CA2020485A1 - Multilayer containers and method of making same - Google Patents

Multilayer containers and method of making same

Info

Publication number
CA2020485A1
CA2020485A1 CA002020485A CA2020485A CA2020485A1 CA 2020485 A1 CA2020485 A1 CA 2020485A1 CA 002020485 A CA002020485 A CA 002020485A CA 2020485 A CA2020485 A CA 2020485A CA 2020485 A1 CA2020485 A1 CA 2020485A1
Authority
CA
Canada
Prior art keywords
layer
polymer
container
polyamide
ethylene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002020485A
Other languages
French (fr)
Inventor
Saleh A. Jabarin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Graham Packaging Plastic Products Inc
Original Assignee
Owens Illinois Plastic Products Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Owens Illinois Plastic Products Inc filed Critical Owens Illinois Plastic Products Inc
Publication of CA2020485A1 publication Critical patent/CA2020485A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/1379Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31725Of polyamide
    • Y10T428/31728Next to second layer of polyamide
    • Y10T428/31732At least one layer is nylon type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31855Of addition polymer from unsaturated monomers
    • Y10T428/31909Next to second addition polymer from unsaturated monomers
    • Y10T428/31928Ester, halide or nitrile of addition polymer

Abstract

ABSTRACT
A plastic container having a plastic wall that includes two plastic layers bonded together without a separate adhesive layer, the two layers being a barrier layer and a support layer, the support layer being a blend of a polyolefin, a polymer having a polar group and a barrier polymer.

Description

~020~85 MULTILAYER CONTAINERS AND
METHOD OF MAKING SAME

The present invention relates to multilayer containers contalning at least two layers bonded 5 together without an adhesive. The invention also relates to method of making the containers without using an adhesive layer between the two walls of the containers.
BACKGROUND OF THE INVENTION

In the art, the usual method of making multilayer containers for food and chemical packaging involves bonding two walls of the containers together with a separate adhesive layer. Thus, an adhesive layer is normally used to bond a high barrier layer 15 such as nylon or a copolymer of ethylene and vinyl acetate to a plastic support layer of a polyolefin such as polyethylene or polypropylene or copolymers of ethylene and propylene.
The resulting structure has an extra layer 20 with extra cost and, for production, requires using a multilayer die head design.
It is desirable to provide a multilayer container having two walls which are bonded together without a separate adhesive layer between the layers.
OBJECTS OF THE INVENTION

It is an object of the present invention to provide a multilayer plastic container having at least two plastic layers that are bonded together without using an extra separate adhesive layer 30 between the walls.
It is an object of the present invention to provide a plastic container having two plastic walls (a support layer that is a polyolefin and a barrier layer such as nylon) without using a 202048~

separate layer and without the use of a multilayer die head design.
These and other objects will be apparent from the specification that follows and the appended 5 claims.
SUMMARY OF THE INVENTION
Broadly stated, the present invention provides a plastic container having at least two walls bonded together without a separate adhesive layer, the 10 one layer being a support layer that is a blend of a polyolefin and a polymer having a polar group (preferably a polymer containing the residue of maleic anhydride such as a maleic anhydride functionalized block copolymer of polystyrene and poly (ethylene/butylene), and 15 the other layer being a barrier layer such as polyamide or a copolymer of ethylene and vinyl alcohol.
The present invention provides a multilayer plastic container and a method of making the same, the container having mulcilayer walls having two plastic 20 walls or layers bonded together without a separate adhesive layer, one layer being a support layer that is a blend of ~A) a polyolefin, (B) a polymer with a polar group and (C) a copolymer of ethylene and vinyl alcohol; the other layer being a barrier layer 25 that is a copolymer of ethylene and vinyl alcohol.
The present invention also provides a plastic multiwall container with two plastic walls or layers bonded together without a separate adhesive layer, the container comprising:
1. a polyolefin support layer, the support layer being a blend of (A) polyolefin, (~) a polymer with a polar group, (C~ a polyamide, and 2. a polyamide barrier layer.

`8S

The present invention provides for a method of making the previously described multilayer plastic containers.
DETAILED ~ESCRIPTION
In the present invention, the multilayer process is simplified by modifying polyolefin support layer polymers such as polyethylenes, polypropylene and ethylene-propylene copo~ymers by adding another polymer containing a polar group so that a direct bonding to the barrier layer, e.g., amorphous or crystalline polyamide, or ethylene-vinyl alcohol copolymer, is achieved without the use of a separate adhesive layer.
Polar polymers contain groups such as carboxylic, hydroxyl, amide, imide, ester, and acetalic. Suitable polymers with polar groups are copolymers of ethylene or propylene with vinyl alcohol or vinyl acetate or ethylene acrylate. A preferred polymer is made from maleic anhydride such as a maleic anhydride functionalized block copolymer polystyrene and polyethylene/butylene (or butadiene).
The following examples illustrate the invention.

High density polyethylene (HDPE), a polar gxoup containing polymer ~an 85/15 copolymer of ethylene and vinyl acetate), and a polyamide were mixed together in a single screw Brabender mixer in the ratio of 80:10:10. A sheet of such blend was pressed in a laboratory scale Carver Press at 450F.
This sheet was then put in contact with a sheet of polyamide alone in the press at ~50F and 25-30 psi for 2-~ minutes followed by quenching. In a control experiment, a sheet of HDPE and a sheet of polyamide 1616~
2~2048~

were kept in the press under similar conditions. No adhesion was found between the sheet of HDPE and polyamide while the sheet of the above described blend could not be pulled apart from the sheet of 5 polyamide.

In another experiment, one gallon containers were blown on a ML-4 blow molding machine with a gallon mold at 450F, with above described blend as the 10 outside layer and polyamide as the inside layer. A
good adhesion between these layers is observed.
Excellent results were obtained when polypropylene was used in place of polyethylene in the above Examples. Also good results were obtained when 15 a copolymer of ethylene and vinyl alcohol was used in place of the polyamide in the support layer and in the barrier layer.

Sheets were made as described in Example 1 20 except that Kraton G FG l901X thermoplastic rubber was used in place of the copolymer of ethylene and vinyl acetate. Substantial equivalent results were obtained when the polyamide in the blend was omitted and a blend of 90 HDPE, 10 Kraton FG rubber used.
In the present invention, the polyolefin support layer is a polymer of an olefin having two to four carbon atoms. The preferred polyolefin is polyethylene or polypropylene. The polyethylene can 30 be high density, low density, or linear low density polyethylene with high density polyethylene being preferred. Copolymers of ethylene and propylene are very useful, such copolymers containing about 80 or 85 20204~5 up to 95 weight percent ethylene or propylene.
Suitable polyethylenes, polypropylene and propylene based polymers are set forth in Jabarin U.S. patent No. 4,605,576 which is incorporated by reference.
Suitable barrier polymers include polyvinylidene chloride and nitrile polymers, although polyamides and copolymers of ethylene and vinyl alcohol (5 to 25 weight percent vinyl alcohol) are highly preferred.
Suitable polyamides are nylon, copolymers of adipic acid hexamethylene diamine (6, 6-nylon), and copolymers of adipic acid and polycaprolactam.
Suitable polar polymers are copolymers of ethylene, propylene, butylene, with monomers 15 containing polar groups (carboxylic, hydroxyl, amide, imide, ester, acetalic), such as vinyl acetate, alkyl (methyl, ethyl) acrylate, trimellitic anhydride, caprolactone, caprolactam, vinyl alcohol, adipic acid, maleic acid or maleic anhydride, sebacic acid, 20 glycerol, propane diol, and other polar group containing monomers that are generally 2 or 5 up to 20 or 25 weight percent of the total copolymer and preferably 5 or 10 up to 15 or 18 weight percent.
Kraton FG l901X Rubber is described in 25 Shell Chemical Company Technical Bulletin SC: 592-87.
As described therein, the rubber generally has about 2 weight percent of bond maleic anhydride therein. 5 ~t;
The Bulletin is incorporated by reference. _S J J
The bond maleic anhydride, or other 30 polar group in the polymer can be about 1/2 to 10 or 20 weight percent, the preferred functionality being about 1 or 2 to 5 or 8 weight percent.

Claims (11)

1. A container having a wall with at least two layers bonded together without a separate adhesive layer, one layer being a support layer that is a blend of a polyolefin and a polymer having a polar group, and the other layer being a barrier layer that is a polyamide or a copolymer of ethylene and vinyl alcohol.
2. A container as defined in claim 1 in which the polar group is derived from maleic anhydride.
3. A container as defined in claim 1 in which the polymer with a polar group is a maleic anhydride functionalized block copolymer of styrene and ethylene/butylene.
4. A container as defined in claim 1 in which the polyolefin is polyethylene or polypropylene, the barrier polymer is polyamide and polyamide is also included in the blend in the support layer.
5. A container as defined in claim 4 in which the polymer having a polar group is a polymer formed with maleic anhydride.
6. A container having a wall with two layers bonded together without a separate adhesive layer, one layer being a polymer blend of (A) a polyolefin, (B) a polymer having a polar group, and (C) a polyamide; and the other layer being a polyamide.
7. A container having a wall with two layers bonded together without a separate adhesive layer, one layer being a polymer blend of (A) a polyolefin, (B) a polymer with a polar group, and (C) a copolymer of ethylene and vinyl alcohol; and the other layer being a copolymer of ethylene and vinyl alcohol.
8. A container as defined in claim 6 in which the polymer blend has about 60 to 90 weight percent polyolefin, about 5 to 20 weight percent of a polymer having a polar group, and about 5 to 20 weight percent of a polyamide.
9. A container having a wall with two layers bonded together without a separate adhesive layer, one layer being a polymer blend of (A) high density polyethylene, (B) polyethylene vinyl acetate, and (C) nylon; and the other layer being nylon.
10. A container having a wall with two layers bonded together without a separate adhesive layer, the layers comprising (1) a support layer that is a blend of (A) a polyolefin, (B) a polymer with a polar group, (C) a barrier polymer that is a polyamide or a copolymer of ethylene and vinyl alcohol;
and (2) a barrier layer that is a polyamide or a copolymer of ethylene and vinyl alcohol.
11. A method of making a plastic container with a plastic wall having two plastic layers bonded together without a separate adhesive layer, the method comprising heating (1) a support layer that is a blend of (A) a polyolefin, (B) a polymer having a polar group, and optionally, (C) a barrier polymer that is a polyamide or a copolymer of ethylene and vinyl alcohol; and (2) a barrier layer that is a barrier polymer as defined as an optional ingredient in the blend of the support layer.
CA002020485A 1989-07-10 1990-07-05 Multilayer containers and method of making same Abandoned CA2020485A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/377,392 1989-07-10
US07/377,392 US5011720A (en) 1989-07-10 1989-07-10 Multilayer containers and method of making same

