CN103217964A - Method and system to control multiple silk making production lines to achieve balanced feeding - Google Patents

Method and system to control multiple silk making production lines to achieve balanced feeding Download PDF

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Publication number
CN103217964A
CN103217964A CN2013101510030A CN201310151003A CN103217964A CN 103217964 A CN103217964 A CN 103217964A CN 2013101510030 A CN2013101510030 A CN 2013101510030A CN 201310151003 A CN201310151003 A CN 201310151003A CN 103217964 A CN103217964 A CN 103217964A
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outbound
subtask
task priority
overlapping
list
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CN103217964B (en
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郭天文
蓝占明
邱崇坤
林慧
卢文俊
陈玮
杨振宏
卢子奎
邹甫
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Longyan Tobacco Industry Co Ltd
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Longyan Tobacco Industry Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses a method and a system to control multiple silk making production lines to achieve balanced feeding. The method includes the steps of receiving a command to feed according to an delivery order, decomposing the delivery order into several sub tasks according to feed list detail information, sequencing the several sub tasks of the delivery order according to the order of feeding, enabling the sub tasks of the delivery order and sub tasks which are not carried out in an overlapped delivery order to be in one-to-one correspondence, arranging the task priority of the sub tasks of the delivery order to be identical with that of the sub tasks which are not carried out in the corresponding overlapped delivery order, and finishing the sub tasks of the delivery order and the sub tasks which are not carried out in the overlapped delivery order according to the task priority from highest to lowest. According to the method and the system, the outbound priority of the sub tasks of the delivery order can be controlled, so the production lines can achieve balanced delivery when the multiple production lines in a silk making workshop feed simultaneously, the phenomena of long-time material waiting and long-time material feeding failure of the production lines are avoided, and continuous and balanced feeding of a silk making bale opener is guaranteed.

Description

A kind of method and system of controlling many primary processing line uniform feedings
Technical field
The present invention relates to the production of cigarettes technical field of automation, relate in particular to a kind of method and system of controlling many primary processing line uniform feedings.
Background technology
At present, in traditional tobacco industry logistics, the flow process that feeds intake of primary processing line is, the instruction that feeds intake that logistics system is initiated according to the throwing centralized control system, obtain single managing detailed catalogue that feeds intake to upper system such as Production Scheduling System, logistics system produces priority outbound task from high to low according to the sheet cigarette outbound order of single detailed appointment that feeds intake, last logistics system according to task priority from high to low, from overhead storehouse with the production line of materiel warehouse-out to appointment.
Existing systems is when bearing the storehouse task according to the per unit area yield that feeds intake, the priority acquiescence all is to count from certain initial value, increase progressively arrangement, when many production lines feed intake simultaneously, since after the single task priority that feeds intake all be to increase progressively from same acquiescence initialization value, task priority can be greater than the current unenforced task priority that is feeding intake, feed intake after the formation but first outbound, feed intake earlier but interrupt phenomenons such as outbound suddenly, though the whole process in overhead storehouse is in continuous outbound, but because it is unbalanced to feed intake between each production line, cause production line punishment in advance continuously, have a strong impact on production.
Summary of the invention
In view of this, the technical matters that the present invention will solve provides a kind of method of controlling many primary processing line uniform feedings, can control the outbound priority of the outbound subtask of outbound list.
A kind of method of controlling many primary processing line uniform feedings comprises: receives instruction, outbound singly is decomposed into a plurality of subtasks according to single managing detailed catalogue that feeds intake by outbound single-throw material, and by a plurality of subtasks of the described outbound list of series arrangement successively that feeds intake; Whether inquiry exists the outbound of carrying out single, if exist, choosing an outbound nonoculture of carrying out is that overlapping outbound is single, and obtains the also unenforced subtask of overlapping outbound list and the task priority of subtask; By the order successively that feeds intake, a plurality of subtasks of described outbound list are corresponding one by one with the also unenforced subtask of overlapping outbound list, and the task priority of the subtask of described outbound list is set to identical with the task priority of the also unenforced subtask of corresponding overlapping outbound list; According to task priority order from high to low, finish a plurality of subtasks of described outbound list and overlapping outbound single in also unenforced subtask.
According to one embodiment of the method for the invention, further, obtain the quantity K of also unenforced subtask of overlapping outbound list and the task priority information Tp[b of subtask]; Wherein, Tp[b] be one-dimension array, wherein, Tp[b] length be K; Obtain the material information S[j of described outbound list] and the subtask quantity N that need finish; Wherein, S[j] be one-dimension array; If N<=K then makes the task priority of subtask of described outbound list corresponding one by one identical with the task priority maintenance of also unenforced top n subtask during overlapping outbound is single; If N〉K, the task priority of preceding K subtask of then described outbound list is corresponding one by one identical with the task priority maintenance of also unenforced K subtask during overlapping outbound is single; Subtracting the task priority of K bar subtask for the remaining N of described outbound list, is that benchmark adds 1 successively with the task priority of K subtask of described outbound list.
According to one embodiment of the method for the invention, further, whether inquiry exists the outbound of carrying out single, if there is no, according to task priority order from high to low, carries out a plurality of subtasks of described outbound list.
According to one embodiment of the method for the invention, further, if there are a plurality of outbounds of carrying out single, then the most approaching outbound nonoculture of carrying out of selection and described outbound single-throw material start time is single as overlapping outbound.
The technical matters that the present invention will solve provides a kind of system that controls many primary processing line uniform feedings, can control the outbound priority of the outbound subtask of outbound list.
A kind of system that controls many primary processing line uniform feedings, comprise: the command reception that feeds intake unit, be used to receive instruction by outbound single-throw material, according to single managing detailed catalogue that feeds intake described outbound singly is decomposed into a plurality of subtasks, and by a plurality of subtasks of the described outbound list of series arrangement successively that feeds intake; The single acquiring unit of overlapping outbound is used to inquire about whether have the outbound list of carrying out, if exist, choosing an outbound nonoculture of carrying out is that overlapping outbound is single, and obtains the also unenforced subtask of overlapping outbound list and the task priority of subtask; The task priority setup unit, be used for by the order successively that feeds intake, a plurality of subtasks of described outbound list are corresponding one by one with the also unenforced subtask of overlapping outbound list, and the task priority of the subtask of described outbound list is set to identical with the task priority of the also unenforced subtask of corresponding overlapping outbound list; The task executing units that feeds intake is used for according to task priority order from high to low, finish a plurality of subtasks of described outbound list and overlapping outbound single in also unenforced subtask.
According to an embodiment of system of the present invention, further, described task priority setup unit obtains the quantity K of also unenforced subtask of overlapping outbound list and the task priority information Tp[b of subtask]; Wherein, Tp[b] be one-dimension array, wherein, Tp[b] length be K; Described task priority setup unit obtains the material information S[j of described outbound list] and the subtask quantity N that need finish; Wherein, S[j] be one-dimension array; If N<=K, then described task priority setup unit make the task priority of subtask of described outbound list corresponding one by one identical with the task priority maintenance of also unenforced top n subtask during overlapping outbound is single; If N〉K, the task priority of preceding K subtask of the described outbound list of then described task priority setup unit is corresponding one by one identical with the task priority maintenance of also unenforced K subtask during overlapping outbound is single; Subtract the task priority of K bar subtask for the remaining N of described outbound list, described task priority setup unit is that benchmark adds 1 successively with the task priority of K subtask of described outbound list.
An embodiment according to system of the present invention, further, whether described task priority setup unit inquiry exists the outbound of carrying out single, if there is no, according to task priority order from high to low, the described task executing units that feeds intake is carried out a plurality of subtasks of described outbound list.
An embodiment according to system of the present invention, further, if there are a plurality of outbounds of carrying out single, the outbound nonoculture of carrying out that then described task priority setup unit is selected and the described outbound single-throw material start time is the most approaching is for single as overlapping outbound.
The method and system of many primary processing line uniform feedings of control of the present invention, can control the outbound priority of the outbound subtask of outbound list, make when many production lines in throwing workshop feed intake simultaneously, can balanced outbound between the production line, and then avoid between each production line the long-time phenomenons such as material, fracture that wait, the continuous balanced punishment in advance of assurance throwing bale opener.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the process flow diagram according to an embodiment of the method for many primary processing line uniform feedings of control of the present invention;
Fig. 2 is the process flow diagram according to another embodiment of the method for many primary processing line uniform feedings of control of the present invention;
Fig. 3 is the synoptic diagram according to an embodiment of the system of many primary processing line uniform feedings of control of the present invention;
Fig. 4 is the operation interface synoptic diagram according to an embodiment of the system of many primary processing line uniform feedings of control of the present invention.
Embodiment
With reference to the accompanying drawings the present invention is described more fully, exemplary embodiment of the present invention wherein is described.Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.Below in conjunction with each figure and embodiment technical scheme of the present invention is carried out many-sided description.
