US20070245682A1 - Method for manufacturing synthetic decorative stone with inlays - Google Patents
Method for manufacturing synthetic decorative stone with inlays Download PDFInfo
- Publication number
- US20070245682A1 US20070245682A1 US11/484,127 US48412706A US2007245682A1 US 20070245682 A1 US20070245682 A1 US 20070245682A1 US 48412706 A US48412706 A US 48412706A US 2007245682 A1 US2007245682 A1 US 2007245682A1
- Authority
- US
- United States
- Prior art keywords
- materials
- stone
- synthetic
- small pieces
- thin small
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/58—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising fillers only, e.g. particles, powder, beads, flakes, spheres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0453—Ornamental plaques, e.g. decorative panels, decorative veneers produced by processes involving moulding
Definitions
- the present invention relates to a field of building stone, and more especially to a method for manufacturing a synthetic decorative stone with inlays.
- a natural decorative stone is one type of building stones which has function of decoration and can be used for architectural decoration or furniture tops. With the development of architecture conformation and styles, more and more decorative stones are used. These decorative stones are exploited from nature. Continual increasing of exploiture requirement aggravates destroying to nature.
- a synthetic decorative stone is a kind of appropriate substitute of natural decorative stone, especially a synthetic decorative stone which is made of some cut-off powder and fragments from natural decorative stones. Making use of synthetic decorative stones relieves the increasing requirements to nature stones and enriches the varieties of architectural materials.
- a synthetic decorative stone is provided for a wide range of ornamental and architectural uses.
- a primary object of the present invention is to provide a method for manufacturing a synthetic decorative stone which increases the decorative effect through inlaying cut stones with different pattern and specificity in a synthetic stone tile.
- a method for manufacturing a synthetic decorative stone with inlays comprises steps of: cutting or scrunching a stone or other decorative materials into thin small pieces; laying out the thin small pieces in a bottom of a mold as inlay units; mixing various materials which can form a synthetic stone with adhesives and pigments then dumping them into the mold; taking out the mixed materials (a synthetic stone tile) with the thin small pieces from the mold after a typical process of making a synthetic stone tile; and then polishing the surface of the side with the thin small pieces.
- the method for manufacturing a synthetic decorative stone tile with inlays utilizes modern technologies such as ultrasonic or water jet, which brings high manufacture efficiency.
- Inlaying stones or other decorative materials with various patterns, shapes, and amounts into a synthetic stone tile with various layout method saves stone materials, enrich the varieties of architectural decorative materials, and increases the decorative effect.
- FIG. 1 is a schematic view showing a synthetic decorative stone in accordance with the preferred embodiment of the present invention, which includes a synthetic stone tile and a plurality of thin small pieces inlaid therein.
- step 1 referring to FIG. 1 , on the basis of requirements of different designs, cutting or scrunching a stone or other decorative materials into thin small pieces 12 with different shapes.
- step 2 laying out a plurality of thin small pieces at a bottom of a larger mold (not shown) according to a predetermined pattern.
- the various materials include at least on kind of materials among marble power, quartzite power or fragments, granite power or fragments, and alumina powder.
- the various materials are mixed with adhesives and pigments, such as, resin adhesive, AB adhesive, unsaturated epoxy resins, polyurethane adhesives or other adhesive that can adhere all materials together.
- the various materials surround and stick the plurality of thin small pieces 12 .
- the mixed various materials forms a synthetic stone tile 14 with various patterns and specificities.
- the synthetic stone tile 14 with the inlaid plurality of thin small pieces 12 forms a synthetic decorative stone 10 .
- step 5 turning upside down the synthetic decorative stone 10 , polishing the surface of the side with the plurality of thin small pieces 12 .
- a synthetic decorative stone 10 is achieved according to the manufacturing method in accordance with the present invention, which includes a synthetic stone tile 14 and a plurality of thin small pieces 12 inlaid therein.
- the patterns, shapes, and layout method of the plurality of thin small pieces 12 are various according to the desired visual effect.
- the method for manufacturing a synthetic decorative stone with inlays in accordance with the present invention utilizes modern technologies such as ultrasonic or water jet, which brings high manufacture efficiency.
- Inlaying stones or other decorative materials with various patterns, shapes, and amounts into a synthetic stone tile with various layout method saves stone materials, enrich the varieties of architectural decorative materials, and increases the decorative effect.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
A method for manufacturing a synthetic decorative stone with inlays includes steps of: cutting or scrunching a stone or other solid decorating materials into thin small pieces; putting the thin small pieces in a bottom of a larger mold; mixing various materials which can form a synthetic stone with adhesives and then dumping them into the mold; taking out the mixed materials with the thin small pieces surrounded therein from the larger mold after being solidified; and then polishing the surface of the side with the thin small pieces. In accordance with the present invention, the synthetic decorative stone with inlays is made by using of various materials, which saves stone materials, creates a new inlay art and increases the decorative effect.
