CN102641853B - Automatic measurement separator - Google Patents

Automatic measurement separator Download PDF

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Publication number
CN102641853B
CN102641853B CN 201210139310 CN201210139310A CN102641853B CN 102641853 B CN102641853 B CN 102641853B CN 201210139310 CN201210139310 CN 201210139310 CN 201210139310 A CN201210139310 A CN 201210139310A CN 102641853 B CN102641853 B CN 102641853B
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CN
China
Prior art keywords
width
fixedly connected
diameter
spring leaf
workbench
Prior art date
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Expired - Fee Related
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CN 201210139310
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Chinese (zh)
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CN102641853A (en
Inventor
张绍群
李鸿斌
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RUSHAN BEARING INSTRUMENT CO Ltd
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RUSHAN BEARING INSTRUMENT CO Ltd
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Priority to CN 201210139310 priority Critical patent/CN102641853B/en
Publication of CN102641853A publication Critical patent/CN102641853A/en
Application granted granted Critical
Publication of CN102641853B publication Critical patent/CN102641853B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to the technical field of workpiece measurement separation equipment, in particular to an automatic measurement separator which comprises a base, a workbench and a control system. The automatic measurement separator is characterized in that: a feed track, a feed device and a measuring device are arranged on the workbench, the feed track is an arc sealing channel which is formed by the surrounding of steel plates, the cross section of the seal channel is square to facilitate a workpiece to enter through the inlet of the feed track so as to downwards slide along the arc sealing channel, one side of the feed channel is provided with the feed device, the other side of the feed channel is provided with the measuring device, a workpiece conveying track is arranged oppositely to the outlet of the feed track, and a discharge separating device is arranged at the outlet end of the workpiece conveying track. Because the invention adopts the structure, the automatic measurement separator has the advantages of ingenious structure, convenience for operation, low labor intensity, high acceptability, measurement precision, detection efficiency and the like.

Description

Automatic Measuring and Sorting Machine
Technical field
The present invention relates to workpiece calibration screening installation technical field, specifically a kind of Automatic Measuring and Sorting Machine.
Background technology
At present, the Quality Inspector is when detecting the engine valve seat after the processing, the general measurer of common employing that has is measured diameter, the width parameter of single workpiece, the deficiency of this measuring method is: manual measurement, labour intensity is large, and, this detection can only be inspected by random samples workpiece, can not detect one by one, cause substandard product to come into the market, the employing equipment that has is measured, and the deficiency of this equipment is: diameter, width respectively on two instruments by inspection personnel's manual measurement, labour intensity is large, radiographic measurement precision efficient is low.
Summary of the invention
The objective of the invention is to solve above-mentioned the deficiencies in the prior art, a kind of novel structure, easy to operate, labour intensity is low, qualification rate is high, certainty of measurement is high, detection efficiency is high Automatic Measuring and Sorting Machine are provided.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of Automatic Measuring and Sorting Machine, be provided with support, workbench and control system, it is characterized in that workbench is provided with the charging track, pay-off and measurement mechanism, the charging track is the arc seal channel that is surrounded by steel plate, the cross section of seal channel is square, being beneficial to workpiece enters and glides along the arc seal channel through the import of charging track, charging track one side is provided with pay-off, opposite side is provided with measurement mechanism, corresponding charging track export is provided with the workpiece delivery track, the workpiece delivery track port of export is provided with the discharging sorting unit, measurement mechanism comprises diameter measuring device and width of measuring device, diameter measuring device comprises the diameter support, saddle, the spring leaf bearing, external diameter is surveyed piece, the external diameter alloy is surveyed rod, gage button, the diameter dial framework, diameter inductance probe and benchmark are surveyed seat, width of measuring device comprises the width support, the width dial framework, the width inductance probe, horizontal gage button, roller and width are surveyed piece, pay-off comprises feeding cylinder, cylinder block and feed appliance, the discharging sorting unit comprises the blanking road, median septum, valve and valve cylinder, the beeline channel that workpiece delivery track both sides are formed by fixedly connecting with workbench respectively through the feeding lever, be provided with feed appliance in the workpiece delivery track, workpiece delivery