Publications (1)

Publication Number Publication Date
CA2020485A1 true CA2020485A1 (en) 1991-01-11

Family

ID=23488938

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002020485A Abandoned CA2020485A1 (en) 1989-07-10 1990-07-05 Multilayer containers and method of making same

Country Status (10)

Country Link
US (1) US5011720A (en)
EP (1) EP0407880B1 (en)
AT (1) ATE179931T1 (en)
AU (1) AU612080B2 (en)
CA (1) CA2020485A1 (en)
DE (1) DE69033102T2 (en)
DK (1) DK0407880T3 (en)
ES (1) ES2132060T3 (en)
GR (1) GR3030847T3 (en)
ZA (1) ZA905398B (en)

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SE469376B (en) * 1992-02-07 1993-06-28 Tetra Laval Holdings & Finance PACKAGING LAMINATE, INCLUDING A GAS AND AROMBARRIAR LAYER CONTAINING SILICONE, WAS TAKEN TO MANUFACTURING THE LAMINATE AND THE LAMINATE PACKAGING CONTAINER
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WO1995023697A1 (en) * 1994-03-02 1995-09-08 Minnesota Mining And Manufacturing Company Heat sealable films
US6054529A (en) * 1997-04-08 2000-04-25 The Procter & Gamble Co. Blends of and methods of blending EVOH polymers and ethylene based polymers having improved environmental stress cracking or environmental fatigue resistance, and products therefrom
FR2776228B1 (en) * 1998-03-20 2000-05-19 Solvay MULTILAYER HOLLOW BODY IN THERMOPLASTIC MATERIAL
US6677013B1 (en) 1998-04-17 2004-01-13 Pechiney Emballage Flexible Europe Transparent multilayer polypropylene container with barrier protection
US20040005475A1 (en) * 1998-04-17 2004-01-08 Curie Kevin James Transparent multilayer polypropylene container with barrier protection
WO2000063085A1 (en) * 1999-04-16 2000-10-26 Pechiney Plastic Packaging, Inc. Transparent multilayer polypropylene container with barrier protection
BR0213758A (en) * 2001-10-24 2004-10-19 Pechiney Emballage Flexible Eu Polypropylene Container and Process for Manufacturing
US20050221036A1 (en) * 2004-04-01 2005-10-06 The Coca-Cola Company Polyester composition with enhanced gas barrier, articles made therewith, and methods
US8381928B2 (en) 2004-06-04 2013-02-26 Ti Group Automotive Systems, L.L.C. Multilayer fuel tank with a seam having an overlay for reducing vapor permeation
US8545952B2 (en) * 2005-06-07 2013-10-01 The Coca-Cola Company Polyester container with enhanced gas barrier and method
US7820258B2 (en) * 2005-10-05 2010-10-26 The Coca-Cola Company Container and composition for enhanced gas barrier properties
US20070160788A1 (en) * 2006-01-11 2007-07-12 Wurtzel Kenneth C Multilayer container with barrier protection
US7790077B2 (en) * 2006-09-15 2010-09-07 The Coca-Cola Company Pressurized tooling for injection molding and method of using
US8124202B2 (en) * 2006-09-15 2012-02-28 The Coca-Cola Company Multilayer container for enhanced gas barrier properties
ATE461031T1 (en) 2007-01-23 2010-04-15 Borealis Tech Oy USE OF ANHYDRIDE FUNCTIONALIZED POLYMER TO WIDE THE PROCESSING WINDOW OF POLYPROPYLENE
TW201917018A (en) * 2017-10-25 2019-05-01 美商陶氏全球科技有限責任公司 Tile containing primer coated substrates with good adhesion

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Also Published As

Publication number Publication date
EP0407880A3 (en) 1991-09-18
ATE179931T1 (en) 1999-05-15
EP0407880B1 (en) 1999-05-12
US5011720A (en) 1991-04-30
EP0407880A2 (en) 1991-01-16
ZA905398B (en) 1991-05-29
ES2132060T3 (en) 1999-08-16
GR3030847T3 (en) 1999-11-30
DE69033102T2 (en) 1999-12-23
AU612080B2 (en) 1991-06-27
DK0407880T3 (en) 1999-11-01
DE69033102D1 (en) 1999-06-17
AU5865990A (en) 1991-02-28

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Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued