CN104076279B - Test device for alternating current generator - Google Patents

Test device for alternating current generator Download PDF

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Publication number
CN104076279B
CN104076279B CN201310103610.XA CN201310103610A CN104076279B CN 104076279 B CN104076279 B CN 104076279B CN 201310103610 A CN201310103610 A CN 201310103610A CN 104076279 B CN104076279 B CN 104076279B
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China
Prior art keywords
alternating current
current generator
test
control
interface
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Expired - Fee Related
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CN201310103610.XA
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CN104076279A (en
Inventor
田晓理
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Avic Nanhang Shenzhen Test & Control Co
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Avic China Southern (shenzhen) Measurement & Control Technology Co Ltd
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Publication of CN104076279A publication Critical patent/CN104076279A/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a test device for an alternating current generator. The test device comprises a frame, a measurement and control system, a dragging case, and a power converter, and also comprises an operation bench for cooling and heating; a workbench is disposed at the top surface of the frame; a cooling system and a heating system are disposed under the workbench in the frame; a dragging motor and a switching tool are installed on the workbench; the dragging motor and the switching tool are in a transmission connection; a test piece for test is the alternating current generator connected with the switching tool; the switching tool is used for simulating an accessory casing of the alternating current generator, and is provided with two sets of independently oil supply loops mutually separated and not influencing each other; the measurement and control system comprises a control computer and a measurement and control unit; the control computer controls the dragging motor to operate; and the measurement and control unit performs data acquisition and control, and monitors and controls the dragging motor. The test device can automatically measure relative parameters of the generator in different work states in real time, and provides a basis for product development, performance examination, and acceptance inspection.

Description

A kind of test device of alternating current generator
Technical field
The present invention relates to the test device of the technical field of measurement and test of alternating current generator, specifically alternating current generator.
Background technology
Aeroengine Control Systems are fadec, and in Full Authority Digital electronic engine operating mechanism, alternating current generator contains Match power convert) be Aeroengine Control Systems important composition part, be the main power supply of system, alternative electric generation The safety and reliability of machine, directly affects the safety and reliability of whole Engine digital control system, and efficient, long-lived and height can It is the inevitable requirement that it is developed by property.For improving design efficiency, it is prevented effectively from design and leads to repeatedly because experience lacks, really Protect project process to require, need while design, design to be verified, and make quick, reliable assessment.
In the design process of aviation alternator, how to overcome electromagnetism, material, structure, the environment property to electromotor Can impact, and how the Width funtion sending aviation alternator, broadband alternating current power supply are effectively converted to direct current Power supply, building a set of alternator design simulating, verifying and test platform is a rational solution.Because exchange is sent out The for example high rotating speed of the particularity of motor product, stator, rotor isolating construction, need lubricating oil to cool down in operating, output can short circuit etc., Development carries out extremely difficult, is one of key technology of aircraft, had once been once the military and main frame unit focus of attention, and had been This, special test equipment is badly in need of in relevant unit, surveys for the examination of alternating current generator and power inverter, function Examination, failure proof, system integration test and technical research.
The test of the alternating current generator in existing Aeroengine Control Systems, examination platform adopt traditional gear liter Fast case mode, rotary inertia is big, response speed slow it is impossible to true reappearance engine transient change procedure.Cannot meet high-power, The test of high tacho generator, examination demand.
Due to lacking special test and testing equipment, product enter rear lack detection research technique, also lack test and test The depth of card, affects making smooth advances of whole Engine digital control system development always.Relevant electromotor Development Techniques are particularly sent out The experimental test technology of motor key components and partss is the technology of strict block abroad, and domestic do not have similar equipment to be available for joining yet Examine.
Content of the invention
It is contemplated that overcoming the drawbacks described above existing for prior art, provide one kind being capable of automatic real-time measurement electromotor The test device of the alternating current generator of the relevant parameter under different working condition, is that product development, Performance Assessment, inspection and acceptance carry For foundation, realize alternating current generator aeronautic measurement comprehensive standard.
The present invention to implement by the following technical programs.
A kind of test device of alternating current generator it is characterised in that: the test device of described alternating current generator include frame, TT&C system, dragging case and power inverter, also include the operating board cooling down and heating, are provided with workbench in the top surface of frame, Cooling system and heating system be arranged below in frame and in workbench, the operating board of cooling and heating is located at the side of frame Side, is provided with dragging motor and switching tooling on the table, and dragging motor is in transmission connection with switching tooling, the examination as test Test part and be alternating current generator and be connected with switching tooling, switching tooling is used for the accessory drive gearbox of analog AC electromotor and is provided with Independent two set oil supply loop that is mutually isolated and being independent of each other, a road supplies lubricating oil for described alternating current generator, another Lu Weizhuan Connect the mechanical jointses between frock and alternating current generator and supply lubricating oil, TT&C system includes control computer and measurement and control unit, Control computer in TT&C system, according to the working condition of the accessory drive gearbox of alternating current generator, controls dragging motor to be transported Turn, cooling system is described dragging motor and switching tooling according to working condition and alternating current generator is cooled down, heating system Alternating current generator can be heated, measurement and control unit is used for the checking of alternating current generator performance test, checks and accepts and participates in test connection Examination, and to the temperature in alternating current generator and power inverter test, pressure, flow, voltage, electric current, frequency, the letter reported to the police Number carry out data acquisition and control, and monitor and control described dragging motor, wherein switching tooling is described alternating current generator institute Cold and hot mainly simulation for lubricating oil flows into the state of alternating current generator lubricating oil, can to enter alternating current generator lubricating oil temperature, Flow is controlled, the operating characteristic in different oil temperatures, pressure, oil condition for the analog AC electromotor.
Described control computer is provided with modular man machine interface, and modular man machine interface comprises main interface, at a high speed Motor interface, oil system interface, parametric calibration interface, fault diagnosis interface, data readback interface and section setting, described survey Control unit includes collecting computer, and data acquisition computer gathers moment of torsion and rotating speed, alternating current generator and the power of dragging motor The case temperature of changer, ambient temperature and electronic program load signal, gather alternating current generator line by first processing units Voltage, phase current and its control signal, by the voltage of second processing unit collection power inverter, electric current, frequency.
Described dragging motor and its control include supply voltage: three-phase ac380v;The range of speeds: 250~25000r/min, Stepless adjustable to maximum speed by starting point, maximum speed can free amplitude limit;Power bracket: the full range of speeds is not less than 10kw, Load torque is not less than 4n.m;Control function: drag platform and be provided with manual/auto two kinds of regulative modes, auto state adopts upper Machine controls, and manual mode adopts knob to control, and drags on platform and is available for his machine control with interface;Index For Steady-state: the sampling period is not More than under 100ms, rotating speed stable state is not more than ± 0.1% dynamic indicator: 5% step response of high-speed electric expreess locomotive zero load rated speed Time is not more than 200ms;Turn to: look behind from motor output end, for counterclockwise, also can inverted running;Cooling: carry cooling Liquid forces liquid cold;Coolant is aeroengine oil 4050.Enter alternating current generator adapter cooling oil temperature and be less than 55 DEG C, enter The controlled liter of oil temperature of tested alternating current generator is gently lowered the temperature, temperature range be 20~150 DEG C, flow can according to test requirements document with turn Speed changes automatically, and can meet longtime running;Output shaft jerk value: after output shaft tape relay seat, the output Axial and radial of adapter Jerk value is not more than ± 0.03mm;Duty: can continuously work at least 15 hours;Defencive function: to dragging motor overload, mistake Stream, excess temperature are processed and are protected;Electromagnetic compatibility: meet GB correlation EMC Requirements, just do not affecting miscellaneous equipment, instrument Often work;
Described dragging motor adopts 25000rpm High-speed DC motor.
Described alternating current generator is sealed using rotatory sealing mode with the lubricating oil isolation of switching tooling connecting end surface.
The present invention compared with prior art has the advantage that the present invention has abandoned traditional slowspeed machine with raising speed case Mode, provides power using high-speed direct-drive drive system for alternating current generator.High-speed direct-drive drive system is moved, steady-state behaviour meets The requirement of accessory drive gearbox real work state, can true analog AC electromotor working condition, be the performance of alternating current generator Test and checking provide reliable foundation.
The test device of alternating current generator of the present invention can be used for the performance test of alternating current generator, simulated engine adnexa machine Casket operating mode l-G simulation test, short-circuit fault simulation test, the test of open circuit fault simulation test, hot operation, low-temperature working test, length Life assessment test;Can be used for the performance test of power inverter, simulate fadec load condition l-G simulation test, environmental test, electricity The compatible test of magnetic, environmental stress screening test;Can be used for the performance test after alternating current generator and power inverter coupling, synthesis Test to Failure, combined reliability test, participation system integration semi-physical simulation, and can be used for alternating current generator and power change The performances acceptance of parallel operation.
The test device of alternating current generator of the present invention adopts modularized design on the whole, is advantageously integrated and safeguards, will simultaneously Experiment process standardization, process of the test automatization, result of the test standardization, drastically increase test efficiency and result of the test Concordance and reliability, overall performance meets design requirement.
Brief description
Fig. 1 is the structural representation () of the test device of alternating current generator of the present invention;
Fig. 2 is the structural representation (two) of the test device of alternating current generator of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings the test device of alternating current generator of the present invention is described in detail.
As shown in Figure 1, Figure 2, the test device of alternating current generator of the present invention, including TT&C system 1, drags case 2, frame 4 and work( Rate changer, also includes the operating board 3 cooling down and heating, is provided with workbench 5 in the top surface of frame 4, in frame 4 and in work Platform 5 cooling system 6 and heating system 7 are arranged below, the operating board 3 of cooling and heating is located at by the side of frame 4, in workbench Dragging motor 8 and switching tooling 9 are installed on 5, dragging motor is in transmission connection with switching tooling, the testpieces as test is to hand over Flow electromotor 10 and be connected with switching tooling 9, switching tooling 9 is used for the accessory drive gearbox of analog AC electromotor 10 and is provided with phase The independent two set oil supply loop mutually isolated and be independent of each other, a road is described alternating current generator fuel feeding, and another road is switching work Mechanical jointses fuel feeding between dress and alternating current generator, TT&C system 1 includes control computer and measurement and control unit, observing and controlling system Control computer in system, according to the working condition of engine accessory power rating casing, controls dragging motor 8 to be operated, cooling system 6 According to working condition be dragging motor 8 and switching tooling 9 and alternating current generator 10 is cooled down, and is that cooling system 6 is provided with pipe Dragging motor 8 and switching tooling 9 and alternating current generator 10 are passed through in road, and heating system 7 is provided with pipeline and passes through alternating current generator, thus Alternating current generator can be heated.Measurement and control unit is used for the checking of alternating current generator performance test, checks and accepts and participate in test Joint-trial, and to alternating current generator and power inverter test in temperature, pressure, flow, voltage, electric current, frequency, report to the police Signal carries out data acquisition and controls, and realizes monitoring and controls described dragging motor.Wherein switching tooling 9 is alternating current generator 10 The cold and hot mainly simulation of supplied lubricating oil flows into the state of alternating current generator lubricating oil, can be to the temperature entering alternating current generator lubricating oil Degree, flow are controlled, the operating characteristic in different oil temperatures, pressure, oil condition for the analog AC electromotor.
Control computer is provided with modular man machine interface, and modular man machine interface comprises main interface, high-speed electric expreess locomotive Interface, oil system interface, parametric calibration interface, fault diagnosis interface, data readback interface and section setting, measurement and control unit bag Include collecting computer, data acquisition computer gathers the moment of torsion of dragging motor and rotating speed, alternating current generator and power inverter Case temperature, ambient temperature and electronic program load signal, gather alternating current generator line voltage, mutually electricity by first processing units Stream and its control signal, by the voltage of second processing unit collection power inverter, electric current, frequency.Dragging motor includes height Fast direct-drive motor and its drive system, such as using 250~25000rpm High-speed DC motor, stability full by it The requirement of the real work state of sufficient alternating current generator accessory drive gearbox, the working condition of true analog AC electromotor, for exchange The performance test of electromotor and checking provide reliable foundation.
The lubricating oil isolation of wherein alternating current generator 10 and the connecting end surface of switching tooling 9 is carried out close using rotatory sealing mode Envelope.
The test device of alternating current generator of the present invention, is simulation Aeroengine Control Systems Special alternating-current electromotor and work( The working condition of rate changer, automatically adjusts load parameter, and is acquired to by the various parameters of trial product, generates form.
The test device of wherein alternating current generator also includes dragging motor switch board, parameter testing cabinet, electronic load, observing and controlling Unit includes data acquisition computer, and control computer passes through driver control dragging motor, and data acquisition computer collection is dragged The case temperature of the moment of torsion of galvanic electricity machine and rotating speed, alternating current generator and power inverter, ambient temperature and electronic program load letter Number, gather alternating current generator line voltage, phase current and its control signal by first processing units, adopted by second processing unit The voltage of collection power inverter, electric current, frequency.
The test device of alternating current generator of the present invention can be used for the performance test of alternating current generator, simulated engine adnexa machine Casket operating mode l-G simulation test, short-circuit fault simulation test, the test of open circuit fault simulation test, hot operation, low-temperature working test, length Life assessment test;Can be used for the performance test of power inverter, simulate fadec load condition l-G simulation test, environmental test, electricity The compatible test of magnetic, environmental stress screening test;Can be used for the performance test after alternating current generator and power inverter coupling, synthesis Test to Failure, combined reliability test, participation system integration semi-physical simulation, and can be used for alternating current generator and power change The performances acceptance of parallel operation.
Control computer is provided with test software, and test software adopts Document/View System Based mechanical development, using visual c++ Language and mfc class libraries, the measurement studio virtual instrument control in conjunction with ni company carries out INTERFACE DESIGN, using towards The programmatics of object, testing system software adopts modularized design, comprises by main interface, high-speed electric expreess locomotive interface, lubricating oil The interface that system interface, parametric calibration interface, fault diagnosis interface, data readback interface, section setting, background data base are constituted And module.
Dragging motor of the present invention and its control:
Supply voltage: three-phase ac380v;The range of speeds: (250~25000) r/min, by starting point to maximum speed is stepless can Adjust, maximum speed can free amplitude limit;Power bracket: the full range of speeds is not less than 10kw (load torque is not less than 4n.m);Control Function processed: drag platform and be provided with manual/auto two kinds of regulative modes, auto state adopts PC control, manual mode is using rotation Button controls, and drags on platform and is available for his machine control with interface;Index For Steady-state: the sampling period is not more than under 100ms, rotating speed stable state It is not more than ± 0.1%;(by converter internal collection value examination) dynamic indicator: 5% step of high-speed electric expreess locomotive zero load rated speed Response time is not more than 200ms;(50%, 60%, 80%, 90% 4 point examines raising speed and reduction of speed dynamic.) turn to: from electronic Machine outfan looks behind, for counterclockwise (can inverted running);Cooling: carry coolant and force liquid cold;Coolant lubricates for aviation Oil 4050.Enter alternating current generator adapter cooling oil temperature and be less than 55 DEG C, enter the controlled liter of oil temperature of tested alternating current generator Gentle cooling, temperature range is (20~150) DEG C, and flow can change with rotating speed automatically according to test requirements document, and can meet long-term Run;Output shaft jerk value: after output shaft tape relay seat, the output shaft radial beat eccentricity of adapter is not more than ± 0.03mm;Work Make: adapt to s1 (continuous), can continuously work at least 15 hours;Defencive function: dragging motor overload, excessively stream, excess temperature are carried out Process and protect;Electromagnetic compatibility: meet GB correlation EMC Requirements;Do not affect miscellaneous equipment, instrument normal work.
The key technology of the test device of alternating current generator of the present invention is:
1st, 25000rpm high-speed direct-drive:
The present invention has abandoned the mode with raising speed case for traditional slowspeed machine, using 25000rpm high-speed direct-drive drive system There is provided power for alternating current generator.High-speed direct-drive drive system is moved, steady-state behaviour meets wanting of accessory drive gearbox real work state Ask, can true analog AC electromotor working condition, the performance test for alternating current generator and checking provide reliable foundation.
2nd, the emulation of alternating current generator accessory drive gearbox environment: switching tooling is used for simulating accessory drive gearbox and alternating current generator Mechanical jointses and alternating current generator oil supply loop.Switching tooling possesses two sets of independent oil supply loops, and a road is that exchange is sent out Motor fuel feeding, another road is switching tooling high-speed bearing cooling and lubricating fuel feeding, and two sets of oil circuits are mutually isolated, are independent of each other.Exchange Electromotor adopts rotatory sealing mode with the lubricating oil isolation of switching tooling connecting end surface, so that alternating current generator is handed in high-speed rotation In stream electromotor, lubricating oil will not interpenetrate with lubricating oil in switching tooling, both ensure that the normal lubrication of switching tooling, and Ensure that the normal fuel injection of alternating current generator.
3rd, the cold and hot simulation of lubricating oil: the cold and hot simulation of lubricating oil is mainly the state that simulation flows into alternating current generator lubricating oil, can be to entering Enter the temperature of alternating current generator lubricating oil, flow etc. is controlled, analog AC electromotor is in different oil temperatures, pressure, fuel feeding Operating characteristic during state.
4th, test software: software adopts Document/View System Based mechanical development, using visual c++ language and mfc class libraries, in conjunction with The measurement studio virtual instrument control of ni company carries out INTERFACE DESIGN, using object-oriented programming skill Art, software reliability is good, and has certain Universal and scalability, can take into account follow-up developments.Testing system software adopts Modularized design, comprises main interface, high-speed electric expreess locomotive interface, oil system interface, parametric calibration interface, fault diagnosis interface, number According to interface and modules such as playback interfaces, section setting, background data bases, and possesses perfect defencive function.

Claims (5)

1. a kind of test device of alternating current generator it is characterised in that: the test device of described alternating current generator includes frame, survey Control system, dragging case and power inverter, also include the operating board cooling down and heating, are provided with workbench in the top surface of frame, Cooling system and heating system are arranged below in frame and in workbench, the operating board of cooling and heating is located at the side of frame Side, is provided with dragging motor and switching tooling on the table, and dragging motor is in transmission connection with switching tooling, the examination as test Test part and be alternating current generator and be connected with switching tooling, switching tooling is used for the accessory drive gearbox of analog AC electromotor and is provided with Independent two set oil supply loop that is mutually isolated and being independent of each other, a road supplies lubricating oil for described alternating current generator, another Lu Weizhuan The mechanical jointses connecing between frock and alternating current generator supply lubricating oil,
TT&C system includes control computer and measurement and control unit, and the control computer in TT&C system is attached according to alternating current generator The working condition of part casing, controls dragging motor to be operated, and cooling system and turns for described dragging motor according to working condition Connect frock and alternating current generator is cooled down, heating system can be heated to alternating current generator, measurement and control unit is used for exchange and sends out Motor performance verification experimental verification, examination and participation test joint-trial, and to the temperature in alternating current generator and power inverter test Degree, pressure, flow, voltage, electric current, frequency, the signal reported to the police carry out data acquisition and control, and monitor and control described dragging Motor,
Wherein switching tooling flows into alternating current generator lubricating oil by the cold and hot mainly simulation of the supplied lubricating oil of described alternating current generator State, can to entering the temperature of alternating current generator lubricating oil, flow be controlled, analog AC electromotor different oil temperatures, Operating characteristic when pressure, oil condition.
2. according to claim 1 alternating current generator test device it is characterised in that: described control computer is provided with mould The man machine interface of massing, modular man machine interface comprises main interface, high-speed electric expreess locomotive interface, oil system interface, parametric calibration Interface, fault diagnosis interface, data readback interface and section setting,
Described measurement and control unit includes data acquisition computer, and data acquisition computer gathers moment of torsion and rotating speed, the friendship of dragging motor The case temperature of stream electromotor and power inverter, ambient temperature and electronic program load signal, are adopted by first processing units Collection alternating current generator line voltage, phase current and its control signal, gather voltage, the electricity of power inverter by second processing unit Stream, frequency.
3. according to claim 1 alternating current generator test device it is characterised in that described dragging motor and its control bag Include:
Supply voltage: three-phase ac380v;
The range of speeds: 250~25000r/min, stepless adjustable to maximum speed by starting point, maximum speed can free amplitude limit;
Power bracket: the full range of speeds is not less than 10kw, and load torque is not less than 4n.m;
Control function: drag platform and be provided with manual/auto two kinds of regulative modes, auto state adopts PC control, manual mode Using knob control, drag on platform and carry interface, other machines passes through described Interface Controller and drags platform;
Index For Steady-state: the sampling period is not more than under 100ms, and rotating speed stable state is not more than ± 0.1%;
Dynamic indicator: 5% step response time of high-speed electric expreess locomotive zero load rated speed is not more than 200ms;
Turn to: look behind from motor output end, for counterclockwise, also can inverted running;
Cooling: carry coolant and force liquid cold;Coolant is aeroengine oil 4050, enters alternating current generator adapter cooling oil Temperature is less than 55 DEG C, and the controlled liter of oil temperature entering alternating current generator is gently lowered the temperature, and temperature range is 20~150 DEG C, and flow can be pressed Automatically change with rotating speed according to test requirements document, and longtime running can be met;
Output shaft jerk value: after output shaft tape relay seat, the output shaft radial beat eccentricity of adapter is not more than ± 0.03mm;
Duty: can continuously work at least 15 hours;
Defencive function: dragging motor overload, excessively stream, excess temperature are processed and protect;
Electromagnetic compatibility: meet GB correlation EMC Requirements, do not affect miscellaneous equipment, instrument normal work.
4. according to claim 3 alternating current generator test device it is characterised in that: described dragging motor adopts 25000rpm High-speed DC motor.
5. according to claim 1 alternating current generator test device it is characterised in that: described alternating current generator with switching work The lubricating oil isolation of load contact surface is sealed using rotatory sealing mode.
CN201310103610.XA 2013-03-28 2013-03-28 Test device for alternating current generator Expired - Fee Related CN104076279B (en)

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