track delivery end is provided with cylinder block, discharge end is connected with the blanking road, feed appliance front end one side is provided with pin, pin nock face is provided with guiding surface, the material road lever of corresponding charging track import is provided with approach switch, cylinder block is provided with feeding cylinder, the expansion link of feeding cylinder is fixedly connected with feed appliance, when measured workpiece enters the workpiece delivery track through the charging track export, when feed appliance is transported to the detection position with workpiece, approach switch receives the signal of feeding cylinder expansion link, approach switch is passed to control system with signal, control system again instruction feeding cylinder action stops feeding and returns, reaching feeding acts on accurately, benchmark is surveyed seat and is located at workpiece delivery track one side, and be fixedly connected with workbench, the workpiece delivery track opposite side that corresponding benchmark is surveyed seat is provided with external diameter and surveys piece, and it is parallel with external diameter survey piece corresponding surface that benchmark is surveyed seat, benchmark is surveyed on seat and the external diameter survey piece corresponding surface and is respectively equipped with external diameter alloy survey rod, saddle one end is surveyed piece with external diameter and is fixedly connected with, the other end is fixedly connected with gage button, the lower end is fixedly connected with workbench through slide rail, the upper end is fixedly connected with the spring leaf bearing through spring leaf, the spring leaf bearing is fixedly connected with workbench through the diameter support at two ends, gage button and diameter inductance probe are inconsistent, the diameter inductance probe is fixedly connected with workbench through the diameter dial framework, the top, detection position of workpiece is provided with width and surveys piece, width is surveyed the piece lower end and is fixedly connected with width alloy survey rod, the upper end is fixedly connected with horizontal gage button, one side is connected with the width saddle, the width saddle is fixedly connected with width support on being fixed on workbench through spring leaf, width support upper end is fixedly connected with the width dial framework, be fixed with the width inductance probe on the width dial framework, width inductance probe and horizontal gage button are inconsistent, width saddle lower end is provided with roller, roller is corresponding with the pin of feed appliance front end, being beneficial to roller is rolled into the pin upper surface and lifts the width saddle through guiding surface, workpiece is transported to the detection position, be provided with vertically median septum in the blanking road, the median septum upper end is hinged with valve, valve cylinder one end is fixedly connected with workbench through bearing, the other end is hinged through expansion link and valve, is beneficial to the sorting workpiece.
The present invention can be respectively equipped with force-regulating device at width support and diameter support, force-regulating device comprises the spring leaf bearing, accent power spring plate group, accent power screw, lever and fulcrum, width support side and diameter support upper surface are fixed with respectively the spring leaf bearing, be provided with fulcrum in the spring leaf bearing, be arranged with lever on the fulcrum, lever one end is provided with groove, the other end is provided with backstay, accent power screw is with after the spring leaf bearing is threaded, the boss that is provided with through the end matches with the groove on the lever, accent power spring plate group one end is fixedly connected with backstay, the detent that the other end and width saddle or saddle are provided with plugs, and is beneficial to control by rotation accent power screw the measurement moment of workpiece.
The expansion link front end of feeding cylinder is fixedly connected with feed appliance through support among the present invention, the feed appliance rear end is provided with stop screw, stop screw is corresponding with the cylinder block rear end face, change the stroke of feeding cylinder by adjusting distance between stop screw and the cylinder block, reach the effect of carrying different size to detect workpiece.
The present invention also can be provided with stopping means at the spring leaf bearing, stopping means comprises gag lever post, positioning sleeve, micrometer adjusting screw and setscrew nut, positioning sleeve is fixed on the spring leaf bearing, gag lever post passes positioning sleeve one end and is fixedly connected with micrometer adjusting screw on the spring leaf bearing, top and width saddle and the saddle stopper slot that be provided with of other end gag lever post end through being provided with matches, by adjusting micrometer adjusting screw, adjust tensile force between gag lever post and the saddle, the external diameter survey piece of avoiding the width on the width saddle to survey on piece and the saddle produces vibration and the certainty of measurement of destruction workpiece in transportation.
The present invention also can be provided with approach switch at charging track entrance point, and approach switch is connected with control system, when the effect that reaches automatic alarm without measured workpiece or when fault is arranged.
