Summary of the invention
In view of this, the invention provides a kind of installation system of electric energy meter seal,, thereby enhance productivity with the automatic installation of electric energy meter seal.
The invention provides a kind of installation system of electric energy meter seal, the main body of described seal has first through hole and second through hole, comprising:
Sealing wire traction wheels, be positioned at the top of first through hole, form by the wheel that two axis are parallel to each other, described sealing wire traction wheels provide power for sending sealing wire, it is made up of axis two wheels parallel to each other, and rough surface is handled, and two-wheeled offsets and compresses, sealing wire is passed in the middle of two-wheeled, is advanced by the friction force drive of wheel;
The threading gathering sill is positioned at the below of seal main body first through hole, and described threading gathering sill end is over against the sealing wire screw hole of electric energy meter;
Sealing wire is pressed from both sides, and is positioned at seal main body second through hole, and described sealing wire is pressed from both sides over against sealing wire, and described sealing wire is pressed from both sides and comprised that sealing wire folder outer tube, the interior sealing wire of sealing wire folder outer tube are pressed from both sides pull bar and sealing wire is pressed from both sides the sealing wire folder chuck of the lower end of pull bar;
Press sealing device is used for seal is compressed;
Be used to monitor the supervising device of the relative position of seal and electric energy meter;
Be used for the sealing wire dish before sealing wire penetrates first through hole, the shape of sealing wire adjusted;
Place the thread cutter between first through hole of sealing wire traction wheels and seal main body;
Send sealing device, the described push rod that send sealing device to comprise guide rail and be positioned at guide rail inside; Controller comprises first control module, second control module, the 3rd control module and the 4th control module,
Described first control module is used for after sealing wire is passed the sealing wire screw hole, and the control sealing wire is clamped sealing wire and sealing wire is moved upward;
Described second control module is used for after first through hole of seal and the second through hole Chuanfeng silk finish, and the indication press sealing device compresses seal;
Described the 3rd control module is used to control seal and electric energy meter is aimed at.
Described the 4th control module is used for after seal main body and the sealing wire that penetrates the seal main body compress, control thread cutter cutting sealing wire.
Preferably, comprise also and send meter apparatus that the described meter apparatus that send comprises:
The electric energy meter travelling belt;
Send the table wheel, be positioned on the electric energy meter travelling belt;
Positioning baffle is positioned at and send table wheel the place ahead.
Preferably, the described table wheel that send is flared structure.
Preferably, described send sealing device also to comprise to be used to detect put in place the photoelectric sensor of state of seal, described photoelectric sensor is positioned at a side of guide rail;
Described controller also comprises the 5th control module, and described the 5th control module is used for putting state in place when not tightening when photoelectric sensor detects seal, and the indication seal tightens.
Preferably, described press sealing device is the hydraulic pressure press sealing device.
From above-mentioned technical scheme as can be seen, the invention provides a kind of installation system of electric energy meter seal, the main body of described seal has first through hole and second through hole, comprising: sealing wire traction wheels, threading gathering sill, sealing wire folder, press sealing device and controller.Sealing wire traction wheels provide power for sending sealing wire, and it is made up of axis two wheels parallel to each other, and sealing wire is passed in the middle of two-wheeled, are advanced by the friction force drive of wheel, and first through hole of directly being aimed at the seal main body by conduit carries out Chuanfeng's silk.After sealing wire passes from first through hole of seal main body, enter and wear a gathering sill, under the effect of wearing a gathering sill, make sealing wire move towards to change and pass the screw wire sealing hole then.Sealing wire is clipped in controller control down, pass behind seal second hole sealing wire clamped after, sealing wire is passed second hole.Press sealing device compresses seal.The installation system of electric energy meter seal provided by the invention can be realized the automatic installation to electric energy meter seal, has improved the efficient of having worked, and has saved human resources.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
The embodiment of the invention discloses a kind of installation system of electric energy meter seal, be used to install the seal that the seal main body comprises two through holes, as Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and shown in Figure 6, comprising: send meter apparatus, send sealing device, pre-install sealing wire treating apparatus, threader, second punching machine, press sealing device, thread cutter and controller.
As shown in Figure 1, be the hoist pennants that send of the installation system of electric energy meter seal, send meter apparatus to comprise by electric energy meter conveying belt 104, send table wheel 102, positioning baffle 103 and first photoelectric sensor 105 to constitute.Electric energy meter places on the electric energy meter conveying belt 104, by sending table wheel 102 to compress, send table wheel 102 to rotate, and drives electric energy meter and advances to positioning baffle 103 location.During blanking, positioning baffle 103 rises, and electric energy meter 101 is sent by electric energy meter conveying belt 104, and material loading and blanking are parallel.
Electric energy meter conveying belt parameter: maximum transmission capacity is 1000/hour, and power 5kW formulates in 8 meters of the fed distance, and simultaneously, control is detected by first photoelectric sensor 105 in the input port.Send the table wheel to adopt flared structure, adopt many row's wheels, distance between two a pair of wheels that match is directly proportional with distance between electric energy meter 101 and the positioning baffle 103, electric energy meter 101 is near more from positioning baffle 103, distance between a pair of the wheel is more little, prevents from can't block owing to the minor rotation angle of electric energy meter 101; First photoelectric sensor 105 is installed at positioning baffle 103 places, is used for realization table location.Utilization send the table y that wheel is determined electric energy meter 101 to the position, and the x that utilizes positioning baffle 103 definite electric energy meters is to the position, and the two is in conjunction with realizing the accurate location of electric energy meter 101 on electric energy meter conveying belt 104.
As shown in Figure 2, for the installation system of electric energy meter seal send the sealing device synoptic diagram, send sealing device to take the track feeding style, send sealing device and send meter apparatus to be space distribution, do not disturb mutually, comprising: guide rail 201, push rod 202, second photoelectric sensor 204.Push rod 202 is in the inside of guide rail 201.Seal main body 203 put into need to guarantee before the guide rail 201 its bar code faces towards, guarantee that seal main body 203 is parallel with guide rail 201; Seal main body 203 arrives station to be sealed under push rod 202 promotes, whether guide rail 201 1 sides are installed second photoelectric sensor 204, be used to detect tighten after the seal main body puts in place.Controller comprises the 5th control module, is used for putting state in place when not tightening when photoelectric sensor detects seal, and the indication seal tightens.
As shown in Figure 3, be the prepackage sealing wire treating apparatus synoptic diagram of the installation system of electric energy meter seal, brush 303 two parts by tight device 302 of whole line brush clamp and whole line and form.Because also have the cotton sealing wire of the prepackage of other type on the electric energy meter in the seal hole, the sealing wire that needs are worn has certain influence, so to carry out regularly earlier, make it towards a direction to it.Use whole line brush 303 to finish this function, whole line is brushed 303 rotations, simultaneously from off-balancesheet side direction medial movement, drives seal main body 301 and arrives the inboard lower position in seal hole, pre-installs cotton sealing wire and can not block the seal hole.Whole line brush can use common nylon bruss, is convenient for changing.
As shown in Figure 4, be the threading synoptic diagram of the seal of the installation system of electric energy meter seal, first punching machine is made up of sealing wire dish 401, threading gathering sill 403, sealing wire running wheel group 409, conduit 412 and sealing wire angle sheave 410.Undertaken regularly by the shape of 401 pairs of sealing wires 411 of sealing wire dish, make it not crooked; The working direction of 410 pairs of sealing wires 411 of sealing wire angle sheave leads; Sealing wire traction wheel 409 provides power for sending sealing wire 411, and it is made up of axis two wheels parallel to each other, and rough surface is handled, and two-wheeled offsets and compresses, and sealing wire 411 is passed in the middle of two-wheeled, is advanced by the friction force drive of wheel; The seal main body that push rod 202 promotes in the guide rail 404 makes its arrival station to be sealed.404 and 201 represent guide rail simultaneously.Controller comprises the 3rd control module, is used to control seal and electric energy meter and aims at.After supervising device determined that the relative position in seal hole and electric energy meter hole is errorless, first through hole of directly being aimed at seal main body 408 by conduit carried out Chuanfeng's silk.Threading gathering sill 403 is positioned at the lower end of seal main body first through hole, after sealing wire is passed first through hole, sealing wire is played the effect of guiding, and threading gathering sill 403 ends are over against the sealing wire screw hole 406 of electric energy meter 405 simultaneously.Sealing wire 411 is imported, thereby pass the sealing wire screw hole 406 of electric energy meter 405.101 and 405 represent electric energy meter simultaneously.
As shown in Figure 5, be the second punching machine synoptic diagram of the installation system of the disclosed electric energy meter seal of the embodiment of the invention.Second punching machine comprises: sealing wire folder outer tube 502, sealing wire folder pull bar 503, sealing wire folder chuck 504.Sealing wire folder pull bar 503 is in sealing wire folder outer tube 502, and sealing wire folder chuck 504 is in the lower end of sealing wire folder pull bar 503.Controller comprises first control module, is used for after sealing wire is passed sealing wire screw hole 406, and control sealing wire folder 407 moves downward and penetrates seal main body 501 second through holes and aim at sealing wire; Sealing wire folder chuck 504 is sealing wire folder outer tube 502 motions relatively under pull bar 503 effects, sealing wire folder outer tube 502 moves downward inboard taper hole is acted on chuck upside elastic groove 505, make chuck clamp sealing wire, sealing wire folder and the relative seal integral body of outer tube move upward sealing wire are pulled out seal second hole afterwards.Pull out process sealing wire traction wheels 409 synchronous wire feeds.
As shown in Figure 6, be the press seal synoptic diagram of the installation system of electric energy meter seal, before press sealing device is placed on first punching machine, realize compressing the function of seal lid, press seal and thread cutter are contained on the identical platform, provide power by same power source.Press sealing device is made up of hydraulic punching head patrix 601, punching press counterdie 603, and the operation power of 10~20MPa is provided.Thread cutter is made up of cutting knife 402 between first through hole of sealing wire traction wheels and seal main body 602.Described controller comprises second control module and the 4th control module, and described second control module is used for after first through hole of seal and the second through hole Chuanfeng silk finish, and the indication press sealing device compresses seal.The 4th control module, described the 4th control module are used for after seal main body and the sealing wire that penetrates the seal main body compress, control thread cutter cutting sealing wire.After treating two holes all threading finishing, second control module and the 4th control module control drift patrix 601 and cutting knife 402 are realized press seal and tangent line function simultaneously downwards.Cutting knife and tangent line mouth can adopt tungalloy shear steel material, increase serviceable life.203,301,408,501 and 602 represent the seal main body simultaneously.
Send in the meter apparatus sending table wheel with relevant about X, Y positioning tool can be by finely tuning the variation of the size of the table of realizing certain limit easily.
Send sealing device, prepackage sealing wire treating apparatus, first punching machine, second punching machine, press sealing device and thread cutter to make the module of an integral body assembling, and can be by the uncomplicated rigging position of changing conversion module with a spot of basic machine of reinstalling.If variation has taken place in the position of electric energy meter and seal, we come adaption demand by the rigging position of conversion module.And do not influence the recovery of machine.
Controller is whole seal fitting machine necessary part, adopt reliable and stable embedded platform, be preferably electrical control, the main functions such as workpiece transmission, position probing, seal, the automatic control of flow process that realize, being used to control seal and electric energy meter aims at, also be used for after seal main body and the sealing wire that penetrates the seal main body compress control thread cutter cutting sealing wire.
The whole control system is stable, reliable, maintenance cost is low, compatibility good in order to make, adopt the distributed bus control structure, the entire controller system is divided into following module by function: micro controller module, power train control module, position detecting module, system's detection module, hydraulic numerical control module, bar code scan module, local computer and power module
Micro controller module is used to finish the coordination control between each submodule, man-machine interaction, functions such as workpiece statistics;
The whole power of power train control module will be provided by DC servo motor, and power train control module mainly realizes the motor servo driving, and function such as overvoltage, overcurrent protection;
Reliably, accurately obtaining of the location of workpiece is the key of native system in the per pass operation of position detecting module, directly influences the reliability and the work efficiency of total system.Position detecting module realizes the functions such as initial alignment, signal Processing and logic determines of position-detection sensor;
The system monitoring module realizes the real-time monitoring of system state, in emergency circumstances reports to the police automatically and stoppage protection control, and be the patron saint of system stability, reliably working.
The hydraulic numerical control module realizes the press seal pressure control of hydropress, punching unit position control etc.
The bar code scan module realizes reading of seal bar code and table meter bar code.
Local computer is responsible for the device parameter configuration, database data typing, management, backup, and report generation and printing connect current SAP seal management software system by Ethernet.
Power module is for total system provides for a long time, stablizes, energy safeguard reliably.
The invention provides a kind of installation system of electric energy meter seal, comprising: sealing wire traction wheels, threading gathering sill, sealing wire folder and press sealing device.Sealing wire traction wheels provide power for sending sealing wire, and it is made up of axis two wheels parallel to each other, and sealing wire is passed in the middle of two-wheeled, are advanced by the friction force drive of wheel, and first through hole of directly being aimed at the seal main body by conduit carries out Chuanfeng's silk.After sealing wire passes from first through hole of seal main body, enter and wear a gathering sill, under the effect of wearing a gathering sill, make sealing wire move towards to change and pass the screw wire sealing hole then.Sealing wire folder passes second hole with sealing wire after passing behind seal second hole sealing wire being clamped.Under pressure, seal is compressed.The installation system of electric energy meter seal provided by the invention can be realized the automatic installation to electric energy meter seal, has improved the efficient of having worked, and has saved human resources.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.