US20080244932A1 - Article of Footwear - Google Patents

Article of Footwear Download PDF

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Publication number
US20080244932A1
US20080244932A1 US12/139,687 US13968708A US2008244932A1 US 20080244932 A1 US20080244932 A1 US 20080244932A1 US 13968708 A US13968708 A US 13968708A US 2008244932 A1 US2008244932 A1 US 2008244932A1
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United States
Prior art keywords
support structure
toeward
implementations
foot support
footwear
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US12/139,687
Inventor
David Nau
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Stride Rite Corp
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Stride Rite Corp
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Filing date
Publication date
Priority claimed from US11/234,465 external-priority patent/US7437838B2/en
Application filed by Stride Rite Corp filed Critical Stride Rite Corp
Priority to US12/139,687 priority Critical patent/US20080244932A1/en
Assigned to THE STRIDE RITE CORPORATION reassignment THE STRIDE RITE CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NAU, DAVID
Publication of US20080244932A1 publication Critical patent/US20080244932A1/en
Assigned to JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT reassignment JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT SECURITY AGREEMENT Assignors: THE STRIDE RITE CORPORATION
Abandoned legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00Footwear characterised by the shape or the use
    • A43B3/12Sandals; Strap guides thereon
    • A43B3/128Sandals; Strap guides thereon characterised by the sole
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/026Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/02Soles; Sole-and-heel integral units characterised by the material
    • A43B13/12Soles with several layers of different materials
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/16Pieced soles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B3/00Footwear characterised by the shape or the use
    • A43B3/0036Footwear characterised by the shape or the use characterised by a special shape or design

Definitions

  • This disclosure relates to articles of footwear.
  • shoes include an upper portion and a sole.
  • the upper portion When the upper portion is secured to the sole, the upper portion along with the sole define a void that is configured to securely and comfortably hold a human foot.
  • the upper portion and/or sole are/is formed from multiple layers that can be stitched or adhesively bonded together.
  • the upper portion can be made of a combination of leather and fabric, or foam and fabric, and the sole can be formed from at least one layer of natural rubber.
  • materials are chosen for functional reasons, e.g., water-resistance, durability, abrasion-resistance, and breathability, while shape, texture, and color are used to promote the aesthetic qualities of the shoe.
  • the disclosure relates to shoes having variable flexibility, e.g., laterally, or along a longitudinal axis of the shoe.
  • shoes are disclosed that have arm portions and/or plates having variable flexibility.
  • the disclosure also relates to shoe amenable for water related uses.
  • an article of footwear includes an upper portion and a lower portion molded integrally with the upper portion (e.g. unibody construction).
  • the integral upper and lower portions comprise a polyolefin.
  • the article of footwear includes at least one rubber ground contact pad secured to the lower portion.
  • the polyolefin is a ethylene-vinyl-acetate copolymer (EVA).
  • EVA ethylene-vinyl-acetate copolymer
  • the ground contact pad may define a siped surface (e.g. a razor siped surface or a molded siped surface).
  • a first ground contact pad is secured to a toeward region of the lower portion and a second ground contact pad is secured to a heelward region of the lower portion.
  • the integral upper and lower portions form a sandal.
  • the lower portion defines at least one through aperture.
  • the lower portion defines an upper surface and a lower surface, and the through aperture extends between the upper and lower surfaces.
  • the toeward region of the lower portion defines at least one through aperture and the heelward region of the lower portion defines at least one through aperture.
  • the unibody EVA construction of the upper and lower portions provide a hydrophobic article of footwear amenable to water activities.
  • at least the implementations that include the rubber siped ground contact pads secured to the lower portion provide improved traction on wet surfaces, such as boat decks and docks.
  • the disclosure features shoes having an assembly including a foot support structure and a plate mounted upon the foot support structure.
  • the foot support structure includes a cross member, and a first pair of cantilevered arm portions extending from the cross member in a heelward direction, with a first, heelward-extending gap defined therebetween.
  • the first pair of cantilevered arm portions can be, e.g., configured to reengage in a heelward direction, at a location spaced from the cross member.
  • the cross member can be, e.g., disposed in a forefoot region of the foot support structure.
  • the foot support structure includes a second pair of cantilevered arm portions extending from the cross member in a toeward direction, with a second, toeward-extending gap defined therebetween.
  • the second pair of cantilevered arm portions can similarly be configured, e.g., to reengage in a toeward direction, at a location spaced from the cross member.
  • the foot support structure defines a first, upper surface directed towards a wearer's foot when the shoe is worn and an opposite surface.
  • the plate can be, e.g., mounted upon the first surface.
  • the plate can, e.g., vary in beam stiffness along a longitudinal axis of the shoe.
  • the beam stiffness is measured as a product of an overall moment of inertia of a nominal cross-section and an effective modulus of elasticity (Young's modulus) of a material from which the plate is formed.
  • the plate can, e.g., vary in thickness along a longitudinal axis of the shoe and/or can be formed from materials that vary in hardness and/or flexural modulus.
  • the plate is formed from polymeric material, e.g., a thermoplastic (e.g., a thermoplastic polyurethane).
  • the polymeric material can have, e.g., a flexural modulus of from about 5.0 MPa to about 2000 MPa, measured at 25° C. by DMA in a linear region of a stress strain curve.
  • the polymeric material has a flexural modulus that is from about 15.0 MPa to about 1200 MPa.
  • the polymeric material has a hardness of from about 50 Shore A to about 80 Shore D, as measured using ASTM D2240 at 25° C. In specific implementations, the hardness is from about 70 Shore A to about 76 Shore D.
  • the plate has a toeward portion and a heelward portion, and the heelward portion has a relatively higher beam stiffness than the toeward portion.
  • the toeward portion and the heelward portion are each formed from a polyurethane material, e.g., a thermoplastic polyurethane. Each portion can be made, e.g., by molding (e.g., co-molding).
  • the material from which the toeward portion of the plate is made has a hardness of from about 50 Shore A to about 95 Shore A and a flexural modulus of from about 5.0 MPa to about 105.0 MPa; and the material from which the rearward portion of the plate is made has a hardness of about 90 Shore A to about 76 Shore D and a flexural modulus of from about 75.0 MPa to about 1700 MPa.
  • a thickness of the toeward and/or heelward portion of the plate is from about 0.25 mm to about 2.5 mm.
  • the first, heelward-extending gap defined between the first pair of cantilevered arm portions extends along at least 50 percent of a total length of the foot support structure, e.g., at least 60 percent, 65 percent, 70 percent, 75 percent, or at least 85 percent of the total length of the foot support structure.
  • the foot support structure can made, e.g., from a material that includes a polyolefin, e.g., ethylene-vinyl-acetate copolymer (EVA) or linear, low density polyethylene (e.g., a copolymer of ethylene and a 5-20 carbon ⁇ -olefin such as 1-octene).
  • the foot support structure can be made, e.g., by injection molding or compression molding.
  • the material of the foot support structure can be foamed during the forming of the foot support structure, making it, e.g., advantageously low in density, and, therefore, weight. When the material of the foot support structure is foamed, the cellular structure of the foam can be open or closed.
  • the material of the foot support structure can, e.g., have a hardness from about 30 ASKER C to about 75 ASKER C, e.g., 40 ASKER C to about 60 ASKER C, as measured using Japanese Standard SRIS 0101 at 25° C.
  • a combined length of the first gap and the second gap can be, e.g., at least 50 percent of a total length of the foot support structure, e.g., at least 60 percent, 65 percent, 70 percent, 75 percent, 85 percent, or at least about 90 percent of a total length of the foot support structure.
  • the assembly is used in a sandal or a boating shoe.
  • the foot support structure also includes straps, e.g., that extend through reinforced apertures defined in the foot support structure. If desired, straps can be made releasably engageable, e.g., by applying hook-and-loop type fasteners to the straps.
  • the shoe assembly can further include a liner mounted to an outer surface of the plate.
  • the liner material can, e.g., define siping extending transversely to a longitudinal axis of the shoe. This can be advantageous when extra traction and slip resistance is desired.
  • the liner is formed from foamed EVA.
  • the liner can have, e.g., a hardness from about 25 ASKER C to about 65 ASKER C, e.g., 35 ASKER C to about 55 ASKER C, as measured using Japanese Standard SRIS 010 at 25° C.
  • the material of the liner is foamed, the cellular structure of the foam can be open or closed.
  • the shoe assembly further includes an outsole mounted to the opposite surface of the foot support structure.
  • an outsole can, e.g., increase the wear-resistance of the shoe assembly.
  • the outsole can define siping extending transversely to a longitudinal axis of the shoe.
  • the outsole is formed from vulcanized rubber material, e.g., a natural rubber material.
  • the outsole is formed from a material having a hardness from about 40 Shore A to about 95 Shore A, e.g., from about 50 Shore A to about 80 Shore A, as measured using ASTM D2240 at 25° C.
  • the disclosure features shoes having an assembly having a foot support structure and a top plate mounted upon the foot support structure.
  • the foot support structure includes a cross member, and a first pair of cantilevered arm portions extending from the cross member in a toeward direction, with a first, toeward-extending gap defined therebetween.
  • the first pair of cantilevered arm portions can, e.g., be configured to reengage in a toeward direction, at a location spaced from the cross member.
  • the cross member can be, e.g., disposed in a forefoot region of the foot support structure. Any of the features described above with respect to the first aspect can be applied to this aspect.
  • the disclosure features a shoe that includes a plate formed of at least two different materials.
  • the plate can have a toeward portion and a heelward portion.
  • the heelward portion can, e.g., have a relatively higher beam stiffness than the toeward portion.
  • the toeward portion includes a polymeric material having a hardness of from about 50 Shore A to about 95 Shore A and a flexural modulus of from about 5.0 MPa to about 115.0 MPa; and the rearward portion includes a polymeric material having a hardness of about 85 Shore A to about 80 Shore D and a flexural modulus of from about 75.0 MPa to about 1900 Mpa.
  • the disclosure features shoes having a foot support structure that includes a cross member, and a first pair of cantilevered arm portions extending from the cross member in a heelward direction, with a first, heelward-extending gap defined therebetween.
  • the first pair of cantilevered arm portions can be, e.g., configured to reengage in a heelward direction, at a location spaced from the cross member.
  • the cross member can be, e.g., disposed in a forefoot region of the foot support structure.
  • the foot support structure includes a second pair of cantilevered arm portions extending from the cross member in a toeward direction, with a second, toeward-extending gap defined therebetween.
  • the second pair of cantilevered arm portions can be, e.g., configured to reengage in a toeward direction, at a location spaced from the cross member. Any of the other features described herein with respect to the foot support structure can be applied to this aspect.
  • Implementations may include any one, or combination of the following advantages.
  • the shoes described herein flex naturally along with the wearer's feet, allowing the wearer to control his/her movement as if they were barefoot, while at the same time providing adequate protection for the wearer's feet.
  • the shoes are lightweight.
  • the shoes have enhanced breathability, providing many hours of continuous comfort.
  • FIG. 1 is an exploded, perspective view of a left foot sandal assembly having a foot support structure having both toeward and heelward cantilevered arm portions, an outsole, a plate and a liner.
  • FIG. 2 is a bottom view of a right foot sandal assembly having toeward and heelward cantilevered arm portions like those of FIG. 1 .
  • FIG. 2A is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 A- 2 A (siping not shown on either the liner nor outsole in cross-sections 2 A- 2 H).
  • FIG. 2B is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 B- 2 B.
  • FIG. 2C is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 C- 2 C.
  • FIG. 2D is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 D- 2 D.
  • FIG. 2E is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 E- 2 E.
  • FIG. 2F is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 F- 2 F.
  • FIG. 2G is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 G- 2 G.
  • FIG. 2H is a cross-sectional view of the sandal assembly of FIG. 2 , taken along line 2 H- 2 H.
  • FIG. 3A is an outer side view of the sandal assembly of FIG. 2 .
  • FIG. 3B is an inner side view of the sandal assembly of FIG. 2 .
  • FIG. 4 is a bottom view of an alternative foot support structure having only toeward cantilevered arm portions.
  • FIG. 5 is a bottom view of an alternative foot support structure having toeward cantilevered arm portions that reengage.
  • FIG. 6 is a bottom view of an alternative foot support structure having heelward cantilevered arm portions that reengage.
  • FIG. 7 is a bottom view of an alternative foot support structure having heelward and toeward cantilevered arm portions that reengage.
  • FIG. 8 is an inner perspective view of a portion of a foot support structure having reinforced apertures.
  • FIG. 9 is an outer perspective view of the portion of the foot support structure shown in FIG. 8
  • FIG. 10 is a side view of a right foot sandal assembly.
  • FIG. 11 is a bottom view of a right foot sandal assembly shown in FIG. 10 .
  • a sandal has an assembly 10 that includes a foot support structure 20 and a top plate 30 mounted upon foot support structure 20 .
  • Support structure 20 includes a forefoot cross member 40 and a first pair of cantilever arm portions 42 extending from the forefoot cross member 40 in a heelward direction (direction indicated by arrow 50 ), with a first, heelward-extending gap 60 defined therebetween.
  • Foot support structure 20 also includes a second pair of cantilevered arm portions 62 extending from the forefoot cross member 40 in a toeward direction (direction indicated by arrow 70 ), with a second, toeward-extending gap 72 defined therebetween.
  • foot support structure 20 defines a recessed first, upper surface 80 directed towards engagement with a wearer's foot when the shoe is worn, and an opposite, second, lower surface 82 directed towards engagement with a walking surface.
  • Recessed upper surface 80 is configured to accept the plate 30 , which is mounted via bottom surface 95 , e.g., by adhesive or solvent bonding, upon the first, upper surface 80 of the foot support structure 20 .
  • plate 30 defines a plurality of apertures 98 in locations that correspond to first and second gaps 60 and 72 (perhaps best seen in FIG. 2 ).
  • Shoe assembly 10 also defines a liner 100 that includes a plurality of apertures 101 that line up with apertures 98 of plate 30 when the liner 100 is mounted to a first, upper surface 115 of top plate 30 . Having the apertures 101 of liner 100 and apertures 98 of plate 30 in alignment can allow for effective air circulation through the sandal.
  • assembly 10 includes an outsole 120 mounted to the opposite, second, lower surface 82 of the foot support structure 20 .
  • the outsole 120 includes a first pair of cantilevered arm portions 122 extending from an outsole cross member 124 in a heelward direction, with a first, heelward-extending gap 126 defined therebetween, and a second pair of cantilevered arm portions 128 extending from the outsole cross member 124 in a toeward direction, with a second, toeward gap 130 defined therebetween.
  • first and second pair of cantilevered arm portions 122 and 128 are aligned with the first and second cantilevered arm portions 42 and 62 of foot support structure 20 .
  • Such a construction can allow for the sandal to flex naturally along with the wearer's foot, allowing the wearer to control his/her movement as if they were barefoot, while at the same time providing adequate protection to the wearer's feet.
  • top plate 30 varies in beam stiffness along a longitudinal axis (indicated by double-headed arrow 90 ) of the shoe.
  • the beam stiffness is measured as a product of an overall moment of inertia of a nominal cross-section and an effective modulus of elasticity (Young's modulus) of a material from which the plate is formed.
  • Beam stiffness can be varied by varying material hardness and/or flexural modulus and/or thickness of the plate 30 .
  • top plate 30 is formed of polymeric material, e.g., thermoplastic or thermoset polymeric material.
  • the thermoplastic material can be, e.g., an elastomer, e.g., natural rubber, blends of styrenic block copolymers and polypropylene, elastomeric nylons (e.g., polyetheramides) or polyurethanes.
  • the thermoplastic is a polyurethane, e.g., polyether or polyester soft-segment polyurethane, such as those available from Dow Plastics under the tradename PELLETHANETM and ISOPLASTTM.
  • the polymeric material has flexural modulus of from about 2.5 MPa to about 2100 Mpa, e.g., from about 5.0 MPa to about 500 Mpa, as measured at 25° C. by DMA in a linear region of a stress strain curve.
  • the polymeric material has hardness of from about 50 Shore A to about 85 Shore D, e.g., from about 75 Shore A to about 76 Shore D, as measured using ASTM D2240 at 25° C.
  • plate 30 includes a toeward portion 92 and a heelward portion 94 (demarcation of portions indicated generally by dotted line 105 ).
  • the heelward portion 94 has a relatively higher beam stiffness than the toeward portion 92 , allowing toeward portion 92 to flex more easily than heelward portion 94 when the wearer walks.
  • the beam stiffness of portions 92 and 94 is varied by making the portions out of materials having a contrasting hardness and/or flexural modulus.
  • plate 30 can be formed, e.g., by molding (e.g., co-molding).
  • the material of the toeward portion 92 of plate 30 has hardness of from about 80 Shore A to about 95 Shore A, flexural modulus of from about 5.0 MPa to about 85.0 MPa and thickness from about 0.25 mm to about 2.5 mm; and the material of the rearward portion 94 of plate 30 has hardness of about 95 Shore A to about 80 Shore D, flexural modulus of from about 75.0 MPa to about 1700 MPa, and thickness from about 0.25 mm to about 2.5 mm.
  • the material of the toeward portion 92 of plate 30 has hardness of from about 90 Shore A and thickness of 1.5 mm; and the material of the rearward portion 94 of plate 30 has hardness of about 74 Shore D and thickness of 1.5 mm.
  • a combined length of the second, toeward-extending gap 72 and the first, heelward-extending gap 60 is at least 50 percent of a total length L (see FIG. 3A ) of the foot support structure, e.g., at least 60 percent, 65 percent, 70 percent, 75 percent, 80 percent, 85 percent, or at least about 90 percent of the total length of the foot support structure 20 .
  • Foot support structure 20 , liner 100 and outsole 120 can each independently be formed of thermoset material, e.g., natural rubber, or thermoplastic, e.g., polyolefin material.
  • the thermoplastic material can be an elastomer, e.g., styrenic block copolymer, polyethylene, linear, low density polyethylene (e.g., a copolymer of 1-octene and ethylene), polyurethane (e.g., a polyether or polyester soft-segment polyurethane), elastomeric polyester (e.g., polyether-polyester), and mixtures of these elastomers.
  • elastomer e.g., styrenic block copolymer
  • polyethylene linear, low density polyethylene (e.g., a copolymer of 1-octene and ethylene)
  • polyurethane e.g., a polyether or polyester soft-segment polyurethane
  • support structure 20 is formed by injection molding using ethylene-vinyl-acetate copolymer (EVA) and a foaming agent, e.g., an exothermic or endothermic foaming agent.
  • EVA ethylene-vinyl-acetate copolymer
  • foaming agent e.g., an exothermic or endothermic foaming agent.
  • Chemical foaming agents are available from Clariant Corporation under the tradename HYDROCEROL®. When the material is foamed, the cellular structure of the foam can be open or closed.
  • support structure 20 has a maximum thickness, measured from lower surface 82 to upper surface 80 , of from about 15.0 mm to about 35.0 mm, e.g., from about 18.0 mm to about 25.0 mm.
  • the material of support structure 20 is a foam having hardness of from about 30 ASKER C to about 75 ASKER C, e.g., 40 ASKER C to about 60 ASKER C, as measured using Japanese Standard SRIS 0101 at 25° C. In a specific example, the foam has hardness of about 53 ASKER C.
  • liner 100 and outsole 120 can define siping that extends transversely to a longitudinal axis, e.g., for enhanced traction or gripping.
  • liner 100 and/or outsole 120 is between about 0.5 mm and 5.0 mm thick, e.g., between about 1.0 mm to about 4.0 mm, or between about 1.5 mm and 4.0 mm thick.
  • the material of liner 100 is a foam having hardness of from about 30 ASKER C to about 55 ASKER C, e.g., 35 ASKER C to about 50 ASKER C, as measured using Japanese Standard SRIS 0101 at 25° C.
  • the foam has hardness of about 40 ASKER C.
  • the cellular structure of the foam can be open or closed.
  • foot support structure 20 can also include straps 161 that extend through apertures 140 , e.g., apertures reinforced with a collar (described below), defined in support structure 20 .
  • straps are made releasably engageable by complementary hook 150 and loop 160 material, forming a hook-and-loop type fastener.
  • the foot support structure has both heelward and toeward extending cantilevered arm portions
  • the foot support structure has only heelward or only toeward cantilevered arm portions.
  • a foot support structure 200 is illustrated having only a pair of toeward extending cantilevered arm portions 202 .
  • the shoe assembly can generally include all the other features described herein in reference to FIGS. 1 , 2 , 2 A- 2 H and 3 A and 3 B.
  • the shoe assembly can include a plate, e.g., a plate having contrasting stiffness, an outsole and a liner.
  • FIG. 5 illustrates a foot support structure 210 having only toeward extending cantilevered arm portions that reengage in a toeward direction
  • FIG. 6 illustrates a foot support structure 220 having only heelward extending cantilevered arm portions that reengage in a heelward direction
  • FIG. 7 illustrates a foot support structure 230 having both heelward and toeward cantilevered arm portions that each reengage.
  • the shoe assembly can generally include all the other features described herein with reference to FIGS. 1 , 2 , 2 A- 2 H and 3 A and 3 B.
  • any such shoe assembly can include a plate, e.g., a plate having contrasting beam stiffness, an outsole and a liner.
  • cross members While implementations have been shown in which cross members are generally disposed in the forefoot of the foot support structure, in other implementations, such cross members may be disposed in other locations, e.g., locations more central to the foot support structure.
  • FIGS. 8 and 9 which are inner and outer perspective views, respectively, illustrate a support member 20 having apertures reinforced with collars 300 .
  • Collars can, e.g., strengthen the support member in the area about the apertures so that the support member resists tearing when the straps are tightened.
  • collar 300 is asymmetric in that the portion configured to reside on the inside of the support member includes a tab 304 .
  • the collars are press fit into the apertures, and the tab 304 is then bonded, e.g., by using an adhesive, to the support structure.
  • Tab 304 can, e.g., aid in reinforcing the area about the apertures by distributing an applied load over a larger surface area of the support structure.
  • tab 304 is made from a thermoplastic, e.g., a thermoplastic polyurethane.
  • an article of footwear 400 (e.g. shoe, sandal, boot, etc) includes an upper portion 410 and a lower portion 420 molded integral with the upper portion 410 (e.g. unibody construction).
  • the integral upper and lower portions 410 , 420 form a sandal.
  • the integral upper and lower portions 410 , 420 comprise a polyolefin.
  • the polyolefin is an ethylene-vinyl-acetate copolymer (EVA).
  • EVA ethylene-vinyl-acetate copolymer
  • the article of footwear 400 includes at least one rubber ground contact pad 430 secured to the lower portion 402 .
  • the ground contact pad 430 may define a siped surface 432 (e.g.
  • a first ground contact pad 430 A is secured to a toeward region 422 of the lower portion 420 and a second ground contact pad 430 B is secured to heelward region 424 of the lower portion 420 .
  • the lower portion 420 defines one or more apertures 440 therethrough to provide fluid passageways.
  • the lower portion 420 has an upper surface 421 and a lower surface 423 .
  • the aperture 440 extends between the upper and lower surfaces 421 , 423 . When the article of footwear 400 is used in a marine or beach environment, for example, the apertures 440 allow water to flow from around a user's foot to down below the lower portion 420 .
  • the toeward region 422 of the lower portion 420 defines at least one aperture 440 and the heelward region 424 of the lower portion 420 defines at least one aperture 440 .
  • the lower portion 420 defines four apertures 440 substantially evenly spaced along the lower portion 440 ; however, in other configurations, the apertures 440 are positioned in particular areas or regions of the lower portion 420 to provide air and/or water flow to those regions.
  • the unibody EVA construction of the upper and lower portions 410 , 420 provide a hydrophobic article of footwear amenable to water activities.
  • at least the implementations that include the rubber siped ground contact pads 440 secured to the lower portion 420 provide improved traction on wet surfaces, such as boat decks and docks.

Abstract

An article of footwear includes an upper portion and a lower portion molded integral with the upper portion. The integral upper and lower portions may be formed of a polyolefin. At least one rubber ground contact pad is secured to the lower portion.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This U.S. patent application is a continuation-in-part of, and claims priority under 35 U.S.C. §120 from, U.S. patent application Ser. No. 11/234,465, filed on Sep. 23, 2005, now pending. The disclosure of this prior application is considered part of the disclosure of this application and is incorporated herein by reference in its entirety.
  • TECHNICAL FIELD
  • This disclosure relates to articles of footwear.
  • BACKGROUND
  • Generally, shoes include an upper portion and a sole. When the upper portion is secured to the sole, the upper portion along with the sole define a void that is configured to securely and comfortably hold a human foot. Often, the upper portion and/or sole are/is formed from multiple layers that can be stitched or adhesively bonded together. For example, the upper portion can be made of a combination of leather and fabric, or foam and fabric, and the sole can be formed from at least one layer of natural rubber. Often materials are chosen for functional reasons, e.g., water-resistance, durability, abrasion-resistance, and breathability, while shape, texture, and color are used to promote the aesthetic qualities of the shoe.
  • SUMMARY
  • Generally, the disclosure relates to shoes having variable flexibility, e.g., laterally, or along a longitudinal axis of the shoe. For example, shoes are disclosed that have arm portions and/or plates having variable flexibility. The disclosure also relates to shoe amenable for water related uses.
  • In one aspect, an article of footwear includes an upper portion and a lower portion molded integrally with the upper portion (e.g. unibody construction). The integral upper and lower portions comprise a polyolefin. The article of footwear includes at least one rubber ground contact pad secured to the lower portion. In some implementations, the polyolefin is a ethylene-vinyl-acetate copolymer (EVA). The ground contact pad may define a siped surface (e.g. a razor siped surface or a molded siped surface). In some examples, a first ground contact pad is secured to a toeward region of the lower portion and a second ground contact pad is secured to a heelward region of the lower portion. Preferably, the integral upper and lower portions form a sandal. In some implementations, the lower portion defines at least one through aperture. The lower portion defines an upper surface and a lower surface, and the through aperture extends between the upper and lower surfaces. In some examples, the toeward region of the lower portion defines at least one through aperture and the heelward region of the lower portion defines at least one through aperture. The unibody EVA construction of the upper and lower portions provide a hydrophobic article of footwear amenable to water activities. Furthermore, at least the implementations that include the rubber siped ground contact pads secured to the lower portion provide improved traction on wet surfaces, such as boat decks and docks.
  • In one aspect, the disclosure features shoes having an assembly including a foot support structure and a plate mounted upon the foot support structure. The foot support structure includes a cross member, and a first pair of cantilevered arm portions extending from the cross member in a heelward direction, with a first, heelward-extending gap defined therebetween. If desired, the first pair of cantilevered arm portions can be, e.g., configured to reengage in a heelward direction, at a location spaced from the cross member. In some configurations, the cross member can be, e.g., disposed in a forefoot region of the foot support structure.
  • In some implementations, the foot support structure includes a second pair of cantilevered arm portions extending from the cross member in a toeward direction, with a second, toeward-extending gap defined therebetween. If desired, the second pair of cantilevered arm portions can similarly be configured, e.g., to reengage in a toeward direction, at a location spaced from the cross member.
  • In some implementations, the foot support structure defines a first, upper surface directed towards a wearer's foot when the shoe is worn and an opposite surface. The plate can be, e.g., mounted upon the first surface.
  • The plate can, e.g., vary in beam stiffness along a longitudinal axis of the shoe. In such instances, the beam stiffness is measured as a product of an overall moment of inertia of a nominal cross-section and an effective modulus of elasticity (Young's modulus) of a material from which the plate is formed.
  • The plate can, e.g., vary in thickness along a longitudinal axis of the shoe and/or can be formed from materials that vary in hardness and/or flexural modulus.
  • In some implementations, the plate is formed from polymeric material, e.g., a thermoplastic (e.g., a thermoplastic polyurethane). The polymeric material can have, e.g., a flexural modulus of from about 5.0 MPa to about 2000 MPa, measured at 25° C. by DMA in a linear region of a stress strain curve. In specific implementations, the polymeric material has a flexural modulus that is from about 15.0 MPa to about 1200 MPa. In some implementations, the polymeric material has a hardness of from about 50 Shore A to about 80 Shore D, as measured using ASTM D2240 at 25° C. In specific implementations, the hardness is from about 70 Shore A to about 76 Shore D.
  • In some implementations, the plate has a toeward portion and a heelward portion, and the heelward portion has a relatively higher beam stiffness than the toeward portion. In specific implementations, the toeward portion and the heelward portion are each formed from a polyurethane material, e.g., a thermoplastic polyurethane. Each portion can be made, e.g., by molding (e.g., co-molding). In specific implementations, the material from which the toeward portion of the plate is made has a hardness of from about 50 Shore A to about 95 Shore A and a flexural modulus of from about 5.0 MPa to about 105.0 MPa; and the material from which the rearward portion of the plate is made has a hardness of about 90 Shore A to about 76 Shore D and a flexural modulus of from about 75.0 MPa to about 1700 MPa. In some implementations, a thickness of the toeward and/or heelward portion of the plate is from about 0.25 mm to about 2.5 mm.
  • In some implementations, the first, heelward-extending gap defined between the first pair of cantilevered arm portions extends along at least 50 percent of a total length of the foot support structure, e.g., at least 60 percent, 65 percent, 70 percent, 75 percent, or at least 85 percent of the total length of the foot support structure.
  • The foot support structure can made, e.g., from a material that includes a polyolefin, e.g., ethylene-vinyl-acetate copolymer (EVA) or linear, low density polyethylene (e.g., a copolymer of ethylene and a 5-20 carbon α-olefin such as 1-octene). The foot support structure can be made, e.g., by injection molding or compression molding. The material of the foot support structure can be foamed during the forming of the foot support structure, making it, e.g., advantageously low in density, and, therefore, weight. When the material of the foot support structure is foamed, the cellular structure of the foam can be open or closed. In implementations in which the material of the foot support structure is foamed, it can, e.g., have a hardness from about 30 ASKER C to about 75 ASKER C, e.g., 40 ASKER C to about 60 ASKER C, as measured using Japanese Standard SRIS 0101 at 25° C.
  • In implementations in which the support structure includes a second pair of cantilevered arm portions extending from the cross member in a toeward direction, with a second, toeward-extending gap defined therebetween, a combined length of the first gap and the second gap can be, e.g., at least 50 percent of a total length of the foot support structure, e.g., at least 60 percent, 65 percent, 70 percent, 75 percent, 85 percent, or at least about 90 percent of a total length of the foot support structure.
  • In some implementations, the assembly is used in a sandal or a boating shoe.
  • In some implementations, the foot support structure also includes straps, e.g., that extend through reinforced apertures defined in the foot support structure. If desired, straps can be made releasably engageable, e.g., by applying hook-and-loop type fasteners to the straps.
  • If desirable, the shoe assembly can further include a liner mounted to an outer surface of the plate. This can be advantageous, e.g., for additional shock-absorbing, when desired. The liner material can, e.g., define siping extending transversely to a longitudinal axis of the shoe. This can be advantageous when extra traction and slip resistance is desired. In specific implementations, the liner is formed from foamed EVA. When the liner is formed from foamed material, it can have, e.g., a hardness from about 25 ASKER C to about 65 ASKER C, e.g., 35 ASKER C to about 55 ASKER C, as measured using Japanese Standard SRIS 010 at 25° C. When the material of the liner is foamed, the cellular structure of the foam can be open or closed.
  • In some implementations, the shoe assembly further includes an outsole mounted to the opposite surface of the foot support structure. Such an outsole can, e.g., increase the wear-resistance of the shoe assembly. The outsole can define siping extending transversely to a longitudinal axis of the shoe. In specific implementations, the outsole is formed from vulcanized rubber material, e.g., a natural rubber material. In some implementations, the outsole is formed from a material having a hardness from about 40 Shore A to about 95 Shore A, e.g., from about 50 Shore A to about 80 Shore A, as measured using ASTM D2240 at 25° C.
  • In another aspect, the disclosure features shoes having an assembly having a foot support structure and a top plate mounted upon the foot support structure. The foot support structure includes a cross member, and a first pair of cantilevered arm portions extending from the cross member in a toeward direction, with a first, toeward-extending gap defined therebetween. If desired, the first pair of cantilevered arm portions can, e.g., be configured to reengage in a toeward direction, at a location spaced from the cross member. In some configurations, the cross member can be, e.g., disposed in a forefoot region of the foot support structure. Any of the features described above with respect to the first aspect can be applied to this aspect.
  • In another aspect, the disclosure features a shoe that includes a plate formed of at least two different materials. For example, the plate can have a toeward portion and a heelward portion. In some such implementations, the heelward portion can, e.g., have a relatively higher beam stiffness than the toeward portion. In specific implementations, the toeward portion includes a polymeric material having a hardness of from about 50 Shore A to about 95 Shore A and a flexural modulus of from about 5.0 MPa to about 115.0 MPa; and the rearward portion includes a polymeric material having a hardness of about 85 Shore A to about 80 Shore D and a flexural modulus of from about 75.0 MPa to about 1900 Mpa.
  • In another aspect, the disclosure features shoes having a foot support structure that includes a cross member, and a first pair of cantilevered arm portions extending from the cross member in a heelward direction, with a first, heelward-extending gap defined therebetween. If desired, the first pair of cantilevered arm portions can be, e.g., configured to reengage in a heelward direction, at a location spaced from the cross member. In some configurations, the cross member can be, e.g., disposed in a forefoot region of the foot support structure. In some implementations, the foot support structure includes a second pair of cantilevered arm portions extending from the cross member in a toeward direction, with a second, toeward-extending gap defined therebetween. If desired, the second pair of cantilevered arm portions can be, e.g., configured to reengage in a toeward direction, at a location spaced from the cross member. Any of the other features described herein with respect to the foot support structure can be applied to this aspect.
  • Implementations may include any one, or combination of the following advantages. The shoes described herein flex naturally along with the wearer's feet, allowing the wearer to control his/her movement as if they were barefoot, while at the same time providing adequate protection for the wearer's feet. The shoes are lightweight. The shoes have enhanced breathability, providing many hours of continuous comfort.
  • The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features, and advantages of the disclosure will be apparent from the description and drawings, and from the claims.
  • DESCRIPTION OF DRAWINGS
  • FIG. 1 is an exploded, perspective view of a left foot sandal assembly having a foot support structure having both toeward and heelward cantilevered arm portions, an outsole, a plate and a liner.
  • FIG. 2 is a bottom view of a right foot sandal assembly having toeward and heelward cantilevered arm portions like those of FIG. 1.
  • FIG. 2A is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2A-2A (siping not shown on either the liner nor outsole in cross-sections 2A-2H).
  • FIG. 2B is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2B-2B.
  • FIG. 2C is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2C-2C.
  • FIG. 2D is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2D-2D.
  • FIG. 2E is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2E-2E.
  • FIG. 2F is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2F-2F.
  • FIG. 2G is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2G-2G.
  • FIG. 2H is a cross-sectional view of the sandal assembly of FIG. 2, taken along line 2H-2H.
  • FIG. 3A is an outer side view of the sandal assembly of FIG. 2.
  • FIG. 3B is an inner side view of the sandal assembly of FIG. 2.
  • FIG. 4 is a bottom view of an alternative foot support structure having only toeward cantilevered arm portions.
  • FIG. 5 is a bottom view of an alternative foot support structure having toeward cantilevered arm portions that reengage.
  • FIG. 6 is a bottom view of an alternative foot support structure having heelward cantilevered arm portions that reengage.
  • FIG. 7 is a bottom view of an alternative foot support structure having heelward and toeward cantilevered arm portions that reengage.
  • FIG. 8 is an inner perspective view of a portion of a foot support structure having reinforced apertures.
  • FIG. 9 is an outer perspective view of the portion of the foot support structure shown in FIG. 8
  • FIG. 10 is a side view of a right foot sandal assembly.
  • FIG. 11 is a bottom view of a right foot sandal assembly shown in FIG. 10.
  • Like reference symbols in the various drawings indicate like elements. By way of example only, all of the drawings are directed to an article of footwear suitable to be worn on a right and/or left foot. The invention thus includes also the mirror images of drawings of articles of footwear suitable for left foot or right foot, i.e. articles of footwear suitable to be worn on the opposite foot than for that shown.
  • DETAILED DESCRIPTION
  • Referring to FIGS. 1, 2, 2A-2H and 3A and 3B, a sandal has an assembly 10 that includes a foot support structure 20 and a top plate 30 mounted upon foot support structure 20. Support structure 20 includes a forefoot cross member 40 and a first pair of cantilever arm portions 42 extending from the forefoot cross member 40 in a heelward direction (direction indicated by arrow 50), with a first, heelward-extending gap 60 defined therebetween. Foot support structure 20 also includes a second pair of cantilevered arm portions 62 extending from the forefoot cross member 40 in a toeward direction (direction indicated by arrow 70), with a second, toeward-extending gap 72 defined therebetween. In the implementation shown, foot support structure 20 defines a recessed first, upper surface 80 directed towards engagement with a wearer's foot when the shoe is worn, and an opposite, second, lower surface 82 directed towards engagement with a walking surface. Recessed upper surface 80 is configured to accept the plate 30, which is mounted via bottom surface 95, e.g., by adhesive or solvent bonding, upon the first, upper surface 80 of the foot support structure 20. As shown, plate 30 defines a plurality of apertures 98 in locations that correspond to first and second gaps 60 and 72 (perhaps best seen in FIG. 2). Shoe assembly 10 also defines a liner 100 that includes a plurality of apertures 101 that line up with apertures 98 of plate 30 when the liner 100 is mounted to a first, upper surface 115 of top plate 30. Having the apertures 101 of liner 100 and apertures 98 of plate 30 in alignment can allow for effective air circulation through the sandal. In addition, assembly 10 includes an outsole 120 mounted to the opposite, second, lower surface 82 of the foot support structure 20. As shown, the outsole 120 includes a first pair of cantilevered arm portions 122 extending from an outsole cross member 124 in a heelward direction, with a first, heelward-extending gap 126 defined therebetween, and a second pair of cantilevered arm portions 128 extending from the outsole cross member 124 in a toeward direction, with a second, toeward gap 130 defined therebetween. When outsole 120 is mounted by a top surface 136 to the lower surface 82 of foot support structure 20, the first and second pair of cantilevered arm portions 122 and 128 are aligned with the first and second cantilevered arm portions 42 and 62 of foot support structure 20. Such a construction can allow for the sandal to flex naturally along with the wearer's foot, allowing the wearer to control his/her movement as if they were barefoot, while at the same time providing adequate protection to the wearer's feet.
  • In some implementations, top plate 30 varies in beam stiffness along a longitudinal axis (indicated by double-headed arrow 90) of the shoe. The beam stiffness is measured as a product of an overall moment of inertia of a nominal cross-section and an effective modulus of elasticity (Young's modulus) of a material from which the plate is formed. Beam stiffness can be varied by varying material hardness and/or flexural modulus and/or thickness of the plate 30.
  • In some implementations, top plate 30 is formed of polymeric material, e.g., thermoplastic or thermoset polymeric material. The thermoplastic material can be, e.g., an elastomer, e.g., natural rubber, blends of styrenic block copolymers and polypropylene, elastomeric nylons (e.g., polyetheramides) or polyurethanes. In specific implementations, the thermoplastic is a polyurethane, e.g., polyether or polyester soft-segment polyurethane, such as those available from Dow Plastics under the tradename PELLETHANE™ and ISOPLAST™. In some implementations, the polymeric material has flexural modulus of from about 2.5 MPa to about 2100 Mpa, e.g., from about 5.0 MPa to about 500 Mpa, as measured at 25° C. by DMA in a linear region of a stress strain curve. In some implementations, the polymeric material has hardness of from about 50 Shore A to about 85 Shore D, e.g., from about 75 Shore A to about 76 Shore D, as measured using ASTM D2240 at 25° C.
  • Referring again particularly to FIG. 1, plate 30 includes a toeward portion 92 and a heelward portion 94 (demarcation of portions indicated generally by dotted line 105). The heelward portion 94 has a relatively higher beam stiffness than the toeward portion 92, allowing toeward portion 92 to flex more easily than heelward portion 94 when the wearer walks. In the particular embodiment shown, the beam stiffness of portions 92 and 94 is varied by making the portions out of materials having a contrasting hardness and/or flexural modulus. In such implementations, plate 30 can be formed, e.g., by molding (e.g., co-molding).
  • In some implementations, the material of the toeward portion 92 of plate 30 has hardness of from about 80 Shore A to about 95 Shore A, flexural modulus of from about 5.0 MPa to about 85.0 MPa and thickness from about 0.25 mm to about 2.5 mm; and the material of the rearward portion 94 of plate 30 has hardness of about 95 Shore A to about 80 Shore D, flexural modulus of from about 75.0 MPa to about 1700 MPa, and thickness from about 0.25 mm to about 2.5 mm.
  • In a specific example, the material of the toeward portion 92 of plate 30 has hardness of from about 90 Shore A and thickness of 1.5 mm; and the material of the rearward portion 94 of plate 30 has hardness of about 74 Shore D and thickness of 1.5 mm.
  • In some implementations, a combined length of the second, toeward-extending gap 72 and the first, heelward-extending gap 60 is at least 50 percent of a total length L (see FIG. 3A) of the foot support structure, e.g., at least 60 percent, 65 percent, 70 percent, 75 percent, 80 percent, 85 percent, or at least about 90 percent of the total length of the foot support structure 20.
  • Foot support structure 20, liner 100 and outsole 120 can each independently be formed of thermoset material, e.g., natural rubber, or thermoplastic, e.g., polyolefin material. For example, the thermoplastic material can be an elastomer, e.g., styrenic block copolymer, polyethylene, linear, low density polyethylene (e.g., a copolymer of 1-octene and ethylene), polyurethane (e.g., a polyether or polyester soft-segment polyurethane), elastomeric polyester (e.g., polyether-polyester), and mixtures of these elastomers. In specific implementations, support structure 20 is formed by injection molding using ethylene-vinyl-acetate copolymer (EVA) and a foaming agent, e.g., an exothermic or endothermic foaming agent. Chemical foaming agents are available from Clariant Corporation under the tradename HYDROCEROL®. When the material is foamed, the cellular structure of the foam can be open or closed.
  • In some implementations, support structure 20 has a maximum thickness, measured from lower surface 82 to upper surface 80, of from about 15.0 mm to about 35.0 mm, e.g., from about 18.0 mm to about 25.0 mm. In specific implementations, the material of support structure 20 is a foam having hardness of from about 30 ASKER C to about 75 ASKER C, e.g., 40 ASKER C to about 60 ASKER C, as measured using Japanese Standard SRIS 0101 at 25° C. In a specific example, the foam has hardness of about 53 ASKER C.
  • Referring to FIGS. 1 and 2, liner 100 and outsole 120 can define siping that extends transversely to a longitudinal axis, e.g., for enhanced traction or gripping. In some implementations, liner 100 and/or outsole 120 is between about 0.5 mm and 5.0 mm thick, e.g., between about 1.0 mm to about 4.0 mm, or between about 1.5 mm and 4.0 mm thick. In specific implementations, the material of liner 100 is a foam having hardness of from about 30 ASKER C to about 55 ASKER C, e.g., 35 ASKER C to about 50 ASKER C, as measured using Japanese Standard SRIS 0101 at 25° C. In a specific example, the foam has hardness of about 40 ASKER C. When the material is foamed, the cellular structure of the foam can be open or closed.
  • Referring to FIGS. 1 and 3A, foot support structure 20 can also include straps 161 that extend through apertures 140, e.g., apertures reinforced with a collar (described below), defined in support structure 20. In this particular implementation, straps are made releasably engageable by complementary hook 150 and loop 160 material, forming a hook-and-loop type fastener.
  • OTHER EMBODIMENTS
  • A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure.
  • While implementations have been shown in which the foot support structure has both heelward and toeward extending cantilevered arm portions, in some implementations, the foot support structure has only heelward or only toeward cantilevered arm portions. For example, referring to FIG. 4, a foot support structure 200 is illustrated having only a pair of toeward extending cantilevered arm portions 202. In such instances, the shoe assembly can generally include all the other features described herein in reference to FIGS. 1, 2, 2A-2H and 3A and 3B. For example, the shoe assembly can include a plate, e.g., a plate having contrasting stiffness, an outsole and a liner.
  • While implementations have been shown in which foot support structures have cantilevered arm portions that do not reengage, in some implementations, the arm portions may reengage. For example, FIG. 5 illustrates a foot support structure 210 having only toeward extending cantilevered arm portions that reengage in a toeward direction; FIG. 6 illustrates a foot support structure 220 having only heelward extending cantilevered arm portions that reengage in a heelward direction; and FIG. 7 illustrates a foot support structure 230 having both heelward and toeward cantilevered arm portions that each reengage. In any such instances, the shoe assembly can generally include all the other features described herein with reference to FIGS. 1, 2, 2A-2H and 3A and 3B. For example, any such shoe assembly can include a plate, e.g., a plate having contrasting beam stiffness, an outsole and a liner.
  • While implementations have been shown in which cross members are generally disposed in the forefoot of the foot support structure, in other implementations, such cross members may be disposed in other locations, e.g., locations more central to the foot support structure.
  • FIGS. 8 and 9, which are inner and outer perspective views, respectively, illustrate a support member 20 having apertures reinforced with collars 300. Collars can, e.g., strengthen the support member in the area about the apertures so that the support member resists tearing when the straps are tightened. In the particular embodiment shown, collar 300 is asymmetric in that the portion configured to reside on the inside of the support member includes a tab 304. In some embodiments, the collars are press fit into the apertures, and the tab 304 is then bonded, e.g., by using an adhesive, to the support structure. Tab 304 can, e.g., aid in reinforcing the area about the apertures by distributing an applied load over a larger surface area of the support structure. In some embodiments, tab 304 is made from a thermoplastic, e.g., a thermoplastic polyurethane.
  • Referring to FIGS. 10-11, an article of footwear 400 (e.g. shoe, sandal, boot, etc) includes an upper portion 410 and a lower portion 420 molded integral with the upper portion 410 (e.g. unibody construction). In the example shown, the integral upper and lower portions 410, 420 form a sandal. The integral upper and lower portions 410, 420 comprise a polyolefin. In some implementations, the polyolefin is an ethylene-vinyl-acetate copolymer (EVA). The article of footwear 400 includes at least one rubber ground contact pad 430 secured to the lower portion 402. The ground contact pad 430 may define a siped surface 432 (e.g. a razor siped surface or a molded siped-like surface). In some examples, a first ground contact pad 430A is secured to a toeward region 422 of the lower portion 420 and a second ground contact pad 430B is secured to heelward region 424 of the lower portion 420. In some examples, the lower portion 420 defines one or more apertures 440 therethrough to provide fluid passageways. The lower portion 420 has an upper surface 421 and a lower surface 423. The aperture 440 extends between the upper and lower surfaces 421, 423. When the article of footwear 400 is used in a marine or beach environment, for example, the apertures 440 allow water to flow from around a user's foot to down below the lower portion 420. In some examples, the toeward region 422 of the lower portion 420 defines at least one aperture 440 and the heelward region 424 of the lower portion 420 defines at least one aperture 440. In the example shown, the lower portion 420 defines four apertures 440 substantially evenly spaced along the lower portion 440; however, in other configurations, the apertures 440 are positioned in particular areas or regions of the lower portion 420 to provide air and/or water flow to those regions. The unibody EVA construction of the upper and lower portions 410, 420 provide a hydrophobic article of footwear amenable to water activities. Furthermore, at least the implementations that include the rubber siped ground contact pads 440 secured to the lower portion 420 provide improved traction on wet surfaces, such as boat decks and docks.
  • Accordingly, other implementations are within the scope of the following claims.

Claims (8)

1. An article of footwear comprising:
an upper portion;
a lower portion molded integrally with the upper portion, the integral upper and lower portions comprising a polyolefin; and
at least one ground contact pad secured to the lower portion, wherein the ground contact pad comprises rubber.
2. The article of footwear of claim 1, wherein the polyolefin comprises ethylene-vinyl-acetate copolymer (EVA).
3. The article of footwear of claim 1, wherein the ground contact pad defines a siped surface.
4. The article of footwear of claim 1, further comprising a first ground contact pad secured to a toeward region of the lower portion and a second ground contact pad secured to a heelward region of the lower portion.
5. The article of footwear of claim 1, wherein the lower portion defines at least one through aperture.
6. The article of footwear of claim 5, wherein the lower portion defines an upper surface and a lower surface, the at least one through aperture extending between the upper and lower surfaces.
7. The article of footwear of claim 6, wherein the toeward region of the lower portion defines at least one through aperture and the heelward region of the lower portion defines at least one through aperture.
8. The article of footwear of claim 1, wherein the integral upper and lower portions comprise a sandal.
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