The present invention is owing to adopt said structure, have novel structure, easy to operate, labour intensity is low, qualification rate is high, certainty of measurement is high, the detection efficiency advantages of higher.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the cutaway view of A-A among Fig. 2.
Fig. 4 is the cutaway view of B-B among Fig. 2.
Reference numeral: 1. pulp-collecting box, 2. blanking road, 3. support, 4. guard shield, 5. electric box, 6. charging track, 7. feeding cylinder, 8. feed appliance, 9. approach switch, 10. median septum, 11. valve, 12. workbench, 13. the valve cylinder, 14. bearings, 15. width are surveyed piece, 16. width saddles, 17. support, 18. cylinder blocks, 19. stop screws, 20. pins, 21. workpiece, 22. width alloys are surveyed rod, 23. levers, and 24. transfer the power screw, 25. the power of accent spring plate group, 26. gag lever posts, 27. spring leafs, 28. the width inductance probe, 29. width measure dial frameworks, 30. horizontal gage buttons, 31. the spring leaf bearing, 32. diameter supports, 33. diameter inductance probes, 34. the diameter measurement dial framework, 35. gage buttons, 36. saddles, 37. external diameter is surveyed piece, 38. external diameter alloys are surveyed rod, and 39. benchmark are surveyed seat, 40. roller, 41. width supports, 42. fulcrums, 43. material road lever, 44. boss, 45. workpiece delivery tracks, 46. micrometer adjusting screw, 47. setscrew nuts, 48. pulp-collecting box.
The specific embodiment:
The present invention is further described below in conjunction with accompanying drawing:
As shown in drawings, a kind of Automatic Measuring and Sorting Machine, be provided with support 3, workbench 12 and control system, control system is prior art, this does not give unnecessary details, workbench 12 is fixed on the support 3, control system can be located in the electric box 5, electric box 5 can be located on the workbench 12, also can be fixed on the support 3, workbench 12 is provided with charging track 6, pay-off and measurement mechanism, charging track 6 is the arc seal channels that surrounded by steel plate, the cross section of seal channel is square, being beneficial to workpiece enters and glides along the arc seal channel through 6 imports of charging track, charging track 6 one sides are provided with pay-off, opposite side is provided with measurement mechanism, corresponding charging track 6 outlets are provided with workpiece delivery track 45, workpiece delivery track 45 ports of export are provided with the discharging sorting unit, measurement mechanism comprises diameter measuring device and width of measuring device, diameter measuring device comprises diameter support 32, saddle 36, spring leaf bearing 31, external diameter is surveyed piece 37, the external diameter alloy is surveyed rod 38, gage button 35, diameter dial framework 34, diameter inductance probe 33 and benchmark are surveyed seat 39, width of measuring device comprises width support 41, width dial framework 29, width inductance probe 28, horizontal gage button 30, roller 40 and width are surveyed piece 15, pay-off comprises feeding cylinder 7, cylinder block 18 and feed appliance 8, the discharging sorting unit comprises blanking road 2, median septum 10, valve 11 and valve cylinder 13, the beeline channel that workpiece delivery track 45 both sides are formed by fixedly connecting with workbench 12 respectively through feeding lever 43, be provided with feed appliance 8 in the workpiece delivery track 45, workpiece delivery track 45 delivery ends are provided with cylinder block 18, discharge end is connected with blanking road 2, feed appliance 8 front ends one side is provided with pin 20, pin 20 nock faces are provided with guiding surface, the material road lever 43 of corresponding charging track 6 imports is provided with approach switch 9, cylinder block 18 is provided with feeding cylinder 7, the expansion link of feeding cylinder 7 is fixedly connected with feed appliance 8, when measured workpiece enters workpiece delivery track 45 through 6 outlets of charging track, when feed appliance 8 was transported to the detection position with workpiece, approach switch 9 received the signal of feeding cylinder 7 expansion links, and approach switch 9 is passed to control system with signal, control system again instruction feeding cylinder 7 is return, reach feeding and act on accurately, benchmark is surveyed seat 39 and is located at workpiece delivery track 45 1 sides, and is fixedly connected with workbench 12, workpiece delivery track 45 opposite sides that corresponding benchmark is surveyed seat 39 are provided with external diameter and survey piece 37, and benchmark is surveyed seat 39 and external diameter, and to survey piece 37 corresponding surfaces parallel, and benchmark is surveyed seat 39 and external diameter and surveyed and be respectively equipped with the external diameter alloy on piece 37 corresponding surfaces and survey rod 38, and saddle 36 1 ends are fixedly connected with external diameter survey piece 37, the other end is fixedly connected with gage button 35, the lower end is fixedly connected with workbench 12 through slide rail, and the upper end is fixedly connected with spring leaf bearing 31 through spring leaf 27, and spring leaf bearing 31 is fixedly connected with workbench 12 through diameter support 32, gage button 35 is inconsistent with diameter inductance probe 33, diameter inductance probe 33 is fixedly connected with workbench 12 through diameter dial framework 34, and the top, detection position of workpiece is provided with width and surveys piece 15, and width is surveyed piece 15 lower ends and is fixedly connected with width alloy survey rod 22, the upper end is fixedly connected with horizontal gage button 30, one side is connected with width saddle 16, and width saddle 16 is fixedly connected with width support 41 on being fixed on workbench 12 through spring leaf 27, and width support 41 upper ends are fixedly connected with width dial framework 29, be fixed with width inductance probe 28 on the width dial framework 29, width inductance probe 28 and horizontal gage button 30 are inconsistent, and width saddle 16 lower ends are provided with roller 40, and roller 40 is corresponding with the pin 20 of feed appliance 8 front ends, being beneficial to roller 40 is rolled into pin 20 upper surfaces and lifts width saddle 16 through guiding surface, workpiece is transported to the detection position, is provided with vertically median septum 10 in the blanking road 2, median septum 10 upper ends and valve 11 are hinged, valve cylinder 13 1 ends are fixedly connected with workbench 12 through bearing 14, the other end is hinged through expansion link and valve 11, is beneficial to the sorting workpiece, and the present invention is for trouble free service, measurement mechanism can be enclosed within the guard shield, the corresponding workpiece delivery track in the front and back end of guard shield is respectively equipped with and detects the workpiece outlet.
The present invention can be respectively equipped with force-regulating device at width support 41 and diameter support 32, force-regulating device comprises spring leaf bearing 31, accent power spring plate group 25, accent power screw 24, lever 23 and fulcrum 42, width support 41 sides and diameter support 32 upper surfaces are fixed with respectively spring leaf bearing 31, be provided with fulcrum 42 in the spring leaf bearing 31, be arranged with lever 23 on the fulcrum 42, lever 23 1 ends are provided with groove, the other end is provided with backstay, accent power screw 24 is with after spring leaf bearing 31 is threaded, the boss 44 that is provided with through the end matches with the groove on the lever 23, accent power spring plate group 25 1 ends are fixedly connected with backstay, the detent that the other end and width saddle 16 or saddle 36 are provided with plugs, and is beneficial to control by rotation accent power screw the measurement moment of workpiece.
The expansion link front end of feeding cylinder 7 is fixedly connected with feed appliance 8 through support 17 among the present invention, feed appliance 8 rear ends are provided with stop screw 19, stop screw 19 is corresponding with cylinder block 18 rear end faces, change the stroke of feeding cylinder by adjusting stop screw 19 and the distance between the cylinder block 18, reach the effect of carrying different size detection workpiece.
The present invention also can be provided with stopping means at spring leaf bearing 31, stopping means comprises gag lever post 26, positioning sleeve, micrometer adjusting screw 46 and setscrew nut 47, positioning sleeve is fixed on the spring leaf bearing 31, gag lever post 26 passes positioning sleeve one end and is fixedly connected with micrometer adjusting screw 46 on the spring leaf bearing 31, the stopper slot that the top and width saddle 16 that the other end is provided with through gag lever post 26 ends and saddle 36 are provided with matches, by adjusting micrometer adjusting screw 46, adjust the tensile force between gag lever post 26 and width saddle 16 and the saddle 36, the external diameter survey piece 37 of avoiding the width on the width saddle 16 to survey on piece 15 and the saddle 36 produces vibration and the certainty of measurement of destruction workpiece in transportation.
The present invention also can be provided with approach switch at charging track 6 entrance points, and approach switch is connected with control system, when the effect that reaches automatic alarm without measured workpiece or when fault is arranged.
The present invention is in transportation, micrometer adjusting screw 46 can be screwed, gag lever post 26 moves axially along positioning sleeve, gag lever post 26 is top inconsistent with detent, avoiding width on width saddle 16 and the width saddle 16 to survey piece 15 damages width owing to jolting and surveys piece 15 or external diameter survey piece 37 in transportation, before starting working, can unscrew micrometer adjusting screw 46, make that gag lever post 26 is top to be separated with detent, at this moment can transfer power screw 24 according to the size adjustment of measuring moment, make accent power spring plate group 25 inconsistent with the groove on width saddle 16 and the saddle 36, adjust again the stop screw 19 of feed appliance 8 rear ends according to the specification that detects workpiece, locate the stroke of expansion link, during work, workpiece is after 6 imports of charging track enter and slide to workpiece delivery track 45 under the arc seal channel, approach switch 9 is passed to control system with signal, control system passes to instruction feeding cylinder 7 again, feeding cylinder 7 actions, feed appliance 8 drives workpiece and carries to the detection position, when the lever 20 of feed appliance 8 front portions touches roller 40 and jack-up roller 40, roller 40 moves at the width survey piece 15 that drives under the effect of spring leaf 27 on the width saddle 16, make workpiece arrive the detection position, at this moment, the stop screw 19 of feed appliance 8 rear ends just in time withstands on cylinder block 18 rear end faces, feeding cylinder 7 stop motions, approach switch 9 receive signal that the expansion link of feeding cylinder 7 transmits and with signal through the control system instruction to feeding cylinder 7, feeding cylinder 7 is return, after the pin 20 of feed appliance 8 front portions leaves roller 40, width is surveyed piece 15 and is moved down through 16 drives of width saddle under the effect of spring leaf 27, the upper surface that makes the width alloy survey rod 22 contact workpiece is measured, the width dimensions of workpiece passes to control system by width inductance probe 28, the diameter measurement of workpiece then be by benchmark survey seat 39 and external diameter survey piece 37 under the effect of spring leaf 27 with Workpiece clamping, diameter inductance probe 33 passes to control system with shift value, control system is compared by predefined measurement parameter again, to differentiate the measured workpiece acceptance or rejection, when defective, control system is 13 actions of instruction valve cylinder, valve 11 is opened, defective workpiece namely enters in the material road below the median septum 10 in the blanking road 2, enter in the pulp-collecting box 1 of defective work, when workpiece is qualified, 13 actions of control system instruction valve cylinder, valve 11 is closed, and qualified workpiece is then in median septum 10 enters qualified pulp-collecting box 48.
The present invention is owing to adopt said structure, can measure simultaneously width and external diameter, and can sub-elect qualified products and substandard product according to the tolerance parameter of setting, reduced and repeatedly measured the tired and error in judgement that causes of the measure error that causes and manually-operated, have novel structure, easy to operate, labour intensity is low, qualification rate is high, certainty of measurement is high, the detection efficiency advantages of higher.

Claims (5)

1. Automatic Measuring and Sorting Machine, be provided with support, workbench and control system, it is characterized in that workbench is provided with the charging track, pay-off and measurement mechanism, charging track one side is provided with pay-off, opposite side is provided with measurement mechanism, corresponding charging track export is provided with the workpiece delivery track, the workpiece delivery track port of export is provided with the discharging sorting unit, measurement mechanism comprises diameter measuring device and width of measuring device, diameter measuring device comprises the diameter support, saddle, the spring leaf bearing, external diameter is surveyed piece, the external diameter alloy is surveyed rod, gage button, the diameter dial framework, diameter inductance probe and benchmark are surveyed seat, width of measuring device comprises the width support, the width dial framework, the width inductance probe, horizontal gage button, roller and width are surveyed piece, pay-off comprises feeding cylinder, cylinder block and feed appliance, the discharging sorting unit comprises the blanking road, median septum, valve and valve cylinder, the beeline channel that workpiece delivery track both sides are formed by fixedly connecting with workbench respectively through the feeding lever, be provided with feed appliance in the workpiece delivery track, workpiece delivery track delivery end is provided with cylinder block, discharge end is connected with the blanking road, feed appliance front end one side is provided with pin, pin nock face is provided with guiding surface, the material road lever of corresponding charging track import is provided with approach switch, cylinder block is provided with feeding cylinder, the expansion link of feeding cylinder is fixedly connected with feed appliance, benchmark is surveyed seat and is located at workpiece delivery track one side, and be fixedly connected with workbench, the workpiece delivery track opposite side that corresponding benchmark is surveyed seat is provided with external diameter and surveys piece, and it is parallel with external diameter survey piece corresponding surface that benchmark is surveyed seat, benchmark is surveyed on seat and the external diameter survey piece corresponding surface and is respectively equipped with external diameter alloy survey rod, saddle one end is surveyed piece with external diameter and is fixedly connected with, the other end is fixedly connected with gage button, the lower end is fixedly connected with workbench through slide rail, the upper end is fixedly connected with the spring leaf bearing through spring leaf, the spring leaf bearing is fixedly connected with workbench through the diameter support at two ends, gage button and diameter inductance probe are inconsistent, the diameter inductance probe is fixedly connected with workbench through the diameter dial framework, the top, detection position of workpiece is provided with width and surveys piece, width is surveyed the piece lower end and is fixedly connected with width alloy survey rod, the upper end is fixedly connected with horizontal gage button, one side is connected with the width saddle, the width saddle is fixedly connected with width support on being fixed on workbench through spring leaf, width support upper end is fixedly connected with the width dial framework, be fixed with the width inductance probe on the width dial framework, width inductance probe and horizontal gage button are inconsistent, width saddle lower end is provided with roller, roller is corresponding with the pin of feed appliance front end, be provided with vertically median septum in the blanking road, the median septum upper end is hinged with valve, valve cylinder one end is fixedly connected with workbench through bearing, and the other end is hinged through expansion link and valve.
2. a kind of Automatic Measuring and Sorting Machine according to claim 1, it is characterized in that being respectively equipped with force-regulating device on width support and the diameter support, force-regulating device comprises the spring leaf bearing, accent power spring plate group, accent power screw, lever and fulcrum, width support side and diameter support upper surface are fixed with respectively the spring leaf bearing, be provided with fulcrum in the spring leaf bearing, be arranged with lever on the fulcrum, lever one end is provided with groove, the other end is provided with backstay, accent power screw is with after the spring leaf bearing is threaded, the boss that is provided with through the end matches with the groove on the lever, and accent power spring plate group one end on the width support is fixedly connected with backstay, and the detent that the other end and width saddle are provided with plugs, accent power spring plate group one end on the diameter support is fixedly connected with backstay, and the detent that the other end and saddle are provided with plugs.
3. a kind of Automatic Measuring and Sorting Machine according to claim 1 is characterized in that the expansion link front end of feeding cylinder is fixedly connected with feed appliance through support, and the feed appliance rear end is provided with stop screw, and stop screw is corresponding with the cylinder block rear end face.
4. a kind of Automatic Measuring and Sorting Machine according to claim 1, it is characterized in that the spring leaf bearing is provided with stopping means, stopping means comprises gag lever post, positioning sleeve, micrometer adjusting screw and setscrew nut, positioning sleeve is fixed on the spring leaf bearing, gag lever post passes positioning sleeve one end and is fixedly connected with micrometer adjusting screw on the spring leaf bearing, and the stopper slot that the top and width saddle that the other end is provided with through the gag lever post end and saddle are provided with matches.
5. a kind of Automatic Measuring and Sorting Machine according to claim 1 is characterized in that charging track entrance point is provided with approach switch, and approach switch is connected with control system.
CN 201210139310 2012-05-08 2012-05-08 Automatic measurement separator Expired - Fee Related CN102641853B (en)

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CN107855286B (en) * 2017-10-25 2019-10-22 浙江省磐安县磐锋刀片有限公司 A kind of device for detecting length
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