US20090145603A1 - Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry - Google Patents
Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry Download PDFInfo
- Publication number
- US20090145603A1 US20090145603A1 US11/950,814 US95081407A US2009145603A1 US 20090145603 A1 US20090145603 A1 US 20090145603A1 US 95081407 A US95081407 A US 95081407A US 2009145603 A1 US2009145603 A1 US 2009145603A1
- Authority
- US
- United States
- Prior art keywords
- crossover tool
- operable communication
- actuator
- controller
- communication
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000004891 communication Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000003213 activating effect Effects 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims 1
- 238000012856 packing Methods 0.000 description 4
- 239000012530 fluid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 230000008867 communication pathway Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/02—Subsoil filtering
- E21B43/04—Gravelling of wells
- E21B43/045—Crossover tools
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
Definitions
- a downhole system employing a crossover tool includes an actuator in operable communication with the crossover tool; a controller in operable communication with the actuator; a wired pipe in operable communication with the controller; and a control device in operable communication with the wired pipe.
- a method for operating a crossover tool in a downhole environment includes sending a command signal from a control device through a wired pipe to a controller in operable communication with the crossover tool; and activating an actuator in operable communication with the crossover tool; and actuating the crossover tool with the actuator to a desired position of the crossover tool.
- FIG. 1 is a schematic view of a gravel packing system in accordance with the present disclosure.
- a gravel packing system 10 having a cross over tool 12 capable of remote actuation and optionally communication of a confirmation of actuation signal is illustrated.
- the system includes a cross over tool 12 having a number of operable positions such as “squeeze”, “circulate”, “reverse”, etc. It will be understood that the positions indicated are exemplary positions and that potentially all positions available in crossover tools are contemplated.
- Such crossover tool includes a valve 14 that is alignable in any one of these positions to flow fluid in a direction consonant with the desired operation at the time. The crossover tool is repositionable as many times as is desired or required for a given operation.
- one pathway for which the crossover tool can be set to direct fluid flow is to the annulus of the gravel packing system to place a gravel pack in an annular space (not shown) between the system 10 and a formation (not shown) for such purpose as to structurally enhance an unconsolidated formation, for example.
- the cross over tool 12 is in operable communication with an actuator 16 to move the valve 14 between the various noted positions.
- a power source is provided for the actuator in one of a number of configurations. In one configuration, the power source is local to the crossover tool and actuator.
- Such source may be an electrochemical source such as a battery or another type of local source such as a generator 18 that may be separate from the actuator as shown or may be integral therewith.
- the power source may be located more remotely from the actuator 16 and supplied to the actuator (and other power using components of the crossover tool) via pathways such as those schematically illustrated in FIG. 1 .
- the power may be supplied along a signal conduit described more fully hereunder.
- the actuator 16 is also in operable communication with a controller 20 .
- the controller may be configured as one or more individual units as required or desired.
- the controller 20 is configured as two units 20 a and 20 b , in operable communication with one another.
- Unit 20 b is also in operable communication with a wired pipe 22 , commercially available from Intelliserve Inc.
- the wired pipe 22 may extend over a long distance to a remote transmitter 24 that itself is in operable communication with a control device 26 .
- the control device may be at surface and may be an automatic processor or may require a human operator.
- the control device is capable of sending a signal to the downhole control unit 20 b , thereby communicating with control unit 20 a where the signal received is interpreted and consequently the actuator 16 to execute the desired action.
- the actuator 16 actuates the crossover tool to the position requested by the control device 26 , thereby facilitating wellbore operations.
- the downhole control unit 20 a is in operable communication with a sensor 28 positioned to effectively monitor and verify the position of the valve 14 .
- the sensor 28 is also capable of generating a signal readable by the control unit 20 a .
- Unit 20 a then relays the signal to the control device 26 confirming the desired action at the crossover tool 12 and indeed providing real time indication of the current position of the valve 14 so that subsequent operator shift personnel at the surface or other remote location need not be informed of the position of the valve 14 by outgoing personnel but rather can easily check.
- the communication between the control device 26 and the crossover tool 12 is entirely facilitated by the wired pipe. This ensures that the communication pathway is protected from the gravel slurry being pumped to the gravel packing location while still affording the operator real time confirmation that the downhole components are in desired positions long before a traditional configuration would provide indication of an improperly positioned valve 14 .
Abstract
A downhole system employing a crossover tool includes an actuator in operable communication with the crossover tool; a controller in operable communication with the actuator; a wired pipe in operable communication with the controller; and a control device in operable communication with the wired pipe and method.
Description
- In the hydrocarbon recovery industry, increasingly, there is a demand for better instrumented downhole tools. Such tools, if possible to create, provide greater information to a well operator thereby enhancing the potential for greater certainty about well conditions and tools conditions, greater production returns and therefore higher profit margin on the well. While efforts have been made in a large number of individual areas of well equipment, some areas have not lent themselves to instrumentation, and have therefore either been left to the tried and true methods without efforts to enhance them through instrumentation or such efforts have failed. One such area of wellbore technology is crossover tools for gravel packs. Crossover tools are actuated by manipulating the tubing string using reciprocation thereabove, to direct the fluid flow path within the tool. Based upon the position of the crossover tool relative to the gravel pack packer, the tool is in different flow modes. Due to the frequency of manipulation, the overall possibility of the string becoming stuck in the gravel pack packer increases. Moreover, because a seasoned field engineer is needed to run the equipment, cost associated with the operation are necessarily increased. The skill of the seasoned engineer are, however, unequivocally required for conventional systems to ensure proper positioning to the crossover tool so that slurry is in fact being guided to the desired location rather than to an erroneous one, where significant damage to the system and the well could result. Further, it is noted that conventional systems are difficult, if not impossible, to use on floating rigs (an ever more common configuration for deep sea platforms) because conventional tools do not lend themselves to the use of positive stops. With the absence of positive stops, there is no way to verify position or compensate for heave of the floating platform. Heretofore, there has been no advanced method and apparatus available to actuate and/or monitor a crossover tool.
- A downhole system employing a crossover tool includes an actuator in operable communication with the crossover tool; a controller in operable communication with the actuator; a wired pipe in operable communication with the controller; and a control device in operable communication with the wired pipe. A method for operating a crossover tool in a downhole environment includes sending a command signal from a control device through a wired pipe to a controller in operable communication with the crossover tool; and activating an actuator in operable communication with the crossover tool; and actuating the crossover tool with the actuator to a desired position of the crossover tool.
- Referring now to the drawings wherein like elements are numbered alike in the several Figures:
-
FIG. 1 is a schematic view of a gravel packing system in accordance with the present disclosure. - Referring to
FIG. 1 , agravel packing system 10 having a cross overtool 12 capable of remote actuation and optionally communication of a confirmation of actuation signal is illustrated. The system includes a cross overtool 12 having a number of operable positions such as “squeeze”, “circulate”, “reverse”, etc. It will be understood that the positions indicated are exemplary positions and that potentially all positions available in crossover tools are contemplated. Such crossover tool includes avalve 14 that is alignable in any one of these positions to flow fluid in a direction consonant with the desired operation at the time. The crossover tool is repositionable as many times as is desired or required for a given operation. For example, one pathway for which the crossover tool can be set to direct fluid flow is to the annulus of the gravel packing system to place a gravel pack in an annular space (not shown) between thesystem 10 and a formation (not shown) for such purpose as to structurally enhance an unconsolidated formation, for example. The cross overtool 12 is in operable communication with anactuator 16 to move thevalve 14 between the various noted positions. A power source is provided for the actuator in one of a number of configurations. In one configuration, the power source is local to the crossover tool and actuator. Such source may be an electrochemical source such as a battery or another type of local source such as agenerator 18 that may be separate from the actuator as shown or may be integral therewith. In another embodiment, the power source may be located more remotely from theactuator 16 and supplied to the actuator (and other power using components of the crossover tool) via pathways such as those schematically illustrated inFIG. 1 . Where power is supplied from a surface location, for example, the power may be supplied along a signal conduit described more fully hereunder. - The
actuator 16 is also in operable communication with a controller 20. The controller may be configured as one or more individual units as required or desired. InFIG. 1 , the controller 20 is configured as twounits Unit 20 b is also in operable communication with awired pipe 22, commercially available from Intelliserve Inc. Thewired pipe 22 may extend over a long distance to aremote transmitter 24 that itself is in operable communication with acontrol device 26. The control device may be at surface and may be an automatic processor or may require a human operator. The control device is capable of sending a signal to thedownhole control unit 20 b, thereby communicating withcontrol unit 20 a where the signal received is interpreted and consequently theactuator 16 to execute the desired action. Theactuator 16 actuates the crossover tool to the position requested by thecontrol device 26, thereby facilitating wellbore operations. - In one embodiment, the
downhole control unit 20 a, further, is in operable communication with asensor 28 positioned to effectively monitor and verify the position of thevalve 14. In specific embodiments, thesensor 28 is also capable of generating a signal readable by thecontrol unit 20 a.Unit 20 a then relays the signal to thecontrol device 26 confirming the desired action at thecrossover tool 12 and indeed providing real time indication of the current position of thevalve 14 so that subsequent operator shift personnel at the surface or other remote location need not be informed of the position of thevalve 14 by outgoing personnel but rather can easily check. The communication between thecontrol device 26 and thecrossover tool 12 is entirely facilitated by the wired pipe. This ensures that the communication pathway is protected from the gravel slurry being pumped to the gravel packing location while still affording the operator real time confirmation that the downhole components are in desired positions long before a traditional configuration would provide indication of an improperly positionedvalve 14. - While preferred embodiments have been shown and described, modifications and substitutions may be made thereto without departing from the spirit and scope of the invention. Accordingly, it is to be understood that the present invention has been described by way of illustrations and not limitation.
Claims (12)
1. A downhole system employing a crossover tool comprising:
an actuator in operable communication with the crossover tool;
a controller in operable communication with the actuator;
a wired pipe in operable communication with the controller; and
a control device in operable communication with the wired pipe.
2. The system as claimed in claim 1 further comprising a sensor in operable communication with the crossover tool and configured to monitor a valve position of the crossover tool.
3. The system as claimed in claim 2 wherein the controller is in operable communication with the sensor and is capable of transmitting a signal received from the sensor to a remote location.
4. The system as claimed in claim 1 wherein the controller includes a downhole control unit and a microprocessor.
5. The system as claimed in claim 1 wherein the actuator is in operable communication with a power source.
6. The system as claimed in claim 5 wherein the power source is a downhole power source.
7. The system as claimed in claim 5 wherein the power source is an electrochemical source.
8. The system as claimed in claim 5 wherein the power source is a generator.
9. The system as claimed in claim 1 wherein the control device includes a transmitter/receiver in operable communication with the wired pipe to transmit and receive signals therefrom.
10. A method for operating a crossover tool in a downhole environment comprising:
sending a command signal from a control device through a wired pipe to a controller in operable communication with the crossover tool; and
activating an actuator in operable communication with the crossover tool; and
actuating the crossover tool with the actuator to a desired position of the crossover tool.
11. The method of claim 10 further comprising:
monitoring a position of the crossover tool with a sensor.
12. The method of claim 11 further comprising:
communicating the position of the crossover tool valve with the wired pipe to the control device.
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/950,814 US20090145603A1 (en) | 2007-12-05 | 2007-12-05 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
RU2010127373/03A RU2486331C2 (en) | 2007-12-05 | 2008-11-18 | Crossover for remote control for gravel-bed filter construction using communications and remote measurement by drill pipes equipped with cable |
BRPI0820675-9A BRPI0820675A2 (en) | 2007-12-05 | 2008-11-18 | Remotely controlled boulder passage tool using wired drill pipe communication and telemetry |
PCT/US2008/083930 WO2009076014A2 (en) | 2007-12-05 | 2008-11-18 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
AU2008335571A AU2008335571A1 (en) | 2007-12-05 | 2008-11-18 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
CA2707923A CA2707923C (en) | 2007-12-05 | 2008-11-18 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
EG2010060919A EG25703A (en) | 2007-12-05 | 2010-06-02 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
NO20100853A NO20100853L (en) | 2007-12-05 | 2010-06-16 | Remote controlled transition tool for gravel packing using wired drill communication and telemetry |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/950,814 US20090145603A1 (en) | 2007-12-05 | 2007-12-05 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
Publications (1)
Publication Number | Publication Date |
---|---|
US20090145603A1 true US20090145603A1 (en) | 2009-06-11 |
Family
ID=40720428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/950,814 Abandoned US20090145603A1 (en) | 2007-12-05 | 2007-12-05 | Remote-controlled gravel pack crossover tool utilizing wired drillpipe communication and telemetry |
Country Status (8)
Country | Link |
---|---|
US (1) | US20090145603A1 (en) |
AU (1) | AU2008335571A1 (en) |
BR (1) | BRPI0820675A2 (en) |
CA (1) | CA2707923C (en) |
EG (1) | EG25703A (en) |
NO (1) | NO20100853L (en) |
RU (1) | RU2486331C2 (en) |
WO (1) | WO2009076014A2 (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080164027A1 (en) * | 2007-01-07 | 2008-07-10 | Schlumberger Technology Corporation | Rigless sand control in multiple zones |
US20090033516A1 (en) * | 2007-08-02 | 2009-02-05 | Schlumberger Technology Corporation | Instrumented wellbore tools and methods |
US20100163235A1 (en) * | 2008-12-30 | 2010-07-01 | Schlumberger Technology Corporation | Efficient single trip gravel pack service tool |
US20110017469A1 (en) * | 2009-07-21 | 2011-01-27 | Schlumberger Technology Corporation | Rotatable valve for downhole completions |
EP2470750A2 (en) * | 2009-08-24 | 2012-07-04 | Baker Hughes Incorporated | Fiber optic inner string position sensor system |
US8220542B2 (en) | 2006-12-04 | 2012-07-17 | Schlumberger Technology Corporation | System and method for facilitating downhole operations |
US20120205122A1 (en) * | 2011-02-10 | 2012-08-16 | Baker Hughes Incorporated | Flow control device and methods for using same |
WO2013019417A2 (en) * | 2011-08-04 | 2013-02-07 | Baker Hughes Incorporated | Systems and methods for implementing different modes of communication on a communication line between surface and downhole equipment |
CN103644106A (en) * | 2013-11-11 | 2014-03-19 | 山东祺龙海洋石油钢管股份有限公司 | Control cabinet for electric submersible reciprocation pump |
WO2015073056A1 (en) * | 2013-11-13 | 2015-05-21 | Halliburton Energy Services, Inc. | Gravel Pack Service Tool Used to Set a Packer |
US9181796B2 (en) | 2011-01-21 | 2015-11-10 | Schlumberger Technology Corporation | Downhole sand control apparatus and method with tool position sensor |
WO2016044019A1 (en) * | 2014-09-15 | 2016-03-24 | Weatherford Technology Holdings, Llc | Universal remote control system for hydrocarbon recovery tools |
US9523264B2 (en) | 2011-11-11 | 2016-12-20 | Weatherford Technology Holdings, Llc | Gravel pack crossover tool with low drag force |
WO2017003490A1 (en) * | 2015-07-02 | 2017-01-05 | Halliburton Energy Services, Inc. | Methods and systems employing an electrically powered crossover service tool |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9416653B2 (en) | 2013-12-18 | 2016-08-16 | Baker Hughes Incorporated | Completion systems with a bi-directional telemetry system |
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- 2008-11-18 WO PCT/US2008/083930 patent/WO2009076014A2/en active Application Filing
- 2008-11-18 AU AU2008335571A patent/AU2008335571A1/en not_active Abandoned
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Cited By (30)
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US8220542B2 (en) | 2006-12-04 | 2012-07-17 | Schlumberger Technology Corporation | System and method for facilitating downhole operations |
US20080164027A1 (en) * | 2007-01-07 | 2008-07-10 | Schlumberger Technology Corporation | Rigless sand control in multiple zones |
US8245782B2 (en) | 2007-01-07 | 2012-08-21 | Schlumberger Technology Corporation | Tool and method of performing rigless sand control in multiple zones |
US20090033516A1 (en) * | 2007-08-02 | 2009-02-05 | Schlumberger Technology Corporation | Instrumented wellbore tools and methods |
US20100163235A1 (en) * | 2008-12-30 | 2010-07-01 | Schlumberger Technology Corporation | Efficient single trip gravel pack service tool |
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Also Published As
Publication number | Publication date |
---|---|
BRPI0820675A2 (en) | 2015-06-16 |
WO2009076014A2 (en) | 2009-06-18 |
WO2009076014A3 (en) | 2010-07-15 |
EG25703A (en) | 2012-05-22 |
RU2010127373A (en) | 2012-01-10 |
CA2707923A1 (en) | 2009-06-18 |
NO20100853L (en) | 2010-06-30 |
CA2707923C (en) | 2014-04-22 |
AU2008335571A1 (en) | 2009-06-18 |
RU2486331C2 (en) | 2013-06-27 |
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