains through the direct heat transfer section; and
a pump operably connected to the liquid collector and configured to return liquid from the liquid collector to the liquid distribution system.
12. The evaporative heat rejection system of claim 11 , wherein the first and second orifices are positioned in the first conduit and the second conduit, respectively, such that the first stream and the second stream are emitted at an angle of between −45° and +45° with respect to the horizontal direction.
13. The evaporative heat rejection system of claim 11 , wherein the first stream and the second stream are emitted at an angle of between −25° and +10° with respect to the horizontal direction.
14. The evaporative heat rejection system of claim 11 , wherein the first and second liquid conduits are substantially parallel to each other.
15. The evaporative heat rejection system of claim 11 , wherein the plurality of liquid conduits are arranged in an array of substantially parallel conduits,
wherein conduits at edges of the array include orifices on one side of the conduit facing other conduits of the array,
wherein interior conduits of the array include orifices on each side of the conduit facing other conduits of the array,
wherein conduits at edges of the array have cross-sectional areas that are smaller than cross-sectional areas of interior conduits of the array.
16. The evaporative heat rejection system of claim 11 , wherein the plurality of liquid conduits are arranged in an array of substantially parallel conduits, and
wherein the indirect heat transfer surface section comprises heat exchange coils oriented substantially perpendicularly to the plurality of conduits arranged in an array.
17. The evaporative heat rejection system of claim 11 , further comprising a manifold coupled to first ends of the first and second liquid conduits of each conduit, wherein the manifold is adapted to transport liquid to the first and second liquid conduits,
wherein each of the first and second liquid conduit includes a plurality of orifices along a length of the conduits, and wherein orifices located at ends of each of the conduits proximate to the manifold are larger than orifices located at ends of the conduits distal to the manifold.
18. A method of distributing liquid over a heat transfer surface of an evaporative heat rejection system, the method comprising:
providing liquid at a predetermined pressure; and
transporting the liquid at the predetermined pressure through a plurality of liquid conduits, each liquid conduit having at least one orifice,
wherein at least a first orifice in a first liquid conduit and a second orifice in a second liquid conduit are positioned in the first conduit and the second conduit, respectively, such that when the liquid is transported under the predetermined pressure thought the conduits, the liquid is emitted from the first and second orifices in first and second streams, respectively, that collide at a collision site, thus causing liquid to be scattered from the collision site and distributed over the heat transfer surface.
19. The method of claim 18 , wherein the orifices are positioned such that the first stream and the second stream are emitted at an angle of between −45° and +45° with respect to the horizontal direction.
20. The method of claim 18 , wherein the first stream and the second stream are emitted at an angle of between −25° and +10° with respect to the horizontal direction.
21. The method of claim 18 , further comprising:
collecting the liquid after it has been distributed over and drained through the heat transfer surface; and
returning the liquid to be provided again at the predetermined pressure and to be transported again through the plurality of conduits.
22. The method of claim 18 , wherein the plurality of liquid conduits are arranged in an array of substantially parallel conduits, and
wherein the heat transfer surface comprises heat exchange coils oriented substantially perpendicularly to the plurality of conduits arranged in an array.
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US12/022,824 US20090188650A1 (en) | 2008-01-30 | 2008-01-30 | Liquid distribution in an evaporative heat rejection system |
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US12/022,824 US20090188650A1 (en) | 2008-01-30 | 2008-01-30 | Liquid distribution in an evaporative heat rejection system |
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US20090188650A1 true US20090188650A1 (en) | 2009-07-30 |
Family
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US12/022,824 Abandoned US20090188650A1 (en) | 2008-01-30 | 2008-01-30 | Liquid distribution in an evaporative heat rejection system |
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Owner name: EVAPCO, INC., MARYLAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MORGAN, JEFFREY;HAMILTON, DONALD;REEL/FRAME:023136/0819;SIGNING DATES FROM 20080128 TO 20080129 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |