CA2377261A1 - Processing titaniferous ore to titanium dioxide pigment - Google Patents

Processing titaniferous ore to titanium dioxide pigment Download PDF

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Publication number
CA2377261A1
CA2377261A1 CA002377261A CA2377261A CA2377261A1 CA 2377261 A1 CA2377261 A1 CA 2377261A1 CA 002377261 A CA002377261 A CA 002377261A CA 2377261 A CA2377261 A CA 2377261A CA 2377261 A1 CA2377261 A1 CA 2377261A1
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Prior art keywords
ions
leachate
titanium dioxide
ferrous
raffinate
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Granted
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CA002377261A
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French (fr)
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CA2377261C (en
Inventor
Willem P. C. Duyvesteyn
Bruce James Sabacky
Dirk Edmund Victor Verhulst
Timothy Malcome Spitler
Andrew Vince
James R. Burkholder
Bernardus Josephus Paulus Maria Huls
Paul George West-Sells
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Wrp Technologies Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • C01G23/053Producing by wet processes, e.g. hydrolysing titanium salts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • C01G23/053Producing by wet processes, e.g. hydrolysing titanium salts
    • C01G23/0536Producing by wet processes, e.g. hydrolysing titanium salts by hydrolysing chloride-containing salts
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/36Compounds of titanium
    • C09C1/3607Titanium dioxide
    • C09C1/3615Physical treatment, e.g. grinding, treatment with ultrasonic vibrations
    • C09C1/363Drying, calcination
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • C01P2004/34Spheres hollow
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/62Submicrometer sized, i.e. from 0.1-1 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/80Particles consisting of a mixture of two or more inorganic phases
    • C01P2004/82Particles consisting of a mixture of two or more inorganic phases two phases having the same anion, e.g. both oxidic phases
    • C01P2004/84Particles consisting of a mixture of two or more inorganic phases two phases having the same anion, e.g. both oxidic phases one phase coated with the other
    • C01P2004/86Thin layer coatings, i.e. the coating thickness being less than 0.1 time the particle radius
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Nanotechnology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Composite Materials (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)

Abstract

A hydrometallurgical process is provided for producing pigment grade TiO2 from titaniferous mineral ores, and in particular from ilmenite ore. The ore is leached with a hydrochloric acid, preferably a recycled solution at high hydrochloric acid concentration, to form a leachate containing titanium and iron chloride and a residue. The leachate may be filtered to separate the leachate from the residue. The leachate is cooled to a temperature sufficient to form crystals of FeCl2, which are separated from the leachate. The leachate may be subjected to a reduction step to reduce Fe+3 to Fe+2, before crystallizing. The leachate is subjected to a first solvent extraction to form a pregnant strip solution containing titanium and ferric ions and a raffinate containing ferrous ions.
This strip solution is subjected to a second solvent extraction to form a second strip solution containing ferric ions and a raffinate containing titanium ions. The first strip solution may be subjected to an oxidization step before the second solvent extraction. The second raffinate containing titanium ions is hydrolyzed. The hydrolysis can be by water addition or spray hydrolysis. Iron chloride is converted to iron oxide and hydrochloric acid. All product streams containing chlorides are recycled, producing gaseous hydrochloric acid that is used for regenerating the leaching solution.

Claims (26)

1. A hydrometallurgical process for producing pigment-grade titanium dioxide from a titaniferous ore comprising:
a. leaching the ore with recycled solution of high hydrochloric acid concentration to provide a leachate containing titanium chloride, ferrous chloride, ferric chloride, and other impurity chlorides and a residue consisting of undissolved solids;
b. separating the leachate from the undissolved solids;
c. reducing ferric ions present in the leachate to the ferrous state d. cooling the leachate to a temperature sufficient to form crystals of ferrous chloride;
e. separating the crystals of ferrous chloride from the leachate to provide a solution containing titanium ions, ferric ions, and ferrous ions;
f. contacting the solution with a water-immiscible organic phase containing an organophosphorus extractant to form a first raffinate containing ferrous ions and other impurities and to form a first pregnant strip solution containing titanium and ferric ions and a minor amount of ferrous ions;
g. contacting the first pregnant strip solution with a water-immiscible organic phase containing an amine extractant to form a second pregnant strip solution containing ferric ions and to form a second raffinate containing titanium ions;
and h. hydrolyzing the second raffinate.
2. The process of claim 1 wherein the second raffinate contains less than about mg/l iron.
3. The process of claim 3 wherein the reduction step includes the addition of elemental iron.
4. The process of claim 1 wherein the reduction step c takes place before the residue separation step b.
5. The process of claim 1 wherein the separated ferrous chloride crystals are subjected to pyrohydrolysis to regenerate HCI.
6. The process of claim 1 wherein the first raffinate is enriched in chloride ions by using gaseous hydrochloric acid from an acid regeneration plant.
7. The process of claim 1 wherein the first pregnant strip solution is subjected to an oxidation step before contacting with the water-immiscible amine extractant.
8. The process of claim 7 wherein the oxidation is achieved by adding an effective amount of chlorine or other suitable oxidizing agent to convert all remaining ferrous iron to ferric iron.
9. The process of claim 1 wherein the second pregnant strip solution is subjected to pyrohydrolysis to regenerate HCI.
10. The process of claim 1 wherein the hydrolysis is conducted by adding water to form titanium dioxide pigment.
11. The process of claim 10 wherein the titanium dioxide pigment is in the rutile form.
12. The process of claim 10 wherein the titanium dioxide pigment is in the anatase form.
13. The process of claim 10 wherein the titanium dioxide pigment is a mixture of TiO2 in the rutile and the anatase form.
14. The process of claim 1 wherein the titanium hydrolysis is conducted by spray hydrolysis of the second raffinate.
15. The process of claim 11 further including the step of calcining and milling after spray hydrolysis to form titanium dioxide.
16. The process of claim 12 further including the step of calcining and milling after spray hydrolysis to form titanium dioxide.
17. The process of claim 13 further including the step of calcining and milling after spray hydrolysis to form titanium dioxide.
18. The process of claim 15 wherein the titanium dioxide is in the rutile form.
19. The process of claim 16 wherein the titanium dioxide is in the anatase form.
20. The process of claim 17 wherein the titanium dioxide is a mixture of TiO2 in the rutile and the anatase form.
21. The process of claim 1 wherein the organophosphorus extractant is selected from one or more organophosphorus compounds having the formula R1R2R3PO
wherein R1, R2, and R3 may be the same or different and are each a hydrogen atom, a substituted or unsubstituted linear or branched chain, a cyclic, saturated, or unsaturated hydrocarbon radical, with the proviso that the sum of the carbon atoms of the radicals R1, R2, and R3 is equal to at least 12 carbon atoms.
22. The process of claim 21 wherein the organophosphorus extractant is a mixture of tri(n-hexyl) phosphine oxide and tri(n-octyl phosphine oxide).
23. The process of claim 1 wherein the amine extractant is selected from the group consisting of primary, secondary, tertiary, quaternary amines, and mixtures thereof.
24. The process of claim 23 wherein the amine extractant is a tertiary amine.
25. The process of claim 1 wherein the titaniferous ore is ilmenite.
26. A hydrometallurgical process for producing pigment-grade titanium dioxide from a titaniferous ore comprising:

a. leaching the ore with high acid concentration to provide a leachate containing titanium chloride, ferrous chloride, ferric chloride, and other impurity chlorides and a residue consisting of undissolved solids;

b. separating the leachate from the undissolved solids;

c. forming ferrous chloride in the leachate and separating the ferrous chloride from the leachate to provide a solution containing titanium ions, ferric ions, and ferrous ions;

d. contacting the solution with a water-immiscible organic phase containing an organophosphorus extractant to form a first raffinate containing ferrous ions and other impurities and to form a first pregnant strip solution containing titanium and ferric ions and a minor amount of ferrous ions;

e. contacting the first pregnant strip solution with an ion exchange resin to form a second raffinate containing titanium ions; and f. hydrolyzing the second raffinate.
CA2377261A 1999-06-24 2000-06-14 Processing titaniferous ore to titanium dioxide pigment Expired - Lifetime CA2377261C (en)

Applications Claiming Priority (9)

Application Number Priority Date Filing Date Title
US14105799P 1999-06-24 1999-06-24
US14111499P 1999-06-24 1999-06-24
US60/141,114 1999-06-24
US60/141,057 1999-06-24
US14770299P 1999-08-06 1999-08-06
US60/147,702 1999-08-06
US09/500,207 2000-02-07
US09/500,207 US6375923B1 (en) 1999-06-24 2000-02-07 Processing titaniferous ore to titanium dioxide pigment
PCT/US2000/016363 WO2001000531A1 (en) 1999-06-24 2000-06-14 Processing titaniferous ore to titanium dioxide pigment

Publications (2)

Publication Number Publication Date
CA2377261A1 true CA2377261A1 (en) 2001-01-04
CA2377261C CA2377261C (en) 2010-03-30

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US (1) US6375923B1 (en)
EP (1) EP1194379B1 (en)
AU (1) AU770209B2 (en)
CA (1) CA2377261C (en)
DE (1) DE60010702T2 (en)
WO (1) WO2001000531A1 (en)

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US10174402B2 (en) 2011-09-16 2019-01-08 Orbite Technologies Inc. Processes for preparing alumina and various other products

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