Fig. 1 is the process flow diagram according to an embodiment of the method for many primary processing line uniform feedings of control of the present invention.As shown in the figure:
Step 101 receives the instruction by outbound single-throw material, according to single managing detailed catalogue that feeds intake outbound singly is decomposed into a plurality of subtasks, and by a plurality of subtasks of the series arrangement outbound list successively that feeds intake.
Whether step 102, inquiry exist the outbound of carrying out single, if exist, choosing an outbound nonoculture of carrying out is that overlapping outbound is single, and obtains the also unenforced subtask of overlapping outbound list and the task priority of subtask.
Step 103, by task priority (sequencing that promptly feeds intake) in descending order, a plurality of subtasks of outbound list are corresponding one by one with the also unenforced subtask of overlapping outbound list, and the task priority of the subtask of outbound list is set to identical with the task priority of the also unenforced subtask of corresponding overlapping outbound list.
Step 104, according to task priority order from high to low, finish a plurality of subtasks of outbound list and overlapping outbound single in also unenforced subtask.
According to one embodiment of present invention, whether inquiry exists the outbound of carrying out single, if there is no, according to task priority order from high to low, carries out a plurality of subtasks of outbound list.
According to one embodiment of present invention, if there are a plurality of outbounds of carrying out single, then the most approaching outbound nonoculture of carrying out of selection and outbound single-throw material start time is single as overlapping outbound, also can select any one outbound of carrying out single, because when each outbound singly begins, all need to carry out the inquiry of overlapping outbound list, and distribute rational outbound priority, and in general, the priority of not corresponding with the subtask of overlapping outbound list subtask adopts and adds 1 setting, so choose with the most approaching outbound nonoculture of carrying out of outbound single-throw material start time for single as overlapping outbound, perhaps select any one outbound of carrying out single, can both control the priority of the subtask of outbound list, make when many production lines in throwing workshop feed intake simultaneously, can balanced outbound between the production line.
Fig. 2 is the process flow diagram according to another embodiment of the method for many primary processing line uniform feedings of control of the present invention; As shown in Figure 2:
Step 201 obtains the material information S[j of outbound list] and the subtask quantity N that need finish; Wherein, S[j] be one-dimension array.
Step 202 is obtained the quantity K of also unenforced subtask of overlapping outbound list and the task priority information Tp[b corresponding with the subtask].Wherein, Tp[b] be one-dimension array, wherein, Tp[b] length be K, Tp[b] in each value all corresponding with an also unenforced subtask.
Step 203, initialization i=1.Step 204-207 circulates, make when N<=K, promptly newly-increasedly need produce task less than each production line but also unenforced number of tasks K, then make the task priority maintenance of also unenforced top n subtask in task priority and the overlapping outbound singly of subtask of outbound list corresponding one by one identical from the number of tasks of overhead storehouse outbound.
Step 208-step 212 makes N〉during K, the task priority of preceding K subtask of outbound list is corresponding one by one identical with the task priority maintenance of also unenforced K subtask during overlapping outbound is single.Subtract the task priority of K bar subtask for the remaining N of outbound list, task priority with K subtask of outbound list is that benchmark adds 1 successively, promptly subtract K bar task for remaining N, with Tp[K] to add 1 be standard to value, produce the outbound priority of remaining task as logistics system, outbound task of every generation, corresponding Tp[K] add 1.
Fig. 3 is the synoptic diagram according to an embodiment of the system of many primary processing line uniform feedings of control of the present invention; As shown in Figure 3, the system 31 of many primary processing line uniform feedings of control comprises: the command reception that feeds intake unit 311, overlapping outbound single acquiring unit 312, task priority setup unit 313 and the task executing units 314 that feeds intake.
The command reception that feeds intake unit 311 receives the instruction by outbound single-throw material, according to single managing detailed catalogue that feeds intake outbound singly is decomposed into a plurality of subtasks, and by a plurality of subtasks of the series arrangement outbound list successively that feeds intake.
Whether single acquiring unit 312 inquiries of overlapping outbound exist the outbound of carrying out single, if exist, choosing an outbound nonoculture of carrying out is that overlapping outbound is single, and obtains the also unenforced subtask of overlapping outbound list and the task priority of subtask.
Task priority setup unit 313 by task priority in descending order, a plurality of subtasks of outbound list are corresponding one by one with the also unenforced subtask of overlapping outbound list, and the task priority of the subtask of outbound list is set to identical with the task priority of the also unenforced subtask of corresponding overlapping outbound list.
The task executing units that feeds intake 314 is according to task priority order from high to low, finish a plurality of subtasks of outbound list and overlapping outbound single in also unenforced subtask.
According to one embodiment of present invention, task priority setup unit 313 obtains the quantity K of also unenforced subtask of overlapping outbound list and the task priority information Tp[b of subtask]; Wherein, Tp[b] be one-dimension array, wherein, Tp[b] length be K.
Task priority setup unit 313 obtains the material information S[j of outbound lists] and the subtask quantity N that need finish; Wherein, S[j] be one-dimension array; If N<=K, then task priority setup unit 313 makes the task priority of subtask of outbound list corresponding one by one identical with the task priority maintenance of also unenforced top n subtask during overlapping outbound is single.
If N〉K, then the task priority of preceding K subtask of task priority setup unit 313 outbound lists is corresponding one by one identical with the task priority maintenance of also unenforced K subtask during overlapping outbound is single.
Subtract the task priority of K bar subtask for the remaining N of outbound list, task priority setup unit 313 is that benchmark adds 1 successively with the task priority of K subtask of outbound list.
According to one embodiment of present invention, whether the inquiry of task priority setup unit exists the outbound of carrying out single, if there is no, according to task priority order from high to low, a plurality of subtasks that the task executing units that feeds intake 314 is carried out the outbound list.
According to one embodiment of present invention, if there are a plurality of outbounds of carrying out single, the outbound nonoculture of carrying out that the single acquiring unit 312 of then overlapping outbound is selected and the outbound single-throw material start time is the most approaching is for single as overlapping outbound.
Fig. 4 is the operation interface synoptic diagram according to an embodiment of the system of many primary processing line uniform feedings of control of the present invention.As shown in Figure 4, throwing workshop, company one district has two production lines, a 4500KG line, and an other 2250KG line, two basic full productions of production line are so exist a large amount of parallel outbound phenomenons.To feed intake single 24619,24618 be example (the outbound odd numbers 20121204006425 and 20121204006398 of unique corresponding logistics respectively), and two outbound single-throw material begin and the time of finishing that feeds intake has overlappingly, and the single phenomenon that feeds intake that walks abreast that exists of these two outbounds is described.
The single 20121204006398 first outbounds of outbound, when 6 tasks of outbound to the, it is task number 9956,20121204006425 also begin to feed intake, system detects 6 tasks of 20121204006398 outbounds to the, also have 5 tasks not carry out (task number from 9957 to 9961), promptly the outbound that need walk abreast of 5 tasks is arranged with outbound single 20121204006425, at this moment, the priority of preceding 5 tasks that outbound single 20121204006425 produces is the priority (priority from 26 to 30) of unenforced 5 tasks of reference 20121204006398 residues one by one, since 20121204006425 the 6th tasks (corresponding task number 10005) that produce, system is based on the priority of 20121204006398 the last item tasks (promptly 30), increase progressively at every turn and add 1, as the outbound priority of follow-up work.
After task produces, logistics system is executed the task from high in the end according to priority (should use example, the outbound precedence field, the low more expression outbound of numerical value priority is high more, be the priority of task outbound of priority 25 to 26), for from 26 to 30 overlapping task of priority, because the task of each priority all has two, system just can carry out next priority tasks after must carrying out and finishing, so just guarantee the balanced outbound of different production lines.After the task outbound of overlapping priority finished, system continued down to carry out the residue task, finished up to all task outbounds.
The method and system of many primary processing line uniform feedings of control of the present invention, outbound priority controlled when this invention produced the outbound task by logistics system that throwing is fed intake, can satisfy when many production lines in throwing workshop feed intake simultaneously, balanced outbound between the production line, and then avoid between each production line the long-time phenomenons such as material, fracture that wait, the continuous balanced punishment in advance of assurance throwing bale opener.
May realize method and system of the present invention in many ways.For example, can realize method and system of the present invention by any combination of software, hardware, firmware or software, hardware, firmware.The said sequence that is used for the step of method only is in order to describe, and the step of method of the present invention is not limited to above specifically described order, unless otherwise specify.In addition, in certain embodiments, can be the program that is recorded in the recording medium also with the invention process, these programs comprise the machine readable instructions that is used to realize the method according to this invention.Thereby the present invention also covers the recording medium that storage is used to carry out the program of the method according to this invention.
Description of the invention provides for example with for the purpose of describing, and is not exhaustively or limit the invention to disclosed form.Many modifications and variations are obvious for the ordinary skill in the art.Selecting and describing embodiment is for better explanation principle of the present invention and practical application, thereby and makes those of ordinary skill in the art can understand the various embodiment that have various modifications that the present invention's design is suitable for special-purpose.

Claims (8)

1. the method for many primary processing line uniform feedings of a control is characterized in that, comprising:
Receive instruction, described outbound singly is decomposed into a plurality of subtasks according to single managing detailed catalogue that feeds intake by outbound single-throw material, and by a plurality of subtasks of the described outbound list of series arrangement successively that feeds intake;
Whether inquiry exists the outbound of carrying out single, if exist, choosing an outbound nonoculture of carrying out is that overlapping outbound is single, and obtains the also unenforced subtask of overlapping outbound list and the task priority of subtask;
By the order successively that feeds intake, a plurality of subtasks of described outbound list are corresponding one by one with the also unenforced subtask of overlapping outbound list, and the task priority of the subtask of described outbound list is set to identical with the task priority of the also unenforced subtask of corresponding overlapping outbound list;
According to task priority order from high to low, finish a plurality of subtasks of described outbound list and overlapping outbound single in also unenforced subtask.
2. the method for claim 1 is characterized in that:
Obtain the quantity K of also unenforced subtask of overlapping outbound list and the task priority information Tp[b of subtask]; Wherein, Tp[b] be one-dimension array, wherein, Tp[b] length be K;
Obtain the material information S[j of described outbound list] and the subtask quantity N that need finish; Wherein, S[j] be one-dimension array;
If N<=K then makes the task priority of subtask of described outbound list corresponding one by one identical with the task priority maintenance of also unenforced top n subtask during overlapping outbound is single;
If N〉K, the task priority of preceding K subtask of then described outbound list is corresponding one by one identical with the task priority maintenance of also unenforced K subtask during overlapping outbound is single;
Subtracting the task priority of K bar subtask for the remaining N of described outbound list, is that benchmark adds 1 successively with the task priority of K subtask of described outbound list.
3. method as claimed in claim 2 is characterized in that:
Whether inquiry exists the outbound of carrying out single, if there is no, according to task priority order from high to low, carries out a plurality of subtasks of described outbound list.
4. if the described method of claim 3 is characterized in that:
If there are a plurality of outbounds of carrying out single, then the most approaching outbound nonoculture of carrying out of selection and described outbound single-throw material start time is single as overlapping outbound.
5. the system of many primary processing line uniform feedings of a control is characterized in that, comprising:
The command reception that feeds intake unit is used to receive the instruction by outbound single-throw material, according to single managing detailed catalogue that feeds intake described outbound singly is decomposed into a plurality of subtasks, and by a plurality of subtasks of the described outbound list of series arrangement successively that feeds intake;
The single acquiring unit of overlapping outbound is used to inquire about whether have the outbound list of carrying out, if exist, choosing an outbound nonoculture of carrying out is that overlapping outbound is single, and obtains the also unenforced subtask of overlapping outbound list and the task priority of subtask;
The task priority setup unit, be used for by the order successively that feeds intake, a plurality of subtasks of described outbound list are corresponding one by one with the also unenforced subtask of overlapping outbound list, and the task priority of the subtask of described outbound list is set to identical with the task priority of the also unenforced subtask of corresponding overlapping outbound list;
The task executing units that feeds intake is used for according to task priority order from high to low, finish a plurality of subtasks of described outbound list and overlapping outbound single in also unenforced subtask.
6. system as claimed in claim 5 is characterized in that:
Described task priority setup unit obtains the quantity K of also unenforced subtask of overlapping outbound list and the task priority information Tp[b of subtask]; Wherein, Tp[b] be one-dimension array, wherein, Tp[b] length be K;
Described task priority setup unit obtains the material information S[j of described outbound list] and the subtask quantity N that need finish; Wherein, S[j] be one-dimension array;
If N<=K, then described task priority setup unit make the task priority of subtask of described outbound list corresponding one by one identical with the task priority maintenance of also unenforced top n subtask during overlapping outbound is single;
If N〉K, the task priority of preceding K subtask of the described outbound list of then described task priority setup unit is corresponding one by one identical with the task priority maintenance of also unenforced K subtask during overlapping outbound is single;
Subtract the task priority of K bar subtask for the remaining N of described outbound list, described task priority setup unit is that benchmark adds 1 successively with the task priority of K subtask of described outbound list.
7. system as claimed in claim 6 is characterized in that:
Whether described task priority setup unit inquiry exists the outbound of carrying out single, and if there is no, according to task priority order from high to low, the described task executing units that feeds intake is carried out a plurality of subtasks of described outbound list.
8. if the described system of claim 7 is characterized in that:
If there are a plurality of outbounds of carrying out single, the outbound nonoculture of carrying out that the single acquiring unit of then described overlapping outbound is selected and the described outbound single-throw material start time is the most approaching is for single as overlapping outbound.
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