CA1054459A - Decorative sheet material - Google Patents

Decorative sheet material

Info

Publication number
CA1054459A
CA1054459A CA239611A CA239611A CA1054459A CA 1054459 A CA1054459 A CA 1054459A CA 239611 A CA239611 A CA 239611A CA 239611 A CA239611 A CA 239611A CA 1054459 A CA1054459 A CA 1054459A
Authority
CA
Canada
Prior art keywords
sheet material
adhesive
particles
coating
resilient
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA239611A
Other languages
French (fr)
Inventor
David R. Reed
Thomas W. Stafford
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Imperial Chemical Industries Ltd
Original Assignee
Imperial Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Imperial Chemical Industries Ltd filed Critical Imperial Chemical Industries Ltd
Application granted granted Critical
Publication of CA1054459A publication Critical patent/CA1054459A/en
Expired legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
    • B44C1/105—Applying flat materials, e.g. leaflets, pieces of fabrics comprising an adhesive layer
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/21—Paper; Textile fabrics
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22—Plastics; Metallised plastics
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38—Pressure-sensitive adhesives [PSA]
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00—Additional features of adhesives in the form of films or foils
    • C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
    • C09J2301/204—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive coating being discontinuous
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/14—Layer or component removable to expose adhesive
    • Y10T428/1476—Release layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24851—Intermediate layer is discontinuous or differential
    • Y10T428/2486—Intermediate layer is discontinuous or differential with outer strippable or release layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y10T428/24934—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.] including paper layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y10T428/254—Polymeric or resinous material
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/27—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
    • Y10T428/273—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
    • Y10T428/277—Cellulosic substrate
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/28—Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2848—Three or more layers

Abstract

ABSTRACT OF THE DISCLOSURE
Sheet material having a decorative surface and a working surface, the working surface being provided with a continuous coating of a tacky, pressure-sensitive, adhesive on which is provided a discontinuous layer of resilient, non-adhesive particles.

Description

` 1054459 This invention relates to a decorative sheet material for applying to a wall, ceiling, floor, kitchen unit, table or other surface within domestic or industrial premises or place of amenity A decorative sheet material such as a wallcovering is usually adhered to the appropriate surface through the medium of an aqueous paste of a cellulosic material such as sodium carboxy methyl cellulose Generally, this paste has : . .
:` first to be made from the dry powder and is then brushed on . . - .
.. 10 to the back of the decorative sheet material which is then placed in position on the surface. This process is both time r consuming and also requires considerable dexterity to prevent .. damage to the wet sheet material, particularly if it is of . ~
... ~ paper, whilst being applied to the surface, One modifi--- ~
` cation of this method is to apply the adhesive on to the sheet material at the manufacturing stage so that it can be -.......... reactivated by wetting with water, but this does not obviate . the need for wetting out and handling, often large, sheets .- of the sheet material `. 20 It has been suggested that the difficulty can be avoided by using a pressure-sensitive adhesive which does not ,~g require to be wetted out, However, the pressure-sensitive adhesive, being applied at the manufacturing stage, requires ;~:
to be covered by a release paper if the decorative sheet -~ material is to be rolled up This increases the cost of the : - .
product. Furthermore,because of the tacky nature of pressure-.;;;: sensitive adhesives, it is dificult, if not impossible, to slide the sheet material about on the surface in order that .: a precise positioning of the sheet material might be achieved This is particularly necessary when the sheet material is a wallcovering.

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--~ Accoxding to the present invention we provide a .- sheet material having a decorative surface and a working :-- surface, the working surface being provided with a continuous coating of a tacky, pressure-sensitive, adhesive on which is ~............ provided a discontinuous layer Oe resilient, non-adhesive, . particles The term "resilient" implies that the particles . . . - .
.~ have the ability to be deformed under a load and then, or : at a later time, have the ability to recover to substantially ~ 10 their original dimensions The resili~nt particles protrude -............ from the surface of the adhesive coating so that if the .-........... .
-. working surface of the sheet material is superimposed on a , .;;
-- support surface, such as a wall, the adhesive does not come , into complete contact with the support surface even with the.J .
application of light hand pressure Also the sheet material may s be moved around over the support surface, again with light hand ' pressure and moved into position as desired. However, when in the desired position, the sheet material can be adhered to the . surface merely by applying sufficient pressure by means of .. ,~i.................... .
a hand or a roller to deform the particles on the surface of the adhesive to such an extent as to bring the adhesive and the . surface into fuller contact.
:- .
.-. Conveniently, the resilient particles are of a ~ ` nat.ural or synthetic rubber or blends thereof or a foamed ~= organic material such as polyurethane, polyvinyl chloride, polyethylene, polypropylene or polystyrene ~:
~- The resilient particles may either be partially ~- embedded in, or merely lie on the surface of the adhesive `~. coating, . . .
.. - 30 The resilient particlas may be sprinkled. or other-.~ . . .

wise applied to the adhesive coating to form à discontinuous . 3-~ . .
i,.. . .
~
. ~

. . .

` 105~59 layer of particles on the adhesive coating Alternatively, the resilient particles may be formed in-situ on the adhesive . .; .
coating by depositing, for example by printing or spraying, a discontinuous layer of an organic foam-forming composition on the coating and causing, usually by the application of :..
heat, the composition to expand and foam, so forming a layer ;. ~
-; of spaced resilient foamed particles on the coating The proportion of the surface area of the adhesive - coating which requires to be covered by the discontinuous layer . ....................................... . .
` 10 of resilient particles is dependent on many factors such as .
the size and distribution of the particles, the resilience of - the particles, the strength of the adhesive, the thickness of ` the adhesive coating, the deformability and sùrface irregularity of both the sheet material and the support surface.
In general with a substantially uniform distribution of particles, useful products can be produced when between 2%
t and 50% of the surface area of the adhesive coating is covered by the non-adhesive resilient particles. In preference, --; however, between 5% and 20% of the available adhesive , 20 surface~is covered by the non-adhesive resilient particles.
The pressure-sensitive adhesive may be of any suitable material which, after the sheat material has been adhered to ~; the support surface, will prevent the deformed particles ` from recovering to their undeformed dimensions which otherwise, in the extreme, would cause the sheet material to come away ~~ from the support surface.
; In practice it may be desirable for he Pressure--~ sensitive adhesive to be curable after the sheet material has ~-been adhered to the support surface in order to overcome any tendency of the deformed particles to recover. A suitable ~r ~ adhesive can be selected from those which are commercially ~4~

~ .
~ .
.~ ~

- 1~54~
. . .
-~ available based on alkyd resins, natural and synthetic . . .
` rubbers (usually compounded with a tackifying resin and other additives) polybisobutylene, polyvinyl alkyl ethers, . .................................. . . .
~- vinyl acetate copolymers, and acrylic ester polymers and copolymers thereof. Such adhesives may be applied on the working surface of the sheet material by any of the coating . . .
; methods commonly used, as a solution, as an emulsion or as a . hot melt.
In practice, it may be necessary to cover the ' 10 discontinuous layer of resilient particles with a suitable release paper which, when the sheet material is rolled up ; for storage purposes, prevents adhesion to the decorative surface of the sheet material. Immediately prior to the sheet material being applied to the support surface of the J" . - .
release paper can be removed, exposing the adhesive layer and ~, allowing the deformed resilient particles to recover.

Alternatively, in order to prevent adhesion between , ; the decorative surface and the working surface when the ,' sheet material is rolled up, the decorative surface may be ~; 20 provided with a coating of a suitable material which prevents adhesion taking place.
., . ~
~ The sheet material may be any of the usual decorative $~ materials at present on the market, including paper(which may be mechanical, chemical or synthetic),plastic filmsfa~ndsfoi~s,for ` example, polyvinyl chloride, polyethylene, polypropylene, . .--................................ . .
` synthetic fibres mats and combinations of two or more of these.
~.. ,.~ .
';~ Such materials are usually decorated by printing and or embossing but, more recently, decorative effects have been `~ achieved merely by laminating a woven or non-woven fabric or ;~ 30 a metallic foil to the sheet material.
- The invention will now be described with reference to the following examples:-,'` `,:
., .
. :~

` .: --` 105~459 ~ EXAMPLE 1 ; A printed and embossed sheet of a polyvinyl chloride coated paper (as sold by Imperial Chemical Industries under the Registered Trade Mark "Vymura") was provided on its ;
non-decorative, i e. paper,surface with a coating of a -- pressure-sensitive tacky adhesive based on ethyl hexyl - acrylate. The adhesive coating had a weight o~ 25 grams per ~- square metre and a thickness of 0.025 mm.
Graded chips of foamed polyurethane having an average particle size of approximately 350 microns were scattered over the adhesive surface until about 15% of the surface was covered.
~: When the adhesive coated sheet was placed, - .
adhesive coating down on a variety of surfaces including sized and unsizad plaster, emulsion and gloss painted suraces, wood and the surface of a decorative rigid laminate, the sheet could be moved about on the surfaces. When in a desired position, the application of firm hand pressure on the decorative surface of the sheet caused the shèet to . 20 adhere with a firm bond to the surfaces . - ~
~s Example l was repeated in its entirety except that ~ .~. . .
the sheet material was a printed and embossed sheet o~ foamed ~- - polyethylene(as sold by Imperial Chemical Industries Limited under the registered Trade Mark "~ovamura") - The adhesive coated sheet exhibited similar - propPrties to those described in Example l ~: A sheet material as described in Example 2 was coated with a similar adhesive and then small particles (average size 50 microns) of a soft rubber were distributed ' thereon ~, .
,.. .. .

.. , . ,, - ~, ; ;

~54459 ' The sheet material could be positioned on and -~ bonded to a surface in a similar manner to the sheet ; materials described in the earller examples.
.,, .. . .
A sheet material as descrlbed ln Example 2 was coated with adhesive as in Example 1 and was then -:, sprayed with a typical multi-component polyurethane ~ foaming composition so as to give a random distribution '~` of droplets. The coated sheet was then heated to approximately 120C for 30 seconds to cause the droplets ~-- to foam giving a random distribution of small foamed , .
particles.
~- This material could also be positioned and bonded as previously described in the earlier Examples.
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Claims (4)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A sheet material having a decorative surface and a working surface, the working surface being provided with a continuous coating of a tacky, pressure - sensitive, adhesive, the improvement comprising providing on the adhesive coating a discontinuous layer of resilient, non-adhesive, particles of a material selected from a foamed organic polymeric material, a natural or synthetic rubber or blends thereof.
2. A sheet material as claimed in Claim 1 in which between 5% and 20% of the available adhesive surface is covered by the non-adhesive resilient particles.
3. A sheet material as claimed in Claim 1 in which the discontinuous layer of resilient particles is covered with a release paper.
4. A sheet material as claimed in Claim 1 in which the decorative surface of the sheet material is provided with a coating of a material which prevents the decorative surface adhering to the adhesive coated working surface when the sheet material is rolled up.
CA239611A 1974-12-16 1975-11-12 Decorative sheet material Expired CA1054459A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
GB54172/74A GB1493407A (en) 1974-12-16 1974-12-16 Decorative sheet material

Publications (1)

Publication Number Publication Date
CA1054459A true CA1054459A (en) 1979-05-15

Family

ID=10470156

Family Applications (1)

Application Number Title Priority Date Filing Date
CA239611A Expired CA1054459A (en) 1974-12-16 1975-11-12 Decorative sheet material

Country Status (6)

Country Link
US (1) US4054697A (en)
AU (1) AU8735575A (en)
CA (1) CA1054459A (en)
DE (1) DE2556666A1 (en)
FR (1) FR2294837A1 (en)
GB (1) GB1493407A (en)

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US4054697A (en) 1977-10-18

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