Description
- 1. Field of the Invention
- The present invention relates to a field of building stone, and more especially to a method for manufacturing a synthetic decorative stone with inlays.
- 2. Background of the Invention
- A natural decorative stone is one type of building stones which has function of decoration and can be used for architectural decoration or furniture tops. With the development of architecture conformation and styles, more and more decorative stones are used. These decorative stones are exploited from nature. Continual increasing of exploiture requirement aggravates destroying to nature.
- A synthetic decorative stone is a kind of appropriate substitute of natural decorative stone, especially a synthetic decorative stone which is made of some cut-off powder and fragments from natural decorative stones. Making use of synthetic decorative stones relieves the increasing requirements to nature stones and enriches the varieties of architectural materials. A synthetic decorative stone is provided for a wide range of ornamental and architectural uses.
- The art of the stone inlay was used even in the ancient India, but by far this art is embodied by manual work none the less. However, it is of course not ensured that each product of each-time production is identical to another, so this art is unable to be industrialized, and the manufacturer using this way can not have mass production based on the identical design of the order from in modern commercial distribution field.
- A primary object of the present invention is to provide a method for manufacturing a synthetic decorative stone which increases the decorative effect through inlaying cut stones with different pattern and specificity in a synthetic stone tile.
- To achieve the above-mentioned object, a method for manufacturing a synthetic decorative stone with inlays comprises steps of: cutting or scrunching a stone or other decorative materials into thin small pieces; laying out the thin small pieces in a bottom of a mold as inlay units; mixing various materials which can form a synthetic stone with adhesives and pigments then dumping them into the mold; taking out the mixed materials (a synthetic stone tile) with the thin small pieces from the mold after a typical process of making a synthetic stone tile; and then polishing the surface of the side with the thin small pieces.
- In accordance with the present invention, the method for manufacturing a synthetic decorative stone tile with inlays utilizes modern technologies such as ultrasonic or water jet, which brings high manufacture efficiency. Inlaying stones or other decorative materials with various patterns, shapes, and amounts into a synthetic stone tile with various layout method saves stone materials, enrich the varieties of architectural decorative materials, and increases the decorative effect.
- Other objects, advantages and novel features of the present invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings, in which:
-
FIG. 1 is a schematic view showing a synthetic decorative stone in accordance with the preferred embodiment of the present invention, which includes a synthetic stone tile and a plurality of thin small pieces inlaid therein. - A method for manufacturing a synthetic decorative stone with inlays in accordance with a preferred embodiment of the present invention includes steps as follows:
- At the step 1, referring to
FIG. 1 , on the basis of requirements of different designs, cutting or scrunching a stone or other decorative materials into thinsmall pieces 12 with different shapes. - Then turn to the step 2, laying out a plurality of thin small pieces at a bottom of a larger mold (not shown) according to a predetermined pattern.
- At the step 3, mixing various materials which can form a synthetic stone with adhesives and pigments then dumping them into the mold. The various materials include at least on kind of materials among marble power, quartzite power or fragments, granite power or fragments, and alumina powder. The various materials are mixed with adhesives and pigments, such as, resin adhesive, AB adhesive, unsaturated epoxy resins, polyurethane adhesives or other adhesive that can adhere all materials together. The various materials surround and stick the plurality of thin
small pieces 12. The mixed various materials forms asynthetic stone tile 14 with various patterns and specificities. - At the step 4, referring to
FIG. 3 , taking out thesynthetic stone tile 14 with the inlaid plurality of thinsmall pieces 12 from the larger mold after thesynthetic stone tile 14 is solidified. Thesynthetic stone tile 14 with inlaid plurality of thinsmall pieces 12 forms a syntheticdecorative stone 10. - Finally, at the step 5, turning upside down the synthetic
decorative stone 10, polishing the surface of the side with the plurality of thinsmall pieces 12. - As shown in
FIG. 1 , a syntheticdecorative stone 10 is achieved according to the manufacturing method in accordance with the present invention, which includes asynthetic stone tile 14 and a plurality of thinsmall pieces 12 inlaid therein. The patterns, shapes, and layout method of the plurality of thinsmall pieces 12 are various according to the desired visual effect. - The method for manufacturing a synthetic decorative stone with inlays in accordance with the present invention utilizes modern technologies such as ultrasonic or water jet, which brings high manufacture efficiency. Inlaying stones or other decorative materials with various patterns, shapes, and amounts into a synthetic stone tile with various layout method saves stone materials, enrich the varieties of architectural decorative materials, and increases the decorative effect.
