EP2027946A1 - Method for manufacturing bands and films from TiA/6V4 - Google Patents
Method for manufacturing bands and films from TiA/6V4 Download PDFInfo
- Publication number
- EP2027946A1 EP2027946A1 EP08014681A EP08014681A EP2027946A1 EP 2027946 A1 EP2027946 A1 EP 2027946A1 EP 08014681 A EP08014681 A EP 08014681A EP 08014681 A EP08014681 A EP 08014681A EP 2027946 A1 EP2027946 A1 EP 2027946A1
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- EP
- European Patent Office
- Prior art keywords
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- weight
- strip
- hot
- thickness
- Prior art date
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Links
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000005097 cold rolling Methods 0.000 claims abstract description 33
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000005098 hot rolling Methods 0.000 claims abstract description 20
- 239000011888 foil Substances 0.000 claims abstract description 18
- 239000001301 oxygen Substances 0.000 claims abstract description 16
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 16
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 15
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000000137 annealing Methods 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 13
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 13
- 238000009997 thermal pre-treatment Methods 0.000 claims abstract description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000001257 hydrogen Substances 0.000 claims abstract description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 9
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 239000010936 titanium Substances 0.000 claims abstract description 9
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 9
- 238000009996 mechanical pre-treatment Methods 0.000 claims abstract description 8
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 238000005238 degreasing Methods 0.000 claims abstract description 3
- 239000013527 degreasing agent Substances 0.000 claims abstract description 3
- 238000005237 degreasing agent Methods 0.000 claims abstract 2
- 239000012535 impurity Substances 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 2
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 3
- 238000004140 cleaning Methods 0.000 claims 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 10
- 229910001069 Ti alloy Inorganic materials 0.000 abstract description 9
- 239000003344 environmental pollutant Substances 0.000 abstract 1
- 231100000719 pollutant Toxicity 0.000 abstract 1
- 239000010408 film Substances 0.000 description 24
- 239000000463 material Substances 0.000 description 10
- 238000001816 cooling Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C14/00—Alloys based on titanium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/40—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2265/00—Forming parameters
- B21B2265/14—Reduction rate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/004—Heating the product
Definitions
- the present invention relates to a process for producing a superplastic forming tape or a superplastic formable film of TiA16V4 having a thickness of not more than 0.9 mm.
- titanium alloys such as TiA16V4
- TiA16V4 Due to their good performance properties, such as very low density, high strength and excellent corrosion resistance, titanium alloys, such as TiA16V4, in many industries, such as aerospace, in the chemical industry, in medical technology and mechanical engineering, used. Depending on the use, different specific properties are required of the titanium alloys.
- the processability of materials made of TiA16V4 are limited, because TiA16V4, which consists of a mixture of the ⁇ - and the ⁇ -phase, has an extremely poor cold workability.
- TiA16V4 Materials made of TiA16V4 are often brought into the desired final shape by superplastic forming. Depending on the desired final thickness of the material more or less thick starting materials are required for this. However, TiA16V4 tapes or TiA16V4 foils less than 1 mm thick are not commercially available. In addition, the known methods for producing such TiA16V4 tapes or TiA16V4 films are very rote and associated with more or less major disadvantages.
- a method for producing titanium alloy films in which a powder having the desired composition is first plasma sprayed onto a metal foil before the formed titanium alloy deposit is separated from the metal foil, for example, by dissolving the metal foil in a nitric acid solution.
- the object of the present invention is therefore to provide a method for producing tapes or films of TiA16V4 having a thickness of not more than 0.9 mm, which is quick and easy to perform and also superplastic well formable tapes or films with a uniform thickness and with a non-porous and smooth surface.
- This solution is based on the surprising finding that a strip or strip is first hot-rolled by a process in which first a sheet of TiA16V4 is thermally pretreated and then cold-rolled to a thickness of not more than 0.9 mm with a specific degree of deformation ., a film of TiA16V4 is obtained, which (s) has an excellent superplastic formability, a uniform thickness and a non-porous and smooth surface. This was unexpected especially because TiA16V4 materials are known to have extremely poor cold workability. Furthermore, the tapes or films of TiA16V4 which can be produced according to the invention have a homogeneous microstructure.
- the tapes or films of TiA16V4 which can be produced according to the invention are not enriched on their surface with the ⁇ -phase as much as the TiA16V4 materials known from the prior art.
- no pure ⁇ -phase or only a thin, approximately 1 to 2 ⁇ m thick ⁇ -phase enriched zone is visible.
- Another advantage of the method according to the invention is that it dispenses with a final annealing of the produced strip or the produced film of TiA16V4, so that an additional Absorption of oxygen into the material, as inevitably takes place in a final annealing, which leads to formation of an ⁇ -case and to a reduction or even a loss of ductility, is reliably prevented.
- Hot rolling in the sense of the present invention may comprise one or more hot rolling steps. Good results are obtained, in particular, when hot rolling in process step a) is carried out at a temperature of between 800 and 1050 ° C., and particularly preferably between 800 and 1000 ° C. If two or more hot rolling steps are performed, the last hot rolling step may be performed even at a temperature lower than the lower limit of the aforementioned temperature ranges.
- the method according to the invention can be carried out with a known TiA16V4 alloy, these being between 5.5 and 6.75% by weight of aluminum, between 3.5 and 4.5% by weight, as listed in DIN ISO 5832-3.
- % Vanadium, less than 0.3 wt% iron, less than 0.2 wt% oxygen, less than 0.08 wt% carbon, less than 0.05 wt% nitrogen, less than or equal to zero , 0 15 wt .-% hydrogen and the rest may have titanium.
- the thermal pretreatment in step b) can be carried out at any temperature between 650 and 850 ° C, with particularly good results are achieved when the temperature in the thermal pre-treatment between 700 and 800 ° C.
- the thermal pretreatment is preferably carried out in a high vacuum in order to completely or at least almost completely avoid oxygen uptake into the surface of TiA16V4, so that an accumulation of the ⁇ -phase at the surface is avoided.
- the thermal pretreatment for 0.5 to 2 hours at a temperature between 700 and 800 ° C in a high vacuum, preferably for 1 hour at 760 ° C in a high vacuum, be performed, the sheet after the thermal pretreatment preferably slowly, for example, with a cooling time of between 10 and 24 hours, and preferably between 12 and 20 hours.
- a high vacuum refers to a pressure which is at most 13.3 mPa or 10 -4 Torr.
- mechanical pretreatment of the hot-rolled sheet can also be carried out between process steps a) and c), wherein the mechanical pretreatment can be carried out before, simultaneously or after the thermal pretreatment according to process step b).
- the mechanical pre-treatment step may include or consist of grinding the surface of the hot-rolled sheet.
- the optional mechanical pretreatment may include dry cleaning, preferably degreasing with a degreaser.
- the hot-rolled sheet used in the step c) has a thickness of at least 1 mm.
- the cold rolling is preferably carried out in process step c) with a degree of deformation of between 30% and 80% and particularly preferably with a degree of deformation of between 45 and 60%.
- the cold rolling in the process step c) with a degree of deformation per single stitch between 2 and 10%, and preferably is carried out with a degree of deformation per single stitch between 3 and 7%.
- method step c) may consist of a cold rolling step comprising a plurality of individual passes or may comprise two or more cold rolling steps each interrupted by an intermediate annealing step. While a cold rolling step is usually sufficient for strips to be produced having a final thickness of between 0.4 and 0.9 mm, for strips to be produced having a final thickness of less than 0.4 mm, it is necessary to carry out two or more, one by one Eisenglüh suits interrupted cold rolling steps proved advantageous.
- the degree of deformation in the method step c 1 ) is preferably between 30% and 80% and more preferably between 45 and 60%, wherein the degree of deformation per single stitch is preferably between 2 and 10% and more preferably between 3 and 7%.
- the intermediate annealing in process step c 2 ) can be carried out at any temperature between 650 and 850 ° C, with particularly good results are achieved when the temperature in the intermediate annealing between 700 and 800 ° C.
- the intermediate annealing is carried out in a high vacuum in order to completely or at least almost completely avoid oxygen uptake into the surface of TiA16V4, so that an accumulation of the ⁇ -phase at the surface is avoided.
- the intermediate annealing for 0.5 to 2 hours at a temperature between 700 and 800 ° C in a high vacuum, preferably for 1 hour at 760 ° C in a high vacuum, be performed, the material after the intermediate annealing preferably slowly, for example with a cooling time of between 10 and 24 hours, and preferably between 12 and 20 hours.
- cold rolling preferably occurs with rolls a multi-roll mill, and particularly preferably carried out with a four-high mill.
- the method according to the invention can be used to produce superplastic-formable tapes or superplastic-formable films of TiA16V4 with an arbitrary thickness of not more than 0.9 mm.
- the inventive method is suitable for the production of superplastic forming tapes or superplastic formable films of TiA16V4 with an (end) thickness of less than 0.7 mm, preferably less than 0.5 mm, more preferably less than 0.4 mm , most preferably between 0.1 and 0.3 mm and most preferably about 0.2 mm.
- Another object of the present invention is a superplastic formable film of TiA16V4 having a thickness of not more than 0.9 mm, which or which is obtainable by the inventive method described above.
- the tape or film according to the invention is characterized by an excellent superplastic formability.
- the tape or film according to the invention has a homogeneous structure, a uniform thickness and a non-porous and smooth surface.
- the tapes or films of TiA16V4 according to the invention on their surface are not so much enriched with the ⁇ -phase as the known from the prior art TiA16V4 materials.
- no ⁇ -case or only a 1 to 2 ⁇ m thick ⁇ -case is visible on the surface of the tapes or films of TiA16V4 according to the invention by light microscopy.
- the thickness of the band or of the film is less than 0.7 mm, preferably less than 0.5 mm, particularly preferably less than 0.4 mm, very particularly preferably between 0.1 and 0.3 mm and most preferably about 0.2 mm.
- the starting material used was a hot rolled TiA16V4 sheet having a thickness of 1 mm, which (after hot rolling) had the following composition: Al: 5.6%; V: 4.2%; N: ⁇ 0.02%; C: ⁇ 0.05%; O: ⁇ 0.15%; H: ⁇ 0.01%; Fe: 0.1%.
- the sheet was cut into strips having a width of 120 mm. These strips were lightly ground and cleaned on the surface. Thereafter, the strips were subjected to high vacuum annealing for 1 hour at 760 ° C. Cooling to room temperature was carried out under high vacuum with an 18-hour cooling time. These strips were cold rolled in a single pass on a quarto mill from approx. 10% to approx. 2% to an intermediate dimension of 0.4 mm. In this intermediate measure, a trimming to 100 mm was performed on a circular knife shears. Subsequently, the pre-rolled material was cold rolled in single stitches from about 5% beginning to about 1.5% to an intermediate dimension of 0.25 mm.
- the rolled strip was degreased and trimmed to 90 mm on a circular knife shear. This was followed by an intermediate annealing for 1 hour at 760 ° C in a high vacuum. Cooling to room temperature was carried out under high vacuum with an 18-hour cooling time. The interannealed tape was then started with single stitches of about 3% up to approx. 0.5% finished with corresponding smoothing passes to the final dimension of 0.2 mm rolled finished.
- the strip produced in this way was degreased and, in this rolling state, could be superplasticized in a relatively wide forming window.
- the starting material used was a hot rolled TiA16V4 sheet having a thickness of 1 mm, which (after hot rolling) had the following composition: al : 5 . 6 % ; V : 4 . 2 % ; N : ⁇ 0 . 02 % ; C : ⁇ 0 . 05 . % ; O : ⁇ 0 . 15 % ; H : ⁇ 0 . 01 % ; Fe : 0 . 1 % ,
- the sheet was cut into strips having a width of 120 mm. These strips were lightly ground and cleaned on the surface. Thereafter, the strips were subjected to high vacuum annealing for 1 hour at 760 ° C, followed by 12 hours cooling to room temperature under high vacuum. On a four-high rolling mill, these strips were rolled in single passes from approx. 10% starting to approx. 2.5% ending with corresponding smoothing passes to the final dimension of 0.5 mm. The tape was degreased. In this rolling condition, the strip material could be superplastically formed in an adapted forming window.
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung eines superplastisch umformbaren Bandes oder einer superplastisch umformbaren Folie aus TiA16V4 mit einer Dicke von nicht mehr als 0,9 mm.The present invention relates to a process for producing a superplastic forming tape or a superplastic formable film of TiA16V4 having a thickness of not more than 0.9 mm.
Aufgrund ihrer guten anwendungstechnischen Eigenschaften, wie sehr geringe Dichte, hohe Festigkeit und ausgezeichnete Korrosionsbeständigkeit, werden Titanlegierungen, wie TiA16V4, in vielen Industriezweigen, beispielsweise in der Luft- und Raumfahrt, in der chemischen Industrie, in der Medizintechnik und im Maschinenbau, eingesetzt. Dabei werden von den Titanlegierungen je nach Verwendung unterschiedliche spezifische Eigenschaften gefordert. Allerdings sind der Verarbeitbarkeit von Materialien aus TiA16V4 Grenzen gesetzt, weil TiA16V4, das aus einer Mischung aus der α- und der β-Phase besteht, eine außerordentlich schlechte Kaltverformbarkeit aufweist.Due to their good performance properties, such as very low density, high strength and excellent corrosion resistance, titanium alloys, such as TiA16V4, in many industries, such as aerospace, in the chemical industry, in medical technology and mechanical engineering, used. Depending on the use, different specific properties are required of the titanium alloys. However, the processability of materials made of TiA16V4 are limited, because TiA16V4, which consists of a mixture of the α- and the β-phase, has an extremely poor cold workability.
Materialien aus TiA16V4 werden häufig durch superplastische Umformung in die gewünschte Endform gebracht. Je nach gewünschter Enddicke des Materials werden hierfür mehr oder weniger dicke Ausgangsmaterialien benötigt. Allerdings sind TiA16V4-Bänder bzw. TiA16V4-Folien mit einer Dicke von weniger als 1 mm kommerziell nicht erhältlich. Zudem sind die bekannten Verfahren zur Herstellung solcher TiA16V4-Bänder bzw. TiA16V4-Folien sehr auswendig und mit mehr oder weniger großen Nachteilen verbunden.Materials made of TiA16V4 are often brought into the desired final shape by superplastic forming. Depending on the desired final thickness of the material more or less thick starting materials are required for this. However, TiA16V4 tapes or TiA16V4 foils less than 1 mm thick are not commercially available. In addition, the known methods for producing such TiA16V4 tapes or TiA16V4 films are very rote and associated with more or less major disadvantages.
Aus der
In der
Aufgabe der vorliegenden Erfindung ist daher die Bereitstellung eines Verfahrens zur Herstellung von Bändern oder Folien aus TiA16V4 mit einer Dicke von nicht mehr als 0,9 mm, welches schnell und einfach durchzuführen ist und zudem superplastisch gut umformbare Bänder bzw. Folien mit einer einheitlichen Dicke sowie mit einer porenfreien und glatten Oberfläche ergibt.The object of the present invention is therefore to provide a method for producing tapes or films of TiA16V4 having a thickness of not more than 0.9 mm, which is quick and easy to perform and also superplastic well formable tapes or films with a uniform thickness and with a non-porous and smooth surface.
Erfindungsgemäß wird diese Aufgabe gelöst durch ein Verfahren zur Herstellung eines superplastisch umformbaren Bandes oder einer superplastisch umformbaren Folie aus TiA16V4 mit einer Dicke von nicht mehr als 0,9 mm, welches die nachfolgenden Schritte umfasst:
- a) Warmwalzen eines Blechs aus TiA16V4,
- b) thermische Vorbehandlung des warmgewalzten Blechs bei einer Temperatur zwischen 650 und 850 °C und
- c) Kaltwalzen des warmgewalzten und thermisch vorbehandelten Blechs mit einem Umformgrad von wenigstens 30 %, wobei der Umformgrad pro Einzelstich zwischen 1 und 15 % beträgt, zu einem Band oder einer Folie mit einer Dicke von nicht mehr als 0,9 mm,
- a) hot rolling a sheet of TiA16V4,
- b) thermal pre-treatment of the hot-rolled sheet at a temperature between 650 and 850 ° C and
- c) cold rolling the hot-rolled and thermally pretreated sheet having a degree of deformation of at least 30%, wherein the degree of deformation per single stitch is between 1 and 15%, to a tape or a sheet having a thickness of not more than 0.9 mm,
Diese Lösung basiert auf der überraschenden Erkenntnis, dass durch ein Verfahren, bei dem zunächst ein Blech aus TiA16V4 warmgewalzt wird, bevor dieses thermisch vorbehandelt und anschließend mit einem spezifischen Umformgrad auf eine Dicke von nicht mehr als 0,9 mm kaltgewalzt wird, ein Band bzw. eine Folie aus TiA16V4 erhalten wird, welche(s) eine ausgezeichnete superplastische Umformbarkeit, eine einheitliche Dicke sowie eine porenfreie und glatte Oberfläche aufweist. Dies war insbesondere deshalb unerwartet, weil Materialien aus TiA16V4 bekanntermaßen eine außerordentlich schlechte Kaltverformbarkeit aufweisen. Ferner weisen die erfindungsgemäß herstellbaren Bänder bzw. Folien aus TiA16V4 ein homogenes Gefüge auf. Zudem konnte unerwarteterweise herausgefunden werden, dass die erfindungsgemäß herstellbaren Bänder bzw. Folien aus TiA16V4 an ihrer Oberfläche nicht so sehr mit der α-Phasen angereichert sind, wie die aus dem Stand der Technik bekannten TiA16V4-Materialien. So ist auf der Oberfläche der erfindungsgemäß hergestellten Bänder bzw. Folien aus TiA16V4 lichtmikroskopisch keine reine α-Phase bzw. nur eine dünne, ca. 1 bis 2 µm dicke mit α-Phase angereicherte Zone (so genannter" α-case") sichtbar. Ein weiterer Vorteil des erfindungsgemäßen Verfahrens liegt darin, dass auf eine Endglühung des hergestellten Bandes bzw. der hergestellten Folie aus TiA16V4 verzichtet wird, so dass eine zusätzliche Aufnahme von Sauerstoff in das Material, wie diese bei einer Endglühung zwangsläufig stattfindet, was zu einer Ausbildung eines α-case und zu einer Verringerung oder gar einem Verlust der Duktilität führt, zuverlässig verhindert wird.This solution is based on the surprising finding that a strip or strip is first hot-rolled by a process in which first a sheet of TiA16V4 is thermally pretreated and then cold-rolled to a thickness of not more than 0.9 mm with a specific degree of deformation ., a film of TiA16V4 is obtained, which (s) has an excellent superplastic formability, a uniform thickness and a non-porous and smooth surface. This was unexpected especially because TiA16V4 materials are known to have extremely poor cold workability. Furthermore, the tapes or films of TiA16V4 which can be produced according to the invention have a homogeneous microstructure. In addition, it has unexpectedly been found that the tapes or films of TiA16V4 which can be produced according to the invention are not enriched on their surface with the α-phase as much as the TiA16V4 materials known from the prior art. Thus, on the surface of the strips or films made of TiA16V4 according to the invention, no pure α-phase or only a thin, approximately 1 to 2 μm thick α-phase enriched zone (so-called "α-case") is visible. Another advantage of the method according to the invention is that it dispenses with a final annealing of the produced strip or the produced film of TiA16V4, so that an additional Absorption of oxygen into the material, as inevitably takes place in a final annealing, which leads to formation of an α-case and to a reduction or even a loss of ductility, is reliably prevented.
Grundsätzlich ist das erfindungsgemäße Verfahren bezüglich der genauen Verfahrensparameter des Warmwalzens nicht beschränkt. Warmwalzen im Sinne der vorliegenden Erfindung kann einen oder mehrere Warmwalzschritte umfassen. Gute Ergebnisse werden insbesondere erhalten, wenn das Warmwalzen in dem Verfahrensschritt a) bei einer Temperatur zwischen 800 und 1.050 °C und besonders bevorzugt zwischen 800 und 1.000 °C durchgeführt wird. Sofern zwei oder mehr Warmwalzschritte durchgeführt werden, kann der letzte Warmwalzschritt auch bei einer Temperatur durchgeführt werden, welche niedriger als die untere Grenze der vorgenannten Temperaturbereiche ist.In principle, the method according to the invention is not limited with regard to the exact process parameters of hot rolling. Hot rolling in the sense of the present invention may comprise one or more hot rolling steps. Good results are obtained, in particular, when hot rolling in process step a) is carried out at a temperature of between 800 and 1050 ° C., and particularly preferably between 800 and 1000 ° C. If two or more hot rolling steps are performed, the last hot rolling step may be performed even at a temperature lower than the lower limit of the aforementioned temperature ranges.
Ferner hat es sich als vorteilhaft erwiesen, das Warmwalzen mit einem Umformgrad zwischen 20 und 90 % und besonders bevorzugt zwischen 30 und 80 % durchzuführen.Furthermore, it has proven to be advantageous to carry out the hot rolling with a degree of deformation between 20 and 90% and particularly preferably between 30 and 80%.
Grundsätzlich kann das erfindungsgemäße Verfahren mit einer bekannten TiA16V4-Legierung durchgeführt werden, wobei diese wie in der DIN ISO 5832-3 aufgeführt zwischen 5,5 und 6,75 Gew.-% Aluminium, zwischen 3,5 und 4,5 Gew.-% Vanadium, weniger gleich 0,3 Gew.-% Eisen, weniger gleich 0,2 Gew.-% Sauerstoff, weniger gleich 0,08 Gew.-% Kohlenstoff, weniger gleich 0,05 Gew.-% Stickstoff, weniger gleich 0,0 15 Gew.-% Wasserstoff und Rest Titan aufweisen kann.In principle, the method according to the invention can be carried out with a known TiA16V4 alloy, these being between 5.5 and 6.75% by weight of aluminum, between 3.5 and 4.5% by weight, as listed in DIN ISO 5832-3. % Vanadium, less than 0.3 wt% iron, less than 0.2 wt% oxygen, less than 0.08 wt% carbon, less than 0.05 wt% nitrogen, less than or equal to zero , 0 15 wt .-% hydrogen and the rest may have titanium.
Gemäß einer bevorzugten Ausführungsform der vorliegenden Erfindung weist die TiA16V4-Legierung des eingesetzten Blechs nach dem Warmwalzen, also nach der Durchführung des Schritts a), die nachfolgende Zusammensetzung auf:
- 5,5 bis 6,5 Gew.-% Aluminium,
- 3,5 bis 4,3 Gew.-% Vanadium,
- weniger als 0,02 Gew.-% Stickstoff,
- weniger als 0,05 Gew.-% Kohlenstoff,
- weniger als 0,15 Gew. -% Sauerstoff,
- weniger als 0,01 Gew.-% Wasserstoff,
- weniger als 0,2 Gew.-% Eisen und
- Rest unvermeidbare Verunreinigungen und Titan.
- 5.5 to 6.5% by weight of aluminum,
- 3.5 to 4.3% by weight of vanadium,
- less than 0.02% by weight of nitrogen,
- less than 0.05% by weight of carbon,
- less than 0.15% by weight of oxygen,
- less than 0.01% by weight of hydrogen,
- less than 0.2% by weight of iron and
- Rest inevitable impurities and titanium.
Im Rahmen der vorliegenden Erfindung hat es sich herausgestellt, dass mit einem warmgewalzten Blech mit der vorgenannten Zusammensetzung nach der anschließenden thermischen Vorbehandlung und dem abschließenden Kaltwalzen ein hervorragend superplastisch umformbares Band bzw. Folie aus TiA16V4 erhalten wird.In the context of the present invention, it has been found that with a hot-rolled sheet with the abovementioned composition, after the subsequent thermal pretreatment and the final cold rolling, an outstandingly superplastic-formable strip or film of TiA16V4 is obtained.
In Weiterbildung des Erfindungsgedankens wird vorgeschlagen, dass die TiA16V4-Legierung nach dem Warmwalzen gemäß Schritt a) die nachfolgende Zusammensetzung aufweist:
- 5,5 bis weniger als 6,0 Gew.-% Aluminium,
- 3,5 bis 4,2 Gew.-% Vanadium,
- weniger als 0,02 Gew.-% Stickstoff,
- weniger als 0,05 Gew.-% Kohlenstoff,
- weniger als 0,15 Gew.-% Sauerstoff,
- weniger als 0,01 Gew. -% Wasserstoff,
- weniger als 0,15 Gew.-% Eisen und
- Rest unvermeidbare Verunreinigungen und Titan.
- 5.5% to less than 6.0% by weight aluminum,
- 3.5 to 4.2% by weight of vanadium,
- less than 0.02% by weight of nitrogen,
- less than 0.05% by weight of carbon,
- less than 0.15% by weight of oxygen,
- less than 0.01% by weight of hydrogen,
- less than 0.15% by weight of iron and
- Rest inevitable impurities and titanium.
Die thermische Vorbehandlung in dem Schritt b) kann bei jeder beliebigen Temperatur zwischen 650 und 850 °C durchgeführt werden, wobei besonders gute Ergebnisse erzielt werden, wenn die Temperatur bei der thermischen Vorbehandlung zwischen 700 und 800 °C liegt.The thermal pretreatment in step b) can be carried out at any temperature between 650 and 850 ° C, with particularly good results are achieved when the temperature in the thermal pre-treatment between 700 and 800 ° C.
Vorzugsweise wird die thermische Vorbehandlung im Hochvakuum durchgerührt, um eine Sauerstoffaufnahme in die Oberfläche von TiA16V4 vollständig oder zumindest nahezu vollständig zu vermeiden, so dass eine Anreicherung der α-Phase an der Oberfläche vermieden wird. Beispielsweise kann die thermische Vorbehandlung für 0,5 bis 2 Stunden bei einer Temperatur zwischen 700 und 800 °C in einem Hochvakuum, bevorzugt für 1 Stunde bei 760 °C in einem Hochvakuum, durchgeführt werden, wobei das Blech nach der thermischen Vorbehandlung vorzugsweise langsam, beispielsweise mit einer Abkühldauer zwischen 10 und 24 Stunden und bevorzugt zwischen 12 und 20 Stunden, abgekühlt wird. Unter Hochvakuum wird im Sinne der vorliegenden Erfindung ein Druck bezeichnet, der maximal 13,3 mPa bzw. 10-4 Torr beträgt.The thermal pretreatment is preferably carried out in a high vacuum in order to completely or at least almost completely avoid oxygen uptake into the surface of TiA16V4, so that an accumulation of the α-phase at the surface is avoided. For example, the thermal pretreatment for 0.5 to 2 hours at a temperature between 700 and 800 ° C in a high vacuum, preferably for 1 hour at 760 ° C in a high vacuum, be performed, the sheet after the thermal pretreatment preferably slowly, for example, with a cooling time of between 10 and 24 hours, and preferably between 12 and 20 hours. For the purposes of the present invention, a high vacuum refers to a pressure which is at most 13.3 mPa or 10 -4 Torr.
Zusätzlich zu der thermischen Vorbehandlung kann zwischen den Verfahrensschritten a) und c) auch eine mechanische Vorbehandlung des warmgewalzten Blechs durchgeführt werden, wobei die mechanische Vorbehandlung vor, gleichzeitig oder nach der thermischen Vorbehandlung gemäß dem Verfahrensschritt b) durchgeführt werden kann.In addition to the thermal pretreatment, mechanical pretreatment of the hot-rolled sheet can also be carried out between process steps a) and c), wherein the mechanical pretreatment can be carried out before, simultaneously or after the thermal pretreatment according to process step b).
Beispielsweise kann der Verfahrensschritt der mechanischen Vorbehandlung das Schleifen der Oberfläche des warmgewalzten Blechs umfassen oder daraus bestehen.For example, the mechanical pre-treatment step may include or consist of grinding the surface of the hot-rolled sheet.
Alternativ zu einem Schleifen der Oberfläche des warmgewalzten Blechs oder zusätzlich dazu kann die optionale mechanische Vorbehandlung eine chemische Reinigung, vorzugsweise eine Entfettung mit einem Entfettungsmittel, umfassen.As an alternative to, or in addition to, grinding the surface of the hot rolled sheet, the optional mechanical pretreatment may include dry cleaning, preferably degreasing with a degreaser.
Vorzugsweise weist das in dem Schritt c) eingesetzte warmgewalzte Blech eine Dicke von wenigstens 1 mm auf.Preferably, the hot-rolled sheet used in the step c) has a thickness of at least 1 mm.
Erfindungsgemäß wird das Kaltwalzen des warmgewalzten und thermisch vorbehandelten Blechs zu dem Band oder der Folie mit einer Dicke von nicht mehr als 0,9 mm mit einem Umformgrad von wenigstens 30 % durchgeführt, wobei der Umformgrad pro Einzelstich zwischen 1 und 15 % beträgt. Der Umformgrad wird gemäß der vorliegenden Erfindung durch die nachfolgende Gleichung berechnet:
- (Ausgangsdicke des Blechs vor dem Kaltwalzen - Enddicke des Bandes nach dem Kaltwalzen)/Ausgangsdicke des Blechs vor dem Kaltwalzen).
- (Initial thickness of the sheet before cold rolling - final thickness of the strip after cold rolling) / initial thickness of the sheet before cold rolling).
Vorzugsweise erfolgt das Kaltwalzen in dem Verfahrensschritt c) mit einem Umformgrad zwischen 30 % und 80 % und besonders bevorzugt mit einem Umformgrad zwischen 45 und 60 %.The cold rolling is preferably carried out in process step c) with a degree of deformation of between 30% and 80% and particularly preferably with a degree of deformation of between 45 and 60%.
Ferner ist es bevorzugt, dass das Kaltwalzen in dem Verfahrensschritt c) mit einem Umformgrad pro Einzelstich zwischen 2 und 10 % und vorzugsweise mit einem Umformgrad pro Einzelstich zwischen 3 und 7 % durchgeführt wird.Furthermore, it is preferred that the cold rolling in the process step c) with a degree of deformation per single stitch between 2 and 10%, and preferably is carried out with a degree of deformation per single stitch between 3 and 7%.
Der Verfahrensschritt c) kann erfindungsgemäß aus einem, mehrere Einzelstiche umfassenden Kaltwalzschritt bestehen oder zwei oder mehrere, jeweils durch einen Zwischenglühschritt unterbrochene Kaltwalzschritte umfassen. Während für herzustellende Bänder mit einer Enddicke zwischen 0,4 und 0,9 mm üblicherweise ein Kaltwalzschritt ausreichend ist, hat sich für herzustellende Bänder bzw. Folien mit einer Enddicke von weniger als 0,4 mm die Durchführung von zwei oder mehreren, jeweils durch einen Zwischenglühschritt unterbrochenen Kaltwalzschritten als vorteilhaft erwiesen.According to the invention, method step c) may consist of a cold rolling step comprising a plurality of individual passes or may comprise two or more cold rolling steps each interrupted by an intermediate annealing step. While a cold rolling step is usually sufficient for strips to be produced having a final thickness of between 0.4 and 0.9 mm, for strips to be produced having a final thickness of less than 0.4 mm, it is necessary to carry out two or more, one by one Zwischenglühschritt interrupted cold rolling steps proved advantageous.
Gemäß der letztgenannten Ausführungsform umfasst das Kaltwalzen in dem Verfahrensschritt c) vorzugsweise die nachfolgenden Schritte:
- c1) Kaltwalzen des warmgewalzten und thermisch vorbehandelten Blechs aus dem Schritt b) mit einem Umformgrad von wenigstens 30 %, wobei der Umformgrad pro Einzelstich zwischen 1 und 15 % beträgt, zu einem Band oder einer Folie mit einer Dicke von nicht mehr als 0,9 mm,
- c2) Zwischenglühen des in dem Schritt c1) erhaltenen Bandes bzw. der Folie bei einer Temperatur zwischen 650 und 850 °C und
- c3) Kaltwalzen des in dem Schritt c2) erhaltenen Bandes bzw. Folie mit einem Umfonngrad zwischen 10 und 40 %, wobei der Umformgrad pro Einzelstich zwischen 0,1 und 10 % beträgt, auf das Endmaß.
- c 1 ) cold rolling the hot-rolled and thermally pretreated sheet from step b) with a degree of deformation of at least 30%, wherein the degree of deformation per single pass is between 1 and 15%, to a tape or a film having a thickness of not more than 0, 9 mm,
- c 2 ) intermediate annealing of the strip or foil obtained in step c 1 ) at a temperature between 650 and 850 ° C and
- c 3 ) cold rolling of the strip or film obtained in step c 2 ) with a degree of thickening between 10 and 40%, the degree of deformation per individual pass being between 0.1 and 10%, to the final dimension.
Auch bei dieser Ausführungsform beträgt der Umformgrad in dem Verfahrensschritt c1) vorzugsweise zwischen 30 % und 80 % und besonders bevorzugt zwischen 45 und 60 %, wobei der Umformgrad pro Einzelstich bevorzugt zwischen 2 und 10 % und besonders bevorzugt zwischen 3 und 7 % beträgt.Also in this embodiment, the degree of deformation in the method step c 1 ) is preferably between 30% and 80% and more preferably between 45 and 60%, wherein the degree of deformation per single stitch is preferably between 2 and 10% and more preferably between 3 and 7%.
Das Zwischenglühen in dem Verfahrensschritt c2) kann bei jeder beliebigen Temperatur zwischen 650 und 850 °C durchgeführt werden, wobei besonders gute Ergebnisse erzielt werden, wenn die Temperatur bei dem Zwischenglühen zwischen 700 und 800 °C liegt.The intermediate annealing in process step c 2 ) can be carried out at any temperature between 650 and 850 ° C, with particularly good results are achieved when the temperature in the intermediate annealing between 700 and 800 ° C.
Vorzugsweise wird das Zwischenglühen im Hochvakuum durchgeführt, um eine Sauerstoffaufnahme in die Oberfläche von TiA16V4 vollständig oder zumindest nahezu vollständig zu vermeiden, so dass eine Anreicherung der α-Phase an der Oberfläche vermieden wird. Beispielsweise kann das Zwischenglühen für 0,5 bis 2 Stunden bei einer Temperatur zwischen 700 und 800 °C in einem Hochvakuum, bevorzugt für 1 Stunde bei 760 °C in einem Hochvakuum, durchgeführt werden, wobei das Material nach dem Zwischenglühen vorzugsweise langsam, beispielsweise mit einer Abkühldauer zwischen 10 und 24 Stunden und bevorzugt zwischen 12 und 20 Stunden, abgekühlt wird.Preferably, the intermediate annealing is carried out in a high vacuum in order to completely or at least almost completely avoid oxygen uptake into the surface of TiA16V4, so that an accumulation of the α-phase at the surface is avoided. For example, the intermediate annealing for 0.5 to 2 hours at a temperature between 700 and 800 ° C in a high vacuum, preferably for 1 hour at 760 ° C in a high vacuum, be performed, the material after the intermediate annealing preferably slowly, for example with a cooling time of between 10 and 24 hours, and preferably between 12 and 20 hours.
In Weiterbildung des Erfindungsgedankens wird vorgeschlagen, das Kaltwalzen in dem Verfahrensschritt c3) mit einem Umformgrad zwischen 15 und 30 % durchzuführen, wobei der Umformgrad pro Einzelstich vorzugsweise zwischen 0,5 und 5 % beträgt.In a further development of the inventive concept, it is proposed to carry out the cold rolling in process step c 3 ) with a degree of deformation of between 15 and 30%, wherein the degree of deformation per single pass is preferably between 0.5 and 5%.
Unabhängig davon, ob ein, zwei oder mehr als zwei Kaltwalzschritte durchgeführt werden, wird das Kaltwalzen vorzugsweise mit Walzen auf einem Vielrollengerüst und besonders bevorzugt mit einem Quartowalzwerk durchgeführt.Regardless of whether one, two, or more than two cold rolling steps are performed, cold rolling preferably occurs with rolls a multi-roll mill, and particularly preferably carried out with a four-high mill.
Grundsätzlich können mit dem erfindungsgemäßen Verfahren superplastisch umformbare Bänder oder superplastisch umformbare Folien aus TiA16V4 mit einer beliebigen Dicke von nicht mehr als 0,9 mm hergestellt werden. Insbesondere eignet sich das erfindungsgemäße Verfahren zur Herstellung von superplastisch umformbaren Bändern oder superplastisch umformbaren Folien aus TiA16V4 mit einer (End)dicke von weniger als 0,7 mm, vorzugsweise von weniger gleich 0,5 mm, besonders bevorzugt von weniger gleich 0,4 mm, ganz besonders bevorzugt von zwischen 0,1 und 0,3 mm und höchst bevorzugt von etwa 0,2 mm.In principle, the method according to the invention can be used to produce superplastic-formable tapes or superplastic-formable films of TiA16V4 with an arbitrary thickness of not more than 0.9 mm. In particular, the inventive method is suitable for the production of superplastic forming tapes or superplastic formable films of TiA16V4 with an (end) thickness of less than 0.7 mm, preferably less than 0.5 mm, more preferably less than 0.4 mm , most preferably between 0.1 and 0.3 mm and most preferably about 0.2 mm.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein superplastisch umformbares Bandes bzw. eine superplastisch umformbare Folie aus TiA16V4 mit einer Dicke von nicht mehr als 0,9 mm, welches bzw. welche mit dem zuvor beschriebenen, erfindungsgemäßen Verfahren erhältlich ist.Another object of the present invention is a superplastic formable film of TiA16V4 having a thickness of not more than 0.9 mm, which or which is obtainable by the inventive method described above.
Das erfindungsgemäße Band bzw. Folie zeichnet sich durch eine ausgezeichnete superplastische Umformbarkeit aus. Zudem weist das erfindungsgemäße Band bzw. Folie ein homogenes Gefüge, eine einheitliche Dicke sowie eine porenfreie und glatte Oberfläche auf. Ferner sind die erfindungsgemäßen Bänder bzw. Folien aus TiA16V4 an ihrer Oberfläche nicht so sehr mit der α-Phasen angereichert wie die aus dem Stand der Technik bekannten TiA16V4-Materialien. So ist auf der Oberfläche der erfindungsgemäßen Bänder bzw. Folien aus TiA16V4 lichtmikroskopisch kein α-case bzw. nur ein 1 bis 2 µm dicker α-case sichtbar.The tape or film according to the invention is characterized by an excellent superplastic formability. In addition, the tape or film according to the invention has a homogeneous structure, a uniform thickness and a non-porous and smooth surface. Furthermore, the tapes or films of TiA16V4 according to the invention on their surface are not so much enriched with the α-phase as the known from the prior art TiA16V4 materials. Thus, no α-case or only a 1 to 2 μm thick α-case is visible on the surface of the tapes or films of TiA16V4 according to the invention by light microscopy.
Gemäß einer bevorzugten Ausführungsform der vorliegenden Erfindung weist das erfindungsgemäße Band bzw. die erfindungsgemäße Folie die nachfolgende Zusammensetzung auf:
- 5,5 bis 6,5 Gew. -% Aluminium,
- 3,5 bis 4,3 Gew.-% Vanadium,
- weniger als 0,02 Gew.-% Stickstoff,
- weniger als 0,05 Gew. -% Kohlenstoff,
- weniger als 0,15 Gew.-% Sauerstoff,
- weniger als 0,01 Gew.-% Wasserstoff,
- weniger als 0,2 Gew. -% Eisen und
- Rest unvermeidbare Verunreinigungen und Titan.
- 5.5 to 6.5% by weight of aluminum,
- 3.5 to 4.3% by weight of vanadium,
- less than 0.02% by weight of nitrogen,
- less than 0.05% by weight of carbon,
- less than 0.15% by weight of oxygen,
- less than 0.01% by weight of hydrogen,
- less than 0.2% by weight of iron and
- Rest inevitable impurities and titanium.
Besonders bevorzugt weist das erfindungsgemäße Band bzw. die erfindungsgemäße Folie die nachfolgende Zusammensetzung auf:
- 5,5 bis weniger als 6,0 Gew.-% Aluminium,
- 3,5 bis 4,2 Gew.-% Vanadium,
- weniger als 0,02 Gew.-% Stickstoff,
- weniger als 0,05 Gew.-% Kohlenstoff,
- weniger als 0,15 Gew.-% Sauerstoff,
- weniger als 0,01 Gew.-% Wasserstoff,
- weniger als 0,15 Gew.-% Eisen und
- Rest unvermeidbare Verunreinigungen und Titan.
- 5.5% to less than 6.0% by weight aluminum,
- 3.5 to 4.2% by weight of vanadium,
- less than 0.02% by weight of nitrogen,
- less than 0.05% by weight of carbon,
- less than 0.15% by weight of oxygen,
- less than 0.01% by weight of hydrogen,
- less than 0.15% by weight of iron and
- Rest inevitable impurities and titanium.
In Weiterbildung des Erfindungsgedankens wird vorgeschlagen, dass die Dicke des Bandes bzw. der Folie weniger als 0,7 mm, vorzugsweise weniger gleich 0,5 mm, besonders bevorzugt weniger als 0,4 mm, ganz besonders bevorzugt zwischen 0,1 und 0,3 mm und höchst bevorzugt etwa 0,2 mm beträgt.In a further development of the concept of the invention, it is proposed that the thickness of the band or of the film is less than 0.7 mm, preferably less than 0.5 mm, particularly preferably less than 0.4 mm, very particularly preferably between 0.1 and 0.3 mm and most preferably about 0.2 mm.
Nachfolgend wird die vorliegende Erfindung anhand von zwei beispielhaften, nicht beschränkenden Beispielen näher erläutert.In the following, the present invention is explained in more detail by means of two exemplary, non-limiting examples.
Als Vormaterial wurde ein warmgewalztes TiA16V4-Blech mit einer Dicke von 1 mm eingesetzt, welches (nach dem Warmwalzen) folgende Zusammensetzung aufwies:
Al:5,6%; V:4,2%; N:<0,02%; C:<0,05%; O:<0,15%; H:<0,01%; Fe:0,1%.The starting material used was a hot rolled TiA16V4 sheet having a thickness of 1 mm, which (after hot rolling) had the following composition:
Al: 5.6%; V: 4.2%; N: <0.02%; C: <0.05%; O: <0.15%; H: <0.01%; Fe: 0.1%.
Das Blech wurde zu Streifen mit einer Breite von 120 mm geschnitten. Diese Streifen wurden an der Oberfläche schwach geschliffen und gereinigt. Danach wurden die Streifen einer Hochvakuumglühung für 1 Stunde bei 760°C unterzogen. Die Abkühlung auf Raumtemperatur erfolgte im Hochvakuum mit einer 18-stündigen Abkühldauer. Diese Streifen wurden auf einem Quartowalzwerk in Einzelstichen von ca. 10 % beginnend bis ca. 2 % endend bis zu einem Zwischenmaß von 0,4 mm kaltgewalzt. Bei diesem Zwischenmaß erfolgte ein Besäumen auf 100 mm auf einer Kreismesserschere. Anschließend wurde das vorgewalzte Material in Einzelstichen von ca. 5 % beginnend bis ca. 1,5 % endend auf ein Zwischenmaß von 0,25 mm kaltgewalzt. Das gewalzte Band wurde entfettet und auf einer Kreismesserschere auf 90 mm besäumt. Danach erfolgte eine Zwischenglühung für 1 Stunde bei 760 °C im Hochvakuum. Die Abkühlung auf Raumtemperatur erfolgte im Hochvakuum mit einer 18-stündigen Abkühldauer. Das zwischengeglühte Band wurde dann mit Einzelstichen von ca. 3 % beginnend bis ca. 0,5 % endend mit entsprechenden Glättungsstichen auf das Endmaß von 0,2 mm fertig gewalzt.The sheet was cut into strips having a width of 120 mm. These strips were lightly ground and cleaned on the surface. Thereafter, the strips were subjected to high vacuum annealing for 1 hour at 760 ° C. Cooling to room temperature was carried out under high vacuum with an 18-hour cooling time. These strips were cold rolled in a single pass on a quarto mill from approx. 10% to approx. 2% to an intermediate dimension of 0.4 mm. In this intermediate measure, a trimming to 100 mm was performed on a circular knife shears. Subsequently, the pre-rolled material was cold rolled in single stitches from about 5% beginning to about 1.5% to an intermediate dimension of 0.25 mm. The rolled strip was degreased and trimmed to 90 mm on a circular knife shear. This was followed by an intermediate annealing for 1 hour at 760 ° C in a high vacuum. Cooling to room temperature was carried out under high vacuum with an 18-hour cooling time. The interannealed tape was then started with single stitches of about 3% up to approx. 0.5% finished with corresponding smoothing passes to the final dimension of 0.2 mm rolled finished.
Um Bandrisse zu vermeiden, kann bei Bedarf ein weiteres Zwischenbesäumen beim Zwischenwalzen von 1 auf 0,4 mm vorgenommen werden.In order to avoid tape breaks, a further intermediate seaming during intermediate rolling of 1 to 0.4 mm can be made if necessary.
Das so hergestellte Band wurde entfettet und konnte in diesem Walzzustand in einem relativ breiten Umformfenster superplastisch umgeformt werden.The strip produced in this way was degreased and, in this rolling state, could be superplasticized in a relatively wide forming window.
Als Vormaterial wurde ein warmgewalztes TiA16V4-Blech mit einer Dicke von 1 mm eingesetzt, welches (nach dem Warmwalzen) folgende Zusammensetzung aufwies:
Das Blech wurde zu Streifen mit einer Breite von 120 mm geschnitten. Diese Streifen wurden an der Oberfläche schwach geschliffen und gereinigt. Danach wurden die Streifen für 1 Stunde bei 760 °C einer Hochvakuumglühung unterzogen, wonach im Hochvakuum eine 12-stündige Abkühlung auf Raumtemperatur erfolgte. Auf einem Quartowalzwerk wurden diese Streifen in Einzelstichen von ca. 10 % beginnend bis ca. 2,5 % endend mit entsprechenden Glättungsstichen auf das Endmaß von 0,5 mm fertig gewalzt. Das Band wurde entfettet. In diesem Walzzustand konnte das Bandmaterial in einem angepassten Umformfenster superplastisch umgeformt werden.The sheet was cut into strips having a width of 120 mm. These strips were lightly ground and cleaned on the surface. Thereafter, the strips were subjected to high vacuum annealing for 1 hour at 760 ° C, followed by 12 hours cooling to room temperature under high vacuum. On a four-high rolling mill, these strips were rolled in single passes from approx. 10% starting to approx. 2.5% ending with corresponding smoothing passes to the final dimension of 0.5 mm. The tape was degreased. In this rolling condition, the strip material could be superplastically formed in an adapted forming window.
Claims (17)
dadurch gekennzeichnet, dass
das Warmwalzen in dem Schritt a) bei einer Temperatur zwischen 800 und 1.050 °C, vorzugsweise zwischen 800 und 1.000 °C, durchgeführt wird.Method according to claim 1,
characterized in that
the hot rolling in step a) at a temperature between 800 and 1050 ° C, preferably between 800 and 1000 ° C, is performed.
dadurch gekennzeichnet, dass
das Warmwalzen mit einem Umformungsgrad zwischen 20 und 90 %, vorzugsweise zwischen 30 und 80 %, durchgeführt wird.Method according to claim 1 or 2,
characterized in that
the hot rolling is carried out with a degree of deformation between 20 and 90%, preferably between 30 and 80%.
dadurch gekennzeichnet, dass
die TiA16V4-Legierung nach dem Warmwalzen gemäß Schritt a) die nachfolgende Zusammensetzung aufweist:
characterized in that
the TiA16V4 alloy after hot rolling according to step a) has the following composition:
dadurch gekennzeichnet, dass
die TiA16V4-Legierung nach dem Warmwalzen gemäß Schritt a) die nachfolgende Zusammensetzung aufweist:
characterized in that
the TiA16V4 alloy after hot rolling according to step a) has the following composition:
dadurch gekennzeichnet, dass
die thermische Vorbehandlung in dem Schritt b) bei einer Temperatur zwischen 700 und 800 °C und vorzugsweise unter Hochvakuum von nicht mehr als 13,3 mPa durchgeführt wird.Method according to at least one of the preceding claims,
characterized in that
the thermal pretreatment in step b) is carried out at a temperature between 700 and 800 ° C and preferably under high vacuum of not more than 13.3 mPa.
dadurch gekennzeichnet, dass
vor, gleichzeitig oder nach der thermischen Vorbehandlung gemäß Schritt b) und vor dem Kaltwalzen gemäß Schritt c) eine mechanische Vorbehandlung des warmgewalzten Blechs durchgeführt wird.Method according to at least one of the preceding claims,
characterized in that
before, simultaneously or after the thermal pretreatment according to step b) and before the cold rolling according to step c), a mechanical pretreatment of the hot-rolled sheet is carried out.
dadurch gekennzeichnet, dass
die mechanische Vorbehandlung das Schleifen der Oberfläche des warmgewalzten Blechs umfasst.Method according to claim 7,
characterized in that
the mechanical pretreatment comprises grinding the surface of the hot-rolled sheet.
dadurch gekennzeichnet, dass
die mechanische Vorbehandlung eine chemische Reinigung, vorzugsweise eine Entfettung mit einem Entfettungsmittel, umfasst.Method according to claim 7 or 8,
characterized in that
the mechanical pretreatment comprises a chemical cleaning, preferably a degreasing with a degreasing agent.
dadurch gekennzeichnet, dass
das in dem Schritt c) eingesetzte warmgewalzte Blech eine Dicke von wenigstens 1 mm aufweist.Method according to at least one of the preceding claims,
characterized in that
the hot-rolled sheet used in the step c) has a thickness of at least 1 mm.
dadurch gekennzeichnet, dass
das Kaltwalzen in dem Schritt c) mit einem Umformgrad zwischen 30 % und 80 % und vorzugsweise mit einem Umformgrad zwischen 45 und 60 % durchgeführt wird.Method according to at least one of the preceding claims,
characterized in that
the cold rolling in step c) is carried out with a degree of deformation between 30% and 80% and preferably with a degree of deformation between 45 and 60%.
dadurch gekennzeichnet, dass
das Kaltwalzen in dem Schritt c) mit einem Umformgrad pro Einzelstich zwischen 2 und 10 % und vorzugsweise mit einem Umformgrad pro Einzelstich zwischen 3 und 7 % durchgeführt wird.Method according to at least one of the preceding claims,
characterized in that
the cold rolling in step c) is carried out with a degree of deformation per single pass between 2 and 10% and preferably with a degree of deformation per single pass between 3 and 7%.
dadurch gekennzeichnet, dass
das Kaltwalzen in dem Schritt c) folgende Schritte umfasst:
characterized in that
the cold rolling in step c) comprises the following steps:
dadurch gekennzeichnet, dass
die Enddicke des Bandes bzw. der Folie nach dem Kaltwalzschritt c) bzw. nach dem Kaltwalzschritt c3) weniger als 0,7 mm, vorzugsweise weniger gleich 0,5 mm, besonders bevorzugt weniger gleich 0,4 mm und ganz besonders bevorzugt zwischen 0,1 und 0,3 mm beträgt.Method according to at least one of the preceding claims,
characterized in that
the final thickness of the strip or foil after the cold rolling step c) or after the cold rolling step c 3 ) is less than 0.7 mm, preferably less than 0.5 mm, more preferably less than 0.4 mm and most preferably between 0.1 and 0.3 mm.
dadurch gekennzeichnet, dass
das Band bzw. die Folie die nachfolgende Zusammensetzung aufweist:
characterized in that
the tape or film has the following composition:
dadurch gekennzeichnet, dass
dieses bzw. diese eine Dicke von weniger als 0,7 mm, vorzugsweise von weniger gleich 0,5 mm, besonders bevorzugt von weniger als 0,4 mm und ganz besonders bevorzugt zwischen 0,1 und 0,3 mm aufweist.Superplastic forming tape or superplastic forming film according to claim 15 or 16,
characterized in that
this or this has a thickness of less than 0.7 mm, preferably less than or equal to 0.5 mm, more preferably less than 0.4 mm and most preferably between 0.1 and 0.3 mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08014681T PL2027946T3 (en) | 2007-08-24 | 2008-08-19 | Method for manufacturing bands and films from TiAl6V4 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007040132A DE102007040132A1 (en) | 2007-08-24 | 2007-08-24 | Process for producing tapes or films of TiAl6V4 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2027946A1 true EP2027946A1 (en) | 2009-02-25 |
EP2027946B1 EP2027946B1 (en) | 2011-06-08 |
Family
ID=39828491
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08014681A Not-in-force EP2027946B1 (en) | 2007-08-24 | 2008-08-19 | Method for manufacturing bands and films from TiAl6V4 |
Country Status (5)
Country | Link |
---|---|
US (1) | US7976649B2 (en) |
EP (1) | EP2027946B1 (en) |
AT (1) | ATE511930T1 (en) |
DE (1) | DE102007040132A1 (en) |
PL (1) | PL2027946T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103203361A (en) * | 2013-04-27 | 2013-07-17 | 西部钛业有限责任公司 | Rolling method of TC4 titanium alloy wide thick plate |
CN109604337A (en) * | 2018-12-28 | 2019-04-12 | 西北有色金属研究院 | A kind of preparation method of micron order niobium foil |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107442570B (en) * | 2017-08-23 | 2019-01-29 | 西北有色金属研究院 | A kind of preparation method of micron order titanium foil |
CN116673328B (en) * | 2023-06-06 | 2024-01-02 | 太原理工大学 | Composite forming process and method for preparing near alpha high-temperature titanium alloy foil |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB852405A (en) * | 1956-08-15 | 1960-10-26 | English Electric Co Ltd | Improvements in and relating to the cold rolling of titanium strip |
US3169085A (en) * | 1963-02-20 | 1965-02-09 | Jeremy R Newman | Method of producing titanium base strip |
US4838337A (en) | 1987-02-04 | 1989-06-13 | General Electric Company | Method of fabricating titanium alloys in foil form |
US5222282A (en) | 1992-01-13 | 1993-06-29 | Texas Instruments Incorporated | Method for reducing thickness of a high-strength low-ductility metal foil on thin strip element |
DE19532278A1 (en) * | 1995-09-01 | 1997-03-06 | Gewerk Keramchemie | Process for producing a cold rolled strip in one pass |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA1239077A (en) * | 1984-05-04 | 1988-07-12 | Hideo Sakuyama | Method of producing ti alloy plates |
US4805294A (en) | 1987-02-04 | 1989-02-21 | General Electric Company | Method for finishing the surface of plasma sprayed TI-alloy foils |
EP0969109B1 (en) * | 1998-05-26 | 2006-10-11 | Kabushiki Kaisha Kobe Seiko Sho | Titanium alloy and process for production |
EP1772528B1 (en) * | 2004-06-02 | 2013-01-30 | Nippon Steel & Sumitomo Metal Corporation | Titanium alloy and method of manufacturing titanium alloy material |
DE102005052918A1 (en) * | 2005-11-03 | 2007-05-16 | Hempel Robert P | Cold-formable Ti alloy |
-
2007
- 2007-08-24 DE DE102007040132A patent/DE102007040132A1/en not_active Withdrawn
-
2008
- 2008-08-19 PL PL08014681T patent/PL2027946T3/en unknown
- 2008-08-19 AT AT08014681T patent/ATE511930T1/en active
- 2008-08-19 EP EP08014681A patent/EP2027946B1/en not_active Not-in-force
- 2008-08-20 US US12/194,624 patent/US7976649B2/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB852405A (en) * | 1956-08-15 | 1960-10-26 | English Electric Co Ltd | Improvements in and relating to the cold rolling of titanium strip |
US3169085A (en) * | 1963-02-20 | 1965-02-09 | Jeremy R Newman | Method of producing titanium base strip |
US4838337A (en) | 1987-02-04 | 1989-06-13 | General Electric Company | Method of fabricating titanium alloys in foil form |
US5222282A (en) | 1992-01-13 | 1993-06-29 | Texas Instruments Incorporated | Method for reducing thickness of a high-strength low-ductility metal foil on thin strip element |
DE19532278A1 (en) * | 1995-09-01 | 1997-03-06 | Gewerk Keramchemie | Process for producing a cold rolled strip in one pass |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103203361A (en) * | 2013-04-27 | 2013-07-17 | 西部钛业有限责任公司 | Rolling method of TC4 titanium alloy wide thick plate |
CN103203361B (en) * | 2013-04-27 | 2015-04-01 | 西部钛业有限责任公司 | Rolling method of TC4 titanium alloy wide thick plate |
CN109604337A (en) * | 2018-12-28 | 2019-04-12 | 西北有色金属研究院 | A kind of preparation method of micron order niobium foil |
CN109604337B (en) * | 2018-12-28 | 2020-05-05 | 西北有色金属研究院 | Preparation method of micron-sized niobium foil |
Also Published As
Publication number | Publication date |
---|---|
PL2027946T3 (en) | 2011-11-30 |
EP2027946B1 (en) | 2011-06-08 |
DE102007040132A1 (en) | 2009-02-26 |
ATE511930T1 (en) | 2011-06-15 |
US7976649B2 (en) | 2011-07-12 |
US20090050242A1 (en) | 2009-02-26 |
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