CA2583649A1 - Frame assembly and method for forming the same - Google Patents

Frame assembly and method for forming the same Download PDF

Info

Publication number
CA2583649A1
CA2583649A1 CA002583649A CA2583649A CA2583649A1 CA 2583649 A1 CA2583649 A1 CA 2583649A1 CA 002583649 A CA002583649 A CA 002583649A CA 2583649 A CA2583649 A CA 2583649A CA 2583649 A1 CA2583649 A1 CA 2583649A1
Authority
CA
Canada
Prior art keywords
portions
support tube
frame assembly
indents
engaging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002583649A
Other languages
French (fr)
Other versions
CA2583649C (en
Inventor
Giovanni Dicesare
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magna International Inc
Original Assignee
Magna Structural Systems Inc.
Giovanni Dicesare
Magna International Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magna Structural Systems Inc., Giovanni Dicesare, Magna International Inc. filed Critical Magna Structural Systems Inc.
Publication of CA2583649A1 publication Critical patent/CA2583649A1/en
Application granted granted Critical
Publication of CA2583649C publication Critical patent/CA2583649C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/06Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes in openings, e.g. rolling-in
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/02Understructures, i.e. chassis frame on which a vehicle body may be mounted comprising longitudinally or transversely arranged frame members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/09Means for mounting load bearing surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D27/00Connections between superstructure or understructure sub-units
    • B62D27/02Connections between superstructure or understructure sub-units rigid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49616Structural member making
    • Y10T29/49622Vehicular structural member making
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49893Peripheral joining of opposed mirror image parts to form a hollow body
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49895Associating parts by use of aligning means [e.g., use of a drift pin or a "fixture"]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49895Associating parts by use of aligning means [e.g., use of a drift pin or a "fixture"]
    • Y10T29/49901Sequentially associating parts on stationary aligning means

Abstract

A frame assembly for a motor vehicle includes a tubular frame and a support tube. The tubular frame includes a first portion connected to a second portion. The first and second portions define a hollow cavity therebetween. A
support tube is positioned within the hollow cavity between the first and second portions. The support tube has an exterior surface. The first and second portions include first and second indents respectively formed therein.
The first and second indents engage the exterior surface of the support tube to secure the support tube between the first and second portions.

Claims (19)

1. A frame assembly for a motor vehicle, comprising:
a tubular member including a first portion connected to a second portion, said first and second portions defining a hollow cavity therebetween; and a support tube positioned within said hollow cavity between said first and second portions, wherein said first and second portions include first and second indents, respectively, said first and second indents extend into said hollow cavity and engage said support tube to position and secure said support tube between said first and second portions.
2. The frame assembly according to claim 1, wherein each of said first and second portions is generally U-shaped.
3. The frame assembly according to claim 1, wherein ends of said first portion overlap and engage ends of said second portion, and said overlapped ends being connected to one another by welding.
4. The frame assembly according to claim 1, wherein said first and second portions include first and second apertures respectively, and said first and second indents surround said first and second apertures respectively.
5. A frame assembly according to claim 4, further comprising:
a fastener extending through said apertures and said support tube.
6. The frame assembly according to claim 1, wherein said first and second indents have an annular configuration.
7. The frame assembly according to claim 1, wherein said first and second indents are unitary formed with said first and second portions, respectively, as one-piece, integral elements.
8 8. The frame assembly according to claim 1, wherein each of said first and second indents includes an inclined inner surface and an inclined outer surface.
9. A method for forming a frame assembly, the method comprising:
providing a first portion having a first indent formed therein, a second portion having a second indent formed therein;
engaging the support tube with a selected one of the first portion and the second portion such that the indent of the selected one of the first and second portions engages the support tube;
engaging the first portion with the second portion to connect the first and second portions to one another to form a tubular member; and engaging the support tube with the other of the first and second portions such that the respective indent of the other of the first and second portions engages the support tube, the first and second indents engaging the support tube to position and secure the support tube between the first and second portions.
10. The method according to claim 9, wherein the providing the first portion includes bending the first portion into a generally U-shaped configuration, and the providing the second portion includes bending the second portion into a generally U-shaped configuration.
11. The method according to claim 10, wherein each of the bending includes bending by a stamping operation.
12. The method according to claim 9, wherein the providing the first portion includes forming the first indent by a stamping operation, and the providing the second portion includes forming the second indent by a stamping operation.
13. The method according to claim 9, wherein the engaging the first portion with the second portion to connect the first and second portions to one another includes overlapping and engaging ends of the first portion with ends of the second portion.
14. The method according to claim 13, wherein the engaging the first portion with the second portion to connect the first and second portions to one another includes connecting the overlapped and engaged ends to one another by welding.
15. The method according to claim 9, wherein the providing the first portion includes forming a first aperture in the first portion, and the providing the second portion includes forming a second aperture in the second portion, and wherein the first and second indents surround said first and second apertures, respectively.
16. The method according to claim 15, further comprising:
inserting a fastener through said apertures and said support tube.
17. The method according to claim 9, wherein the engaging the first portion with the second portion to connect the first and second portions to one another occurs after the indent of the selected one of the first and second portions engages the support tube.
18. The method according to claim 9, further comprising:
using a fixture pin to position the support tube during the attaching of the first and second portions.
19. A frame assembly for a motor vehicle, comprising:
a tubular frame member including a first portion connected to a second portion, said first and second portions defining a hollow cavity therebetween;
a support tube positioned within said hollow cavity between said first and second portions; and means for securing said support tube between said first and second portions.
CA2583649A 2004-10-29 2005-10-26 Frame assembly and method for forming the same Active CA2583649C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10/975,937 2004-10-29
US10/975,937 US7275296B2 (en) 2004-10-29 2004-10-29 Method for forming a frame assembly
PCT/CA2005/001646 WO2006045194A1 (en) 2004-10-29 2005-10-26 Frame assembly and method for forming the same

Publications (2)

Publication Number Publication Date
CA2583649A1 true CA2583649A1 (en) 2006-05-04
CA2583649C CA2583649C (en) 2012-10-02

Family

ID=36226930

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2583649A Active CA2583649C (en) 2004-10-29 2005-10-26 Frame assembly and method for forming the same

Country Status (4)

Country Link
US (2) US7275296B2 (en)
CA (1) CA2583649C (en)
DE (1) DE112005002555B4 (en)
WO (1) WO2006045194A1 (en)

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US9458876B2 (en) 2013-08-28 2016-10-04 GM Global Technology Operations LLC Elastically deformable alignment fastener and system
US9463831B2 (en) 2013-09-09 2016-10-11 GM Global Technology Operations LLC Elastic tube alignment and fastening system for providing precise alignment and fastening of components
US9457845B2 (en) 2013-10-02 2016-10-04 GM Global Technology Operations LLC Lobular elastic tube alignment and retention system for providing precise alignment of components
US20150093179A1 (en) * 2013-10-02 2015-04-02 GM Global Technology Operations LLC Elastic aperture alignment system for providing precise four-way alignment of components
US9511802B2 (en) 2013-10-03 2016-12-06 GM Global Technology Operations LLC Elastically averaged alignment systems and methods
US9669774B2 (en) 2013-10-11 2017-06-06 GM Global Technology Operations LLC Reconfigurable vehicle interior assembly
US9481317B2 (en) 2013-11-15 2016-11-01 GM Global Technology Operations LLC Elastically deformable clip and method
US9428123B2 (en) 2013-12-12 2016-08-30 GM Global Technology Operations LLC Alignment and retention system for a flexible assembly
US9447806B2 (en) 2013-12-12 2016-09-20 GM Global Technology Operations LLC Self-retaining alignment system for providing precise alignment and retention of components
US9599279B2 (en) 2013-12-19 2017-03-21 GM Global Technology Operations LLC Elastically deformable module installation assembly
US9541113B2 (en) 2014-01-09 2017-01-10 GM Global Technology Operations LLC Elastically averaged alignment systems and methods
US9428046B2 (en) 2014-04-02 2016-08-30 GM Global Technology Operations LLC Alignment and retention system for laterally slideably engageable mating components
US9657807B2 (en) 2014-04-23 2017-05-23 GM Global Technology Operations LLC System for elastically averaging assembly of components
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Also Published As

Publication number Publication date
WO2006045194A1 (en) 2006-05-04
DE112005002555T5 (en) 2007-09-13
US20080029330A1 (en) 2008-02-07
US7275296B2 (en) 2007-10-02
DE112005002555B4 (en) 2017-07-06
US20060091701A1 (en) 2006-05-04
CA2583649C (en) 2012-10-02

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