- It is believed that the present invention and its advantages will be understood from the foregoing description, and it will be apparent that various changes may be made thereto without departing from the spirit and scope of the invention or sacrificing all of its material advantages, the examples hereinbefore described merely being preferred or exemplary embodiments of the invention.
Claims (6)
1. A method for manufacturing a synthetic decorative stone with inlays comprising steps of:
cutting or scrunching a stone or other solid decorating materials into thin small pieces with different shapes;
laying out a plurality of the thin small pieces in a bottom of a larger mold according to a predetermined pattern;
mixing various materials which can form a synthetic stone with adhesives and then dumping them into the larger mold;
taking out the mixed materials with the plurality of thin small pieces surrounded therein from the larger mold after the mixed materials is solidified, the solidified materials with the plurality of thin small pieces inlaid therein forms a synthetic decorative stone with inlays; and
polishing the surface of synthetic decorative stone of the side with the plurality of thin small pieces.
2. The method as claimed in claim 1 , wherein a cutting or scrunching tool is used for cutting or scrunching a stone or other solid decorating materials into pieces.
3. The method as claimed in claim 2 , wherein the cutting or scrunching tool comprises ultrasonic or water jet.
4. The method as claimed in claim 1 , wherein various materials which can form a synthetic stone comprise at least one kind of materials among marble power, quartzite power or fragments, granite power or fragments, and alumina powder.
5. The method as claimed in claim 1 , wherein the adhesives comprise resin adhesive or other adhesive materials which can adhere stone materials tight with the synthetic materials.
6. The method as claimed in claim 1 , wherein the adhesive materials comprise unsaturated epoxy resins or polyurethane adhesives.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200610060100.9 | 2006-03-29 | ||
CN2006100601009A CN101045319B (en) | 2006-03-29 | 2006-03-29 | Method for producing artificial stone material for decoration use |
Publications (1)
Publication Number | Publication Date |
---|---|
US20070245682A1 true US20070245682A1 (en) | 2007-10-25 |
Family
ID=38618123
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/484,127 Abandoned US20070245682A1 (en) | 2006-03-29 | 2006-07-11 | Method for manufacturing synthetic decorative stone with inlays |
Country Status (2)
Country | Link |
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US (1) | US20070245682A1 (en) |
CN (1) | CN101045319B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2093035A2 (en) | 2008-02-22 | 2009-08-26 | D2 Technology, Lda. | Apparatus for recovering and moulding stones and ornamental rocks |
ITPN20100047A1 (en) * | 2010-09-03 | 2012-03-04 | Luigino Sossai | PROCESS PERFECTED FOR THE PRODUCTION OF PANELS FOR FLOOR OR WALL COVERINGS, AND RELATIVE PANELS |
AT511526A1 (en) * | 2011-05-17 | 2012-12-15 | Pact Technologies Consulting & Trading Gmbh | CRYSTAL inclusions |
US10213939B1 (en) | 2018-01-16 | 2019-02-26 | Sun Wah Lui | Method for producing stone inlay tesserae |
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CN101549532B (en) * | 2009-05-12 | 2011-11-16 | 罗彬鉴 | Method for cutting natural cobblestone and artificial stone |
CN101890753A (en) * | 2009-05-23 | 2010-11-24 | 李兴兵 | Process for manufacturing artificial stone with colorful grains |
CN104529238B (en) * | 2014-11-28 | 2016-08-31 | 北京东方昊炅科技发展有限公司 | A kind of artificial stone manufacture method that can be used for view |
CN104675048A (en) * | 2015-01-27 | 2015-06-03 | 荣昌县俊豪石材厂 | Artificial decorative stone plate |
CN105837086A (en) * | 2016-03-29 | 2016-08-10 | 德清华梦木制品有限公司 | Decorative stone plate and manufacturing method thereof |
CN110331813A (en) * | 2019-06-14 | 2019-10-15 | 福建恒尚实业有限公司 | Artificial stone stone composite board and its production technology |
CN110884152A (en) * | 2019-12-02 | 2020-03-17 | 广东伊元素墙体材料有限公司 | Method for manufacturing artificial stone plate |
CN111871515B (en) * | 2020-07-30 | 2021-11-12 | 惠东嘉华材料有限公司 | Ore waste treatment device |
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US273371A (en) * | 1883-03-06 | Augustus n | ||
US313221A (en) * | 1885-03-03 | Composite tiling | ||
US1137595A (en) * | 1912-05-28 | 1915-04-27 | Emil C Eyl | Process of forming ornamental blocks. |
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US20050152149A1 (en) * | 2004-01-14 | 2005-07-14 | Schonbek Worldwide Lighting, Inc. | Arrangements and methods for mounting decorative ornaments and fixtures having decorative ornaments |
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US20060127611A1 (en) * | 2004-12-13 | 2006-06-15 | Chip Hunter | Architectural glass panel |
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CN1167191A (en) * | 1996-05-31 | 1997-12-10 | 张汝强 | Moulded stone products and making method thereof |
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- 2006-03-29 CN CN2006100601009A patent/CN101045319B/en not_active Expired - Fee Related
- 2006-07-11 US US11/484,127 patent/US20070245682A1/en not_active Abandoned
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US273371A (en) * | 1883-03-06 | Augustus n | ||
US313221A (en) * | 1885-03-03 | Composite tiling | ||
US1137595A (en) * | 1912-05-28 | 1915-04-27 | Emil C Eyl | Process of forming ornamental blocks. |
US1169985A (en) * | 1913-07-15 | 1916-02-01 | Arthur M Mickelson | Process of constructing building-blocks. |
US1619733A (en) * | 1922-11-28 | 1927-03-01 | Norton Co | Aggregate-cement tile |
US3097080A (en) * | 1959-06-29 | 1963-07-09 | Arthur R Weir | Artificial stone facing plaque |
US3062604A (en) * | 1960-10-10 | 1962-11-06 | Carl S Hodgen | Ornamental table top |
US3211141A (en) * | 1963-02-13 | 1965-10-12 | Claude R Drown | Method of gem cutting |
US3331175A (en) * | 1964-05-14 | 1967-07-18 | Harry H Terrio | Method of forming decorative face building units |
US3344011A (en) * | 1964-11-02 | 1967-09-26 | Goozner Murray | Terrazzo tile |
US3463653A (en) * | 1965-02-18 | 1969-08-26 | Joseph D Letter | Process for permanently ornamenting stone |
US3842488A (en) * | 1973-07-02 | 1974-10-22 | B Mitchell | Process for inlaying poured metal in wood |
US4254077A (en) * | 1979-09-10 | 1981-03-03 | Fontana John D | Method for making decorative inlaid concrete blocks |
US4466937A (en) * | 1981-10-08 | 1984-08-21 | Wessex Mosaic Studies Ltd. | Production of Venetian mosaic surfaces |
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US4911969A (en) * | 1986-07-09 | 1990-03-27 | Yamaha Corporation | Decorative sheet and method of manufacturing the same |
US4957785A (en) * | 1988-03-25 | 1990-09-18 | Fornadley Michael R | Light transmissive stone structure and method for making same |
US5043377A (en) * | 1988-10-07 | 1991-08-27 | Nippon Shokubai Kagaku Kogyo Company, Ltd. | Granite-like artificial stone |
US5185192A (en) * | 1989-05-01 | 1993-02-09 | The Granitech Corporation | Ornamental pre-cast terrazzo panels with integral inlay design |
US5273620A (en) * | 1992-05-11 | 1993-12-28 | Lamberti David E | Method of and means for providing a colored design inlay on granite or marble surface |
US5422391A (en) * | 1992-11-20 | 1995-06-06 | Doppel Co., Ltd. | High density artificial stone and a method for producing therefor |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2093035A2 (en) | 2008-02-22 | 2009-08-26 | D2 Technology, Lda. | Apparatus for recovering and moulding stones and ornamental rocks |
ITPN20100047A1 (en) * | 2010-09-03 | 2012-03-04 | Luigino Sossai | PROCESS PERFECTED FOR THE PRODUCTION OF PANELS FOR FLOOR OR WALL COVERINGS, AND RELATIVE PANELS |
AT511526A1 (en) * | 2011-05-17 | 2012-12-15 | Pact Technologies Consulting & Trading Gmbh | CRYSTAL inclusions |
US10213939B1 (en) | 2018-01-16 | 2019-02-26 | Sun Wah Lui | Method for producing stone inlay tesserae |
Also Published As
Publication number | Publication date |
---|---|
CN101045319B (en) | 2012-04-25 |
CN101045319A (en) | 2007-10-03 |
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Owner name: CARDINY STONE (SHENZHEN) CO., LTD., CHINA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ZHENG, YU;REEL/FRAME:018100/0393 Effective date: 